Scattering of the fundamental anti-symmetric Lamb wave at delaminations in composite laminates

An analysis of the scattering characteristics of the fundamental anti-symmetric (A(0)) Lamb wave at a delamination in a quasi-isotropic composite laminate is presented. Analytical solutions for this problem do not exist due to the anisotropic nature and multilayer characteristics of composite laminates. This study uses a three-dimensional finite element (FE) method and experimental measurements to provide physical insight into the scattering phenomena. Good agreement is found between simulations and experimental measurements. The results show that the A(0) Lamb wave scattering at a delamination in composite laminates is much more complicated than the scattering at a defect in isotropic plates. Scatter amplitudes and scatter directivity distributions depend on the delamination size to wavelength ratio and the through-thickness location of the delamination damage. The study also investigates the feasibility of the common experimental practice of simulating delamination damage by bonding masses to the surface of composite laminates for guided wave damage detection and characterization methodologies verifications. The results suggest that care is required to use bonded masses to simulate delamination damage for verifying and optimizing damage characterization techniques. In summary, the results of the investigation help to further advance the use of the A(0) Lamb wave for damage detection and characterization.     

Lamb wave detection of limpet mines on ship hulls

This paper describes the use of ultrasonic guided waves for identifying the mass loading due to underwater limpet mines on ship hulls. The Dynamic Wavelet Fingerprint Technique (DFWT) is used to render the guided wave mode information in two-dimensional binary images because the waveform features of interest are too subtle to identify in time domain. The use of wavelets allows both time and scale features from the original signals to be retained, and image processing can be used to automatically extract features that correspond to the arrival times of the guided wave modes. For further understanding of how the guided wave modes propagate through the real structures, a parallel processing, 3D elastic wave simulation is developed using the finite integration technique (EFIT). This full field, technique models situations that are too complex for analytical solutions, such as built up 3D structures. The simulations have produced informative visualizations of the guided wave modes in the structures as well as mimicking directly the output from sensors placed in the simulation space for direct comparison to experiments. Results from both drydock and in-water experiments with dummy mines are also shown.     

Micro-crack detection of nonlinear Lamb wave propagation in three-dimensional plates with mixed-frequency excitation

We propose a nonlinear ultrasonic technique by using the mixed-frequency signals excited Lamb waves to conduct micro-crack detection in thin plate structures. Simulation models of three-dimensional(3D) aluminum plates and composite laminates are established by ABAQUS software, where the aluminum plate contains buried crack and composite laminates comprises cohesive element whose thickness is zero to simulate delamination damage. The interactions between the S_0 mode Lamb wave and the buried micro-cracks of various dimensions are simulated by using the finite element method.Fourier frequency spectrum analysis is applied to the received time domain signal and fundamental frequency amplitudes,and sum and difference frequencies are extracted and simulated. Simulation results indicate that nonlinear Lamb waves have different sensitivities to various crack sizes. There is a positive correlation among crack length, height, and sum and difference frequency amplitudes for an aluminum plate, with both amplitudes decreasing as crack thickness increased, i.e.,nonlinear effect weakens as the micro-crack becomes thicker. The amplitudes of sum and difference frequency are positively correlated with the length and width of the zero-thickness cohesive element in the composite laminates. Furthermore,amplitude ratio change is investigated and it can be used as an effective tool to detect inner defects in thin 3D plates.     

3D analysis of interaction of Lamb waves with defects in loaded steel plates

The objective of the research presented here is the investigation of the interaction of guided waves with welds, defects and other non-uniformities in steel plates loaded by liquid. The investigation has been performed using numerical simulation for 2D and 3D cases by the finite differences method, finite element method and measurement of 3D distributions of acoustic fields. Propagation of the S(0) mode in a steel plate and its interaction with non-uniformities was investigated. It was shown that using the measured leaky wave signals in the water loading of the steel plate and by application of signal processing, the 3D ultrasonic field structure inside and outside of the plate can be reconstructed. The presence of leaky wave signals over the defect caused by the mode conversion of Lamb waves has been proved using the numerical modelling and experimental investigations. The developed signal and data processing enables to visualise dynamics of ultrasonic fields over the plate, and also to estimate spatial positions of defects inside the steel plates.     

