A Directly Patternable,Click‐Active Polymer Film via Initiated Chemical Vapor Deposition

Click‐active surfaces patterned at 200 nm resolution are demonstrated using the dual functional polymeric film, poly(propargyl methacrylate) (PPMA). The commercially available monomer of propargyl methacrylate (PMA) is polymerized in a single step by initiated chemical vapor deposition (iCVD). FT‐IR and X‐ray photoelectron spectroscopy confirm retention of the click‐active acetylene functional group in the bulk and surface of the iCVD film, respectively. Treating substrates with silane coupling agents prior to deposition results in grafting of iCVD PPMA polymers onto various inorganic surfaces. This grafting technique provides the chemical and mechanical stability required for the PPMA layer to survive the subsequent wet chemical steps used for click functionalization. Successful attachment of an azido‐functionalized coumarin dye is demonstrated. Moreover, the PPMA film displays direct positive‐tone sensitivity to e‐beam irradiation, which enables e‐beam patterning without the use of a resist layer. Direct e‐beam exposure of the multifunctional PPMA iCVD layer results in a 200 nm pattern to which quantum dot nanoparticles are selectively conjugated on the substrates by click chemistry.

     

Microencapsulation of a Crop Protection Compound by Initiated Chemical Vapor Deposition

In this work, initiated chemical vapor deposition (iCVD) has been employed as a one‐step liquid‐free process combining polymerization and coating for the encapsulation of 3D non‐planar substrates. Coatings have been applied using iCVD specifically to encapsulate microparticles of a highly water‐soluble crop protection compound (CPC) for controlled release. Release behavior has been compared among different coatings synthesized using different iCVD processing conditions, including varying degrees of polymer hydrophobicity, continuous and pulsed deposition, and crosslinking. iCVD has been found to provide tunable synthesis of hydrophobic, crosslinked polymers with control over mass diffusivity, and coating thickness for enhancing barrier properties.     

Initiated Chemical Vapor Deposition of Poly(furfuryl methacrylate)

Furan ring‐functionalized solid surfaces are achieved by the initiated chemical vapor deposition (iCVD) method, a solvent‐free process to form films under mild conditions. The polymerization of furfuryl methacrylate monomer is initiated by a resistively heated filament wire. The functionality of the furan group in the iCVD film enabled Diels–Alder chemistry with 4‐phenyl‐1,2,3‐triazolin‐3,5‐dione (N‐PTD).

     

Towards Multipotent Coatings: Chemical Vapor Deposition and Biofunctionalization of Carbonyl‐Substituted Copolymers

Future advances in designing bioactive materials, such as antithrombotic coatings for cardiovascular stents, will require widely applicable and robust methods of surface modification. In this paper, we report on the development of multifunctional polymer coatings made by chemical vapor deposition (CVD) copolymerization. Polymer coatings of various [2.2]paracyclophane derivatives were co‐deposited in controlled ratios and their chemical composition verified by FT‐IR and X‐ray photoelectron spectroscopy. Furthermore, preliminary biocompatibility of these coatings was assessed using human umbilical vein endothelial cells and 3T3 murine fibroblasts. The parallel immobilization of two different antithrombotic biomolecules onto a CVD‐based copolymer is also demonstrated by orthogonal immobilization strategies.

     

Polymer Nanocomposites Using Urchin‐Shaped Carbon Nanotube‐Silica Hybrids as Reinforcing Fillers

Summary: Carbon nanotubes (CNTs) have been grown on MCM‐41 supported Fe nanoparticles and the as‐prepared (no further purification) CNT‐silica hybrid was directly incorporated into nylon‐6 (PA6) by simple melt‐compounding. The urchin‐shaped CNT‐silica hybrid filler was observed to be homogeneously dispersed throughout the matrix by scanning electron and transmission electron microscopy. Compared with neat PA6, the tensile modulus and strength of the composite are greatly improved by about 110%, with incorporation of only 1 wt.‐% CNT‐silica filler.

SEM image and schematic representation showing polymer chains wrapping around the urchin‐shaped CNT‐silica hybrid filler.     

