基于故障树和混沌粒子群算法的锻压机床故障诊断方法

锻压机床由于生产效率高和材料利用率高的特点,被广泛应用于各领域.然而,锻压机床发生故障时,其故障种类繁多、故障数据量大,所以对锻压机床故障源的快速、准确诊断较困难.针对该问题,文章提出一种将故障树分析法和混沌粒子群算法相融合的方法,对锻压机床的故障源进行故障诊断.该方法是先通过故障树分析法对锻压机床的故障进行分析从而得到故障模式及其故障概率,然后由得到的故障模式和已知的故障维修经验分析归纳出故障模式的学习样本,再根据得到的故障概率运用混沌粒子群算法的遍历性快速、准确地诊断出锻压机床发生故障的精确位置.文章提出的方法以锻压机床的伺服系统为例进行了故障诊断实验,将该实验结果与遗传算法、粒子群算法进行对比.实验结果表明,文章的算法在锻压机床伺服系统的故障诊断中准确度更高、速度更快.     

基于对故障规律统计分析的汽车备件需求预测

汽车备件的需求与汽车故障紧密相关,文章介绍了一种在对汽车故障进行统计分析并确定其分布规律的基础上预测备件需求的方法,预测中需要结合整车保有量的历史数据以及故障与备件的对应表。用统计的方法对某型客车的故障信息进行分析,认为故障的规律可用四种典型的分布进行描述。实例验证了这种方法的准确性高于传统方法,并且在计算机的辅助下可以方便操作。     

高原驻训航材有寿件需求预测研究

高原驻训航材保障中,有寿件重要度较高,部队必须携带足够的备件数量来满足任务需要.根据高原驻训条件下航材有寿件需求特点,将有寿件的需求分为到寿更换需求和随机故障消耗产生的需求两部分,分别用数学公式和仿真计算方法进行预测,再将两者结果相加为总需求量.通过实例分析验证,采用工程测算方法可以避免逐一分析器材寿命的繁杂,而单独考...     

输电系统的部分可观Petri网故障诊断器设计

采用部分可观Petri网的故障诊断方法来解决变电站输电系统中不可观事件和不可观运行状态的故障诊断问题.首先,将系统可观测序列分解为长度为1的基础观测序列,应用线性不等式矩阵计算与基础观测序列相符的点火序列集;然后,基于整数线性规划问题,利用向前向后函数拓宽诊断区间,同时应用参数K限定故障诊断序列长度,通过分析系统可观事件和系统部分可观状态,给出故障诊断结果.最后,构造变电站输电系统的部分可观Petri网模型,应用提出的故障诊断算法对输电系统进行诊断,诊断结果准确给出了故障发生与否及故障发生位置.算法适用于在线故障诊断,计算复杂性线性相关于观序列长度.     

基于组合预测的变压器故障诊断模型

为了快速准确地预测出变压器的故障类型,及时做好维修工作,本文提出了一种基于非线性规划的组合预测模型.首先,利用改进的鲸鱼算法优化BP神经网络建立IWOA-BP预测模型;然后,在IWOA-BP预测模型和梯度提升树的基础上,利用非线性规划与遗传算法相结合的方法确定各算法的权系数,再将各算法的结果加权得出组合模型的最终预测结果.通过实例验证,IWOA-BP预测模型的变压器故障预测效果强于BP神经网络、随机森林等多种预测模型,并且利用IWOA-BP预测模型和梯度提升树建立的组合模型,其预测准确率高于组合中任意一种算法.     

基于战役的多机种战伤备件需求模型

为了合理储备战时航材备件,通过分析战时故障备件的需求特点,改进了传统的单机故障备件需求模型.根据多机种协同作战任务的不同,引入备件工作运行比的概念,建立了基于作战任务的多机种故障备件需求模型.为解决多机种协同作战时的保障资源配置问题提供了思路和方法.     

基于模拟退火算法的船用核动力装置故障诊断研究北大核心

针对核动力装置故障诊断存在的诊断精度低等问题,提出了一种基于模拟退火算法和概率因果模型相结合的故障诊断方法.首先根据故障样本集和概率因果理论建立动态多故障诊断模型,将复杂系统的多故障诊断转换成非线性规划问题.利用模拟退火算法对该问题进行求解,并建立了诊断测试系统.测试结果表明,方法能有效避免误诊、漏诊现象,可用于复杂核动力装置的动态多故障诊断.     

基于模拟退火算法的船用核动力装置故障诊断研究

针对核动力装置故障诊断存在的诊断精度低等问题,提出了一种基于模拟退火算法和概率因果模型相结合的故障诊断方法.首先根据故障样本集和概率因果理论建立动态多故障诊断模型,将复杂系统的多故障诊断转换成非线性规划问题.利用模拟退火算法对该问题进行求解,并建立了诊断测试系统.测试结果表明,方法能有效避免误诊、漏诊现象,可用于复杂核动力装置的动态多故障诊断.     

基于序列运算理论的不可修复件存储决策模型

针对备件需求数量与备件库存数量的随机特性,应用序列运算理论对其供需随机过程进行动态描述.通过概率性序列的期望值理论定义了备件需求满足率,并建立了一定的备件满足率要求条件下的备件存储决策模型.     

有根森林优先约束的单机随机排序问题

讨论单机随机排序问题,目标函数为确定工件的排列顺序使工件的加权完工时间和的数学期望最小.设工件间的优先约束为有根森林,机器发生随机故障.对此情况,给出了多项式时间的最优算法.     