High-frequency guided ultrasonic waves for hidden defect detection in multi-layered aircraft structures

Aerospace structures often contain multi-layered metallic components where hidden defects such as fatigue cracks and localized disbonds can develop, necessitating non-destructive testing. Employing standard wedge transducers, high frequency guided ultrasonic waves that penetrate through the complete thickness were generated in a model structure consisting of two adhesively bonded aluminium plates. Interference occurs between the wave modes during propagation along the structure, resulting in a frequency dependent variation of the energy through the thickness with distance. The wave propagation along the specimen was measured experimentally using a laser interferometer. Good agreement with theoretical predictions and two-dimensional finite element simulations was found. Significant propagation distance with a strong, non-dispersive main wave pulse was achieved. The interaction of the high frequency guided ultrasonic waves with small notches in the aluminium layer facing the sealant and on the bottom surface of the multilayer structure was investigated. Standard pulse-echo measurements were conducted to verify the detection sensitivity and the influence of the stand-off distance predicted from the finite element simulations. The results demonstrated the potential of high frequency guided waves for hidden defect detection at critical and difficult to access locations in aerospace structures from a stand-off distance.     

Frequency-wavenumber domain analysis of guided wavefields

Full wavefield measurements obtained with either an air-coupled transducer mounted on a scanning stage or a scanning laser vibrometer can be combined with effective signal and imaging processing algorithms to support characterization of guided waves as well as detection, localization and quantification of structural damage. These wavefield images contain a wealth of information that clearly shows details of guided waves as they propagate outward from the source, reflect from specimen boundaries, and scatter from discontinuities within the structure. The analysis of weaker scattered waves is facilitated by the removal of source waves and the separation of wave modes, which is effectively achieved via frequency-wavenumber domain filtering in conjunction with the subsequent analysis of the resulting residual signals. Incident wave removal highlights the presence and the location of weak scatterers, while the separation of individual guided wave modes allows the characterization of their separate contribution to the scattered field and the evaluation of mode conversion phenomena. The effectiveness of these methods is demonstrated through their application to detection of a delamination in a composite plate and detection of a crack emanating from a hole.     

谱有限元数值分析各向异性复合板中导波色散特性

提出谱有限元方法研究层状各向异性复合板中导波的色散特性和波结构。基于三维弹性动力学方程,用有限元方法离散波导截面,波传播方向的位移用简谐波表示,得到了导波色散的特征方程。分析了单层和双层复合板中导波沿不同方向传播的色散特性和波结构,讨论了双层复合板中层厚比对相速度的影响。数值研究结果表明:导波的对称模态沿纤维方向传播时在较宽的频率范围内保持弱色散状态。双层复合板中导波基本模态的相速度在低频时受层厚比的影响较明显,随着频率的增加趋向于相速度较低的材料。数值模拟结果为导波用于复合材料定量无损检测和性能评价提供理论依据。      

Multiple-mode Lamb wave scattering simulations using 3D elastodynamic finite integration technique

We have implemented three-dimensional (3D) elastodynamic finite integration technique (EFIT) simulations to model Lamb wave scattering for two flaw-types in an aircraft-grade aluminum plate, a rounded rectangle flat-bottom hole and a disbond of the same shape. The plate thickness and flaws explored in this work include frequency-thickness regions where several Lamb wave modes exist and sometimes overlap in phase and/or group velocity. For the case of the flat-bottom hole the depth was incrementally increased to explore progressive changes in multiple-mode Lamb wave scattering due to the damage. The flat-bottom hole simulation results have been compared to experimental data and are shown to provide key insight for this well-defined experimental case by explaining unexpected results in experimental waveforms. For the rounded rectangle disbond flaw, which would be difficult to implement experimentally, we found that Lamb wave behavior differed significantly from the flat-bottom hole flaw. Most of the literature in this field is restricted to low frequency-thickness regions due to difficulties in interpreting data when multiple modes exist. We found that benchmarked 3D EFIT simulations can yield an understanding of scattering behavior for these higher frequency-thickness regions and in cases that would be difficult to set up experimentally. Additionally, our results show that 2D simulations would not have been sufficient for modeling the complicated scattering that occurred.     