Initiated Chemical Vapor Deposition and Light‐Responsive Cross‐Linking of Poly(vinyl cinnamate) Thin Films

The first vapor‐phase deposition of poly(vinyl cinnamate) (PVCin) is reported. Initiated chemical vapor deposition (iCVD) is used to synthesize PVCin thin films with an average thickness of 100 nm. Free radical polymerization and cyclization reactions compete during the deposition process, with approximately 45% of the repeat units undergoing cyclization. Exposure to UV light (λ = 254 nm) induces dimerization (cross‐linking) of the PVCin, which is quantified using spectroscopic techniques. Approximately 90% of the free cinnamate moieties are dimerized at a UV dose of 300 mJ cm⁻². PVCin is also incorporated into a copolymer with N‐isopropylacrylamide, which exhibits a characteristic change in hydrophilicity with temperature. The copolymer is selectively cross‐linked through a mask, and reversible swelling of patterns with 30 μm resolution is demonstrated by submerging the film in water.

     

Superclean Growth of Graphene Using a Cold‐Wall Chemical Vapor Deposition Approach

Chemical vapor deposition (CVD) has become a promising approach for the industrial production of graphene films with appealing controllability and uniformity. However, in the conventional hot‐wall CVD system, CVD‐derived graphene films suffer from surface contamination originating from the gas‐phase reaction during the high‐temperature growth. Shown here is that the cold‐wall CVD system is capable of suppressing the gas‐phase reaction, and achieves the superclean growth of graphene films in a controllable manner. The as‐received superclean graphene film, exhibiting improved optical and electrical properties, was proven to be an ideal candidate material used as transparent electrodes and substrate for epitaxial growth. This study provides a new promising choice for industrial production of high‐quality graphene films, and the finding about the engineering of the gas‐phase reaction, which is usually overlooked, will be instructive for future research on CVD growth of graphene.     

Backbone‐Degradable Polymers Prepared by Chemical Vapor Deposition

Polymers prepared by chemical vapor deposition (CVD) polymerization have found broad acceptance in research and industrial applications. However, their intrinsic lack of degradability has limited wider applicability in many areas, such as biomedical devices or regenerative medicine. Herein, we demonstrate, for the first time, a backbone‐degradable polymer directly synthesized via CVD. The CVD co‐polymerization of [2.2]para ‐cyclophanes with cyclic ketene acetals, specifically 5,6‐benzo‐2‐methylene‐1,3‐dioxepane (BMDO), results in well‐defined, hydrolytically degradable polymers, as confirmed by FTIR spectroscopy and ellipsometry. The degradation kinetics are dependent on the ratio of ketene acetals to [2.2]para ‐cyclophanes as well as the hydrophobicity of the films. These coatings address an unmet need in the biomedical polymer field, as they provide access to a wide range of reactive polymer coatings that combine interfacial multifunctionality with degradability.     

Nano‐structured Hollow Carbon Materials from a Non‐isothermal Chemical Vapor Deposition of Polyphenols

Pyrogallic acid (PG) was used as a modeling carbon source in fabricating nano‐structured hollow carbon materials (HCMs) by a chemical vapor deposition (CVD) method. We found that non‐isothermal deposition can improve the integrity of the obtained HCMs. The different pyrolyzed species from PG under varied temperatures lead to the temperature‐dependent deposition yield, graphitization degree and morphology of the HCMs. HCMs including hollow spheres of varied sizes, cubic boxes with yolk‐shell structure, nanotubes, mesoporous particles and double‐shelled fibers, were prepared by using different templates, demonstrating the universality of this strategy. The carbon source has been extended to other plant polyphenols. The abundant and renewable solid precursors for CVD method endow this strategy excellent operation safety, improved storage and transportation convenience and low cost, and would boost the production of morphology‐ and size‐controlled HCMs and their applications in the fields such as water treatment, electrode materials, adsorbent, drug delivery, and so forth.     

Polymer‐Grafted Carbon Spheres by Surface‐Initiated Atom Transfer Radical Polymerization

Summary: In situ atom transfer radical polymerization techniques have been used to produce polymer‐grafted carbon spheres (CSs). The surfaces of as‐prepared CSs were functionalized in the presence of CS‐supported macroinitiators. The resulting materials were characterized by FTIR and NMR spectroscopy, TGA, SEM, TEM, and HRTEM. The amount of polymer grafted onto the surfaces of the spheres can be controlled by varying the monomer/initiator feed ratio. The wetting ability and dispersibility of the polymer‐grafted CSs were improved significantly, compared with crude CSs, enabling stable dispersions in organic solvents to be produced. SEM and TEM studies indicate that a uniform distribution of the carbon spheres in the continuous polymer phase can be produced.

