A hybrid genetic algorithm for an identical parallel-machine problem with maintenance activity

The scheduling of maintenance activities has been extensively studied, with most studies focusing on single-machine problems. In real-world applications, however, multiple machines or assembly lines process numerous jobs simultaneously. In this paper, we study a parallel-machine scheduling problem in which the objective is to minimize the total tardiness given that there is a maintenance activity on each machine. We develop a branch-and-bound algorithm to solve the problem with a small problem size. In addition, we propose a hybrid genetic algorithm to obtain the approximate solutions when the number of jobs is large. The performance of the proposed algorithms is evaluated based mainly on computational results.     

A Model for Determining Tactical Parameters for Materials Requirements Planning Systems

This paper develops an approximate model for simultaneously determining reorder intervals and planned lead times for MRP systems. Unlike previous research, this model explicitly considers commonality, non-instantaneous production, multiple work centres (with multiple machines and with limited capacity), and queue inventory carrying cost. Four heuristic solution procedures for the non-linear integer optimization problem are proposed and compared with an exact branch-and-bound algorithm on a set of forty test problems. The results suggest that two of the heuristics are both effective and efficient.     

Sevast'yanov's algorithm for the flow-shop scheduling problem

We consider the flow-shop scheduling problem. The objective is to schedule the jobs on the machines so that we minimize the time by which all jobs are completed. We studied and implemented different versions of the algorithm of Sevast'yanov based on linear programming to solve this problem. Using CPLEX, we did computational tests with random instances having up to 1000 jobs and 100 machines. If the size of the flow-shop scheduling problem is small or if the running time is not a critical factor, the Nawaz-Enscore-Ham approximation algorithm still performs better. But if the running time is an important factor, Sevast'yanov's algorithm can be a very good alternative especially in presence of very large scale instances with a relatively small number of machines.     

Machine duplication and part subcontracting in the presence of alternative cell locations in manufacturing cell design

In this paper a model and a solution algorithm are reported to simultaneously deal with the processes of machine duplication and part subcontracting in the presence of two significant design issues in cellular manufacturing systems: (i) alternative cell locations; and (ii) the maximum number of machines assigned to a cell. As the