Review on second-harmonic generation of ultrasonic guided waves in solid media (I):Theoretical analyses

Considering the high sensitivity of the nonlinear ultrasonic measurement technique and great advantages of the guided wave testing method, the use of nonlinear ultrasonic guided waves provides a promising means for evaluating and characterizing the hidden and/or inaccessible damage/degradation in solid media. Increasing attention on the development of the testing method based on nonlinear ultrasonic guided waves is largely attributed to the theoretical advances of nonlinear guided waves propagation in solid media. One of the typical acoustic nonlinear responses is the generation of second harmonics that can be used to effectively evaluate damage/degradation in materials/structures. In this paper, the theoretical progress of second-harmonic generation (SHG) of ultrasonic guided wave propagation in solid media is reviewed. The advances and developments of theoretical investigations on the effect of SHG of ultrasonic guided wave propagation in different structures are addressed. Some obscure understandings and the ideas in dispute are also discussed.     

Review on second-harmonic generation of ultrasonic guided waves in solid media(Ⅰ): Theoretical analyses

Considering the high sensitivity of the nonlinear ultrasonic measurement technique and great advantages of the guided wave testing method, the use of nonlinear ultrasonic guided waves provides a promising means for evaluating and characterizing the hidden and/or inaccessible damage/degradation in solid media. Increasing attention on the development of the testing method based on nonlinear ultrasonic guided waves is largely attributed to the theoretical advances of nonlinear guided waves propagation in solid media. One of the typical acoustic nonlinear responses is the generation of second harmonics that can be used to effectively evaluate damage/degradation in materials/structures. In this paper, the theoretical progress of second-harmonic generation(SHG) of ultrasonic guided wave propagation in solid media is reviewed. The advances and developments of theoretical investigations on the effect of SHG of ultrasonic guided wave propagation in different structures are addressed. Some obscure understandings and the ideas in dispute are also discussed.     

Three-dimensional finite element modeling of guided ultrasound wave propagation in intact and healing long bones

The use of guided waves has recently drawn significant interest in the ultrasonic characterization of bone aiming at supplementing the information provided by traditional velocity measurements. This work presents a three-dimensional finite element study of guided wave propagation in intact and healing bones. A model of the fracture callus was constructed and the healing course was simulated as a three-stage process. The dispersion of guided modes generated by a broadband 1-MHz excitation was represented in the time-frequency domain. Wave propagation in the intact bone model was first investigated and comparisons were then made with a simplified geometry using analytical dispersion curves of the tube modes. Then, the effect of callus consolidation on the propagation characteristics was examined. It was shown that the dispersion of guided waves was significantly influenced by the irregularity and anisotropy of the bone. Also, guided waves were sensitive to material and geometrical changes that take place during healing. Conversely, when the first-arriving signal at the receiver corresponded to a nondispersive lateral wave, its propagation velocity was almost unaffected by the elastic symmetry and geometry of the bone and also could not characterize the callus tissue throughout its thickness. In conclusion, guided waves can enhance the capabilities of ultrasonic evaluation.     

基于模式分离的兰姆波逆时偏移成像

应用频率域逆时偏移方法实现各向同性和各向异性板中缺陷的兰姆波成像.由于缺陷引起的多模态散射信号会在重建图像中形成伪像,根据基本导波模式振动对称性的差别进行了模式分离预处理.基于多元阵列超声技术,开展了铝板和复合板内缺陷频率域逆时偏移超声成像方法的数值仿真研究.首先,建立有限元模型,采用环形传感器数值采集由缺陷引起的兰姆波散射信号,然后,将采集到的多模式散射信号进行模式分离处理,再将模式分离后的兰姆波散射信号经时间反转后并在相应的接收器处重新激励,在频域中运用格林函数反向传播兰姆波散射信号,获取监测区域的声场信息,与正向传播声场进行互相关,重建缺陷图像.首先对铝板中单缺陷以及复合材料板中相邻的两个相同缺陷进行数值仿真,对比有无模式分离处理的缺陷逆时偏移成像效果,体现出模式分离的重要性.在此基础上,采用逆时偏移方法对复合板材内位置邻近、深度不同的双缺陷进行识别.数值结果表明,模式分离预处理后的缺陷重建图像能够有效去除多模式干扰产生的伪像.文中提出的成像方法对各向同性板和各向异性板内缺陷的检测和成像具有很好的发展潜力,可以准确地探测多个缺陷的形状、尺寸和深度.     

The reflection of guided waves from simple supports in pipes

Successful ultrasonic guided wave detection of flaws at support locations relies on the ability to distinguish between the reflection produced by a simple support on an undamaged pipe and the reflection produced by pipe flaws. Consequently, it is essential to know how the reflections produced by simple supports behave; very little work has so far been reported on this subject. Through finite element simulations and experiments, this study develops a systematic understanding of how ultrasonic guided waves propagating along a pipe, in particular the T(0, 1) mode, interact with simple supports. It is shown that, unlike the T(0, 1) mode in a free pipe, the torsional mode in a supported region has a cut-off frequency, below which it will not propagate; below this frequency the T(0, 1) reflection coefficient is large, and it quickly reduces beyond the cut-off.     

Study on laser-generated Lamb waves propagation in viscoelastic and anisotropic plate

The propagation characteristics of laser-generated Lamb waves in thin composite plates are theoretically studied. Taking the anisotropic and viscoelastic properties of the composite material into account, the finite element models for simulating laser-generated Lamb waves in the composite material are established in the frequency domain. Numerical results are calculated in purely elastic and viscoelastic transversely isotropic plates, respectively. The effects of the anisotropic and viscoelastic properties on the propagation of Lamb waves are analyzed in detail. The numerical results exhibit that the features of the laser-generated Lamb wave, including attenuation, velocity, frequency, and the dispersive nature, have a close relationship with the anisotropic and viscoelastic properties of the material.     

Application of laser ultrasonic technique for non-contact detection of drilling-induced delamination in aeronautical composite components

The detection of drilling-induced delamination in composite components is a vital and challenging task in aviation industry. Numerous key components of aircrafts are made of composite materials, and drilling is often a final operation during assembly. Drilling-induced delamination is a very serious defect that significantly reduces the structural reliability, but it is rather difficult to be detected effectively due to its special location. A novel application of laser ultrasonic technique for the detection of drilling-induced delamination in composites is presented in this paper. A carbon fiber reinforced plastic laminate with drilling holes was made as specimen. A laser ultrasonic system was constructed and experiments were performed to detect the drilling-induced delamination, based on propagation characteristic of ultrasonic waves generated by pulse laser with a wavelength of 1064 nm and pulse duration of 10 ns. A laser interferometer based on two wave mixing is used to measure ultrasonic wave signals, and the morphology features of the delamination are imaged clearly by laser ultrasonic C-scan testing. The results proved that the laser ultrasonic technique is a feasible and effective method for the detection of drilling-induced delamination in composite components.     

Guided waves in a monopile of an offshore wind turbine

We study the guided waves in a structure which consists of two overlapping steel plates, with the overlapping section grouted. This geometry is often encountered in support structures of large industrial offshore constructions, such as wind turbine monopiles. It has been recognized for some time that the guided wave technology offers distinctive advantages for the ultrasonic inspections and health monitoring of structures of this extent. It is demonstrated that there exist advantageous operational regimes of ultrasonic transducers guaranteeing a good inspection range, even when the structures are totally submerged in water, which is a consideration when the wind turbines are deployed off shore.     

Acousto-ultrasonic sensing for delaminated GFRP composites using an embedded FBG sensor

In this paper, an active damage detection system for composite laminates is introduced. A fiber Bragg grating (FBG) was employed as an embedded sensor for detecting ultrasonic Lamb wave generated by a piezoelectric (PZT) actuator, inside the laminates. There were two different configurations for the system, making use of a broadband light source and a laser source, respectively. It was found that the use of a laser source could provide a higher sensitivity, so it was preferred in an ultrasonic signal acquisition unit for damage detection. When a delamination is developed in composite structures, the propagation characteristics of Lamb wave is then changed. According to altered signals, the types and natures of delamination inside the structures can be evaluated. In this experiment, glass fiber-reinforced epoxy (GFRP) composite beams were used to study the feasibility of our proposed detection technique. FBG sensors were embedded in different layers of the composite beams. The responses of FBG sensors from both intact and delaminated composite beams were then compared. Finally, the acquired Lamb wave signals corresponding to different delamination sizes and locations were examined.     

Numerical time-domain modeling of linear and nonlinear ultrasonic wave propagation using finite integration techniques--theory and applications

This survey paper summarizes the basic principles of the Elastodynamic Finite Integration Technique (EFIT) for linear and nonlinear elastic wave propagation in homogeneous and heterogeneous media and presents various examples of application in the field of ultrasonic nondestructive testing. These examples involve modeling of pulse-echo, acoustic emission, and Lamb wave problems in various structures as well as nonlinear wave propagation simulations based on third-order elasticity.     

Damage detection in composite panels based on mode-converted Lamb waves sensed using 3D laser scanning vibrometer

This paper introduces damage identification approach based on guided ultrasonic waves and 3D laser Doppler vibrometry. The method is based on the fact that the symmetric and antisymmetric Lamb wave modes differ in amplitude of the in-plane and out-of-plane vibrations. Moreover, the modes differ also in group velocities and normally they are well separated in time. For a given time window both modes can occur simultaneously only close to the wave source or to a defect that leads to mode conversion. By making the comparison between the in-plane and out-of-plane wave vector components the detection of mode conversion is possible, allowing for superior and reliable damage detection. Experimental verification of the proposed damage identification procedure is performed on fuel tank elements of Reusable Launch Vehicles designed for space exploration. Lamb waves are excited using low-profile, surface-bonded piezoceramic transducers and 3D scanning laser Doppler vibrometer is used to characterize the Lamb wave propagation field. The paper presents theoretical background of the proposed damage identification technique as well as experimental arrangements and results.     

3D Gabor analysis of transient waves propagating along an AT cut quartz disk

Laser detection methods allow the investigation of ultrasonic transient phenomena in both space and time dimensions. Used for the experimental investigation of surface wave propagation along a 2D surface, laser ultrasonic leads to three dimensional (3D) space-time signal collections. The classical high resolution signal processing methods or 3D Fourier Transforms can be used in order to extract the wave propagation information, however these methods are not adapted for identifying where and when the waves are generated. In order to quantify these transient aspects in the space-time-wave number-frequency domains, the 3D Gabor transform is introduced. The 3D Gabor transform properties are presented. The potential of the 3D Gabor for the identification of the local and transient complex wave numbers is illustrated on the propagation of surface waves on a piezoelectric quartz (AT cut, 6 MHz). In this experimental study, the quartz is excited by a voltage pulse and the quartz surface is scanned by a laser vibrometer. The 3D Gabor analysis shows that the circular electrodes borders generate anti-phase surface waves that propagates outside the electrodes, with a strong energy contribution in the low frequency domain (<1 MHz). The transient analysis also points out, for higher frequencies, where the surface waves are generated and how they propagate with respect of both to the geometry of the electrodes and the crystallographic axis of the quartz. These results confirm the theoretical modal analysis and provide new knowledge about the key role played by the electrodes border. This will allow the optimization of the electrodes shape in order to design low frequency Lamb wave sensors.