SEM image (left) of poly(glycerol monomethacrylate) grafted carbon spheres, inset shows the structure. HRTEM image (right) of a polystyrene grafted carbon sphere, inset is the SAED pattern.     

Growth Modes of SiO x Films Deposited by Evaporation and Plasma-Enhanced Chemical Vapor Deposition on Polymeric Substrates

In order to study the very first stages of plasma-enhanced chemical vapor deposition (PECVD) of SiO₂ on polymer substrates, we used a distributed electron cyclotron resonance (DECR) reactor, with the substrate placed (I) in the active glow zone, (II) downstream therefrom, and (III) downstream, but shielded from photon emission (e.g., VUV) from the plasma. For comparison, we also study films deposited by physical vapor ddposition (PVD, thermal evaporation). To characterize the ultra-thin deposits, we used oxygen plasma etching combined with scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), and Rutherford backscattering spectroscopy (RBS). We elucidate the roles of various energetic species (VUV photons, ions, atomic oxygen, and other radicals) in the plasma during the earliest growth phase, and the origin of the interphase which is present between the deposited SiO₂ and the polymer substrate.     

Laser‐Induced Crystallization and Crystal Growth

Recent streams of laser studies on crystallization and crystal growth are summarized and reviewed. Femtosecond multiphoton excitation of solutions leads to their ablation at the focal point, inducing local bubble formation, shockwave propagation, and convection flow. This phenomenon, called “laser micro tsunami” makes it possible to trigger crystallization of molecules and proteins from their supersaturated solutions. Femtosecond laser ablation of a urea crystal in solution triggers the additional growth of a single daughter crystal. Intense continuous wave (CW) near infrared laser irradiation at the air/solution interface of heavy‐water amino acid solutions results in trapping of the clusters and evolves to crystallization. A single crystal is always prepared in a spatially and temporally controlled manner, and the crystal polymorph of glycine depends on laser power, polarization, and solution concentration. Upon irradiation at the glass/solution interface, a millimeter‐sized droplet is formed, and a single crystal is formed by shifting the irradiation position to the surface. Directional and selective crystal growth is also possible with laser trapping. Finally, characteristics of laser‐induced crystallization and crystal growth are summarized.     

Ethylene–Norbornene Copolymerization by Carbon Nanotube‐Supported Metallocene Catalysis: Generation of High‐Performance Polyolefinic Nanocomposites

Homogeneous surface coating of multi‐walled carbon nanotubes is achieved for the first time by in situ copolymerization of ethylene (E) and 2‐norbornene (N) as catalyzed directly from the nanotube surface previously treated by a highly active metallocene‐based complex, i.e., rac‐Et(Ind)₂ZrCl₂/MMAO‐3A. The copolymerization reaction allows for the destructuration of the native nanotube bundles, which upon further melt blending with an ethylene–vinyl acetate copolymer (27 wt.‐% vinyl acetate) matrix, leads to high‐performance polyolefinic nanocomposites. The microstructural analysis of the surface‐coating copolymer was carried out by ¹³C NMR spectroscopy and allowed determination of the actual N content incorporated along the chains. Depending on the experimental conditions used (e.g., E pressure, solvent, feed N concentration) the relative quantity of E–N copolymer can be tuned, as well as the N content in the formed copolymers and accordingly their glass transition temperature.

     

Pristine Carbon‐Nanotube‐Included Supramolecular Hydrogels with Tunable Viscoelastic Properties