基于灰色关联分析与PLS-LSSVM的航材备件需求预测模型

航材备件是保障航空装备日常训练和作战正常使用的重要影响因素,针对部分航材备件样本数据量少,影响因素多且复杂多变,预测结果与装备系统完好性要求偏差较大等问题.建立基于灰色关联分析(GRA)与偏最小二乘(PLS)及最小二乘向量机(LSSVM)相结合的航材备件预测模型,采集某无人机航材备件数据,通过对统计数据进行灰色关联分析...     

智能电表最优更换及备件库存联合决策

智能电表是智能电网运行的关键部件,提高其可靠性和可用度对保证电力的持续不间断供应和准确电能测量至关重要。充足的智能电表库存是其换装与维修的基本保障。本文基于智能电表的故障特性和换装需求分析,建立了智能电表的最优更换与备件库存联合决策模型,并给出了优化方法,以求得可以使系统长期平均运营成本最小的最优更换与备件库存策略。     

A stochastic model for joint spare parts inventory and planned maintenance optimisation

Spare parts demands are usually generated by the need of maintenance either preventively or at failures. These demands are difficult to predict based on historical data of past spare parts usages, and therefore, the optimal inventory control policy may be also difficult to obtain. However, it is well known that maintenance costs are related to the availability of spare parts and the penalty cost of unavailable spare parts consists of usually the cost of, for example, extended downtime for waiting the spare parts and the emergency expedition cost for acquiring the spare parts. On the other hand, proper planned maintenance intervention can reduce the number of failures and associated costs but its performance also depends on the availability of spare parts. This paper presents the joint optimisation for both the inventory control of the spare parts and the Preventive Maintenance (PM) inspection interval. The decision variables are the order interval, PM interval and order quantity. Because of the random nature of plant failures, stochastic cost models for spare parts inventory and maintenance are derived and an enumeration algorithm with stochastic dynamic programming is employed for finding the joint optimal solutions over a finite time horizon. The delay-time concept developed for inspection modelling is used to construct the probabilities of the number of failures and the number of the defective items identified at a PM epoch, which has not been used in this type of problems before. The inventory model follows a periodic review policy but with the demand governed by the need for spare parts due to maintenance. We demonstrate the developed model using a numerical example.     

基于组合预测法的共享单车租赁需求量预测

共享单车的租赁需求量预测对于单车企业提升运营效率十分必要,是单车再调度的前提。为了更加准确地预测出共享单车的租赁需求量,本文结合随机森林、XGBoost、GBDT三类数据驱动预测算法的优点,提出了一种基于向量投影法的加权对数平均组合模型。定义了组合模型的优性,非劣性,劣性的概念。并证明了该方法至少是一种非劣性的预测方法。通过将该方法运用于现实问题中,以解决实际单车租赁需求量预测问题。实例研究发现:该方法在单车租赁需求量预测中可以为优性预测模型, 能够对单车再调度起到正向作用。该方法可以为单车租赁需求量预测的相关研究提供一种切实有效的解决方向。     

基于GA-SVM的舰船装备临修经费需求预测模型

针对舰船装备临修经费需求预测得不到满意解的问题,运用遗传算法将SVM相应的参数进行优化,建立了基于GA-SVM的舰船装备临修经费预测模型.通过将GA-SVM模型与BP神经网络模型的预测结果进行对比分析,结果表明:GASVM的预测效果更优异,对舰船装备临修经费需求预测有更好的参考意义.     

An improved stochastic programming model for supply chain planning of MRO spare parts

The maintenance, repair and operation (MRO) spare parts that are vital to machine operations are playing an increasingly important role in manufacturing enterprises. MRO spare parts supply chain management planning must be coordinated to ensure spare part availability while keeping the total cost to a minimum. Due to the specificity of MRO spare parts, randomness and uncertainties in production and storage should be quantified to formulate the problem in a mathematical model. Given these considerations, this paper proposes an improved stochastic programming model for the supply chain planning of MRO spare parts. In our stochastic programming model, the following improvements are made: First, we quantify the uncertain production time capacity as a random variable with a probability distribution. Second, the upper bound of the storage cost is modeled as a multi-choice variable in the constraint. To derive the equivalent deterministic model, the Lagrange interpolating polynomial approach is used. The results of the numerical examples validate the feasibility and efficiency of the proposed model. Finally, the model is tested in the supply chain planning of continuous caster (CC) bearings.     

A new approach of forecasting intermittent demand for spare parts inventories in the process industries

Accurate demand forecasting is of vital importance in inventory management of spare parts in process industries, while the intermittent nature makes demand forecasting for spare parts especially difficult. With the wide application of information technology in enterprise management, more information and data are now available to improve forecasting accuracy. In this paper, we develop a new approach for forecasting the intermittent demand of spare parts. The described approach provides a mechanism to integrate the demand autocorrelated process and the relationship between explanatory variables and the nonzero demand of spare parts during forecasting occurrences of nonzero demands over lead times. Two types of performance measures for assessing forecast methods are also described. Using data sets of 40 kinds of spare parts from a petrochemical enterprise in China, we show that our method produces more accurate forecasts of lead time demands than do exponential smoothing, Croston's method and Markov bootstrapping method.     

考虑不完美检测的两阶段点检与备件订购策略联合优化

针对设备维修与备件管理相互影响与制约的问题, 在基于延迟时间理论的基础上, 提出了两阶段点检与备件订购策略联合优化。点检是不完美的, 当点检识别设备的缺陷状态时, 进行预防更新; 设备故障时, 进行故障更新。结合设备更新时备件的状态, 采用更新报酬理论建立了以第一阶段点检时间、第二阶段点检周期和备件订购时间为决策变量, 以最小化单位时间期望成本为目标的模型。最后, 通过人工蜂群算法对模型求解, 并在数值分析中将两阶段点检策略与定期点检策略进行比较, 结果表明:两阶段点检策略始终优于定期点检策略, 验证了所建模型的有效性。