Research investigations involving pristine carbon nanotubes (CNTs) and their applications in diversified fields have been gathering enormous impetus in recent times. One such emerging domain deals with the hybridization of CNTs within hydrogels to form soft nanocomposites with superior properties. However, till now, reports on the inclusion of pristine CNTs within low‐molecular‐weight hydrogels are very scarce due to their intrinsic feature of remaining in the bundled state and strong repulsive behavior to the aqueous milieu. Herein, the synthesis of a series of amino acid/dipeptide‐based amphiphilic hydrogelators having a quaternary ammonium/imidazolium moiety at the polar head and a C16 hydrocarbon chain as the hydrophobic segment is reported. The synthesized amphiphiles exhibited excellent hydrogelation (minimum gelation concentration (MGC) ≈0.7–5 % w/v) as well as single‐walled carbon nanotube (SWNT) dispersion ability in aqueous medium. Interestingly, the dispersed SWNTs were incorporated into the supramolecular hydrogel formed by amphiphiles with an imidazolium moiety at the polar end through complementary cation–π and π–π interactions. More importantly, the newly synthesized hydrogelators were able to accommodate a significantly high amount of pristine SWNTs (2–3.5 % w/v) at their MGCs without affecting the gelating properties. This is the first time that such a huge amount of SWNTs has been successfully incorporated within hydrogels. The efficient inclusion of SWNTs to develop soft nanocomposites was thoroughly investigated by spectroscopic and microscopic methods. Remarkably, the developed nanocomposites showed manifold enhancement (≈85‐fold) in their mechanical strength compared with native hydrogel without SWNTs. The viscoelastic properties of these nanocomposites were readily tuned by varying the amount of incorporated CNTs.     

A Molecular‐Dynamics Study of Size and Chirality Effects on Glass‐Transition Temperature and Ordering in Carbon Nanotube‐Polymer Composites

Molecular‐dynamics simulations of single‐walled carbon nanotubes (CNTs) embedded in a coarse‐grained amorphous monodisperse polyethylene‐like model system have been carried out. The roles of nanotube diameter and chirality on the physical and structural properties of the composite are thoroughly discussed for several CNTs with different diameter and chirality. It is shown that the glass‐transition temperature of the polymer matrix increases with the diameter of the CNT while chirality effects are negligible. A denser and ordered layered region of polymer matrix is found in the vicinity of the nanotube surface. The density and ordering of this layer increases with the CNT diameter. All simulations indicate that chirality does not affect the atomic structure of the highly ordered layer surrounding the CNTs. Despite the simplicity of the polymer model, results of this study are qualitatively comparable with those obtained from experiments and numerical simulations that consider a chemically specific polymer matrix.

     

金属衬底在石墨烯化学气相沉积生长中的作用

以过渡金属为催化衬底的化学气相沉积法(Chemical Vapor Deposition,CVD)已经可以制备与机械剥离样品相媲美的石墨烯,是实现石墨烯工业应用的关键技术之一。原子尺度理论研究能够帮助我们深刻理解石墨烯生长机理,为实验现象提供合理的解释,并有可能成为将来实验设计的理论指导。本文从理论计算的角度,总结了各种金属衬底在石墨烯CVD生长过程中的各种作用与相应的机理,包括在催化碳源裂解、降低石墨烯成核密度等,催化加快石墨烯快速生长,修复石墨烯生长过程中产生的缺陷,控制外延生长石墨烯的晶格取向,以及在降温过程中石墨烯褶皱与金属表面台阶束的形成过程等。在本文最后,我们对当前石墨烯生长领域中亟需解决的理论问题进行了深入探讨与展望。     

Superclean Growth of Graphene Using a Cold-Wall Chemical Vapor Deposition Approach

Chemical vapor deposition (CVD) has become a promising approach for the industrial production of graphene films with appealing controllability and uniformity. However, in the conventional hot-wall CVD system, CVD-derived graphene films suffer from surface contamination originating from the gas-phase reaction during the high-temperature growth. Shown here is that the cold-wall CVD system is capable of suppressing the gas-phase reaction, and achieves the superclean growth of graphene films in a controllable manner. The as-received superclean graphene film, exhibiting improved optical and electrical properties, was proven to be an ideal candidate material used as transparent electrodes and substrate for epitaxial growth. This study provides a new promising choice for industrial production of high-quality graphene films, and the finding about the engineering of the gas-phase reaction, which is usually overlooked, will be instructive for future research on CVD growth of graphene.     

减压化学气相沉积法制备规则螺旋状纳米碳管

以硅胶负载的Co纳米颗粒为催化剂,在低流量的减压体系中通过化学气相沉积法制备了规则螺旋状的纳米碳管.通过TEM和HRTEM研究了螺旋碳管的形貌、尺度分布以及管身、曲面和节点处的晶型;讨论了催化剂制备中pH值对催化剂的尺寸、规则程度和存在形态以致对螺旋碳管产量、管径厚度以及螺旋管的相对比例的影响;此外,还分析了反应压力对碳管生长的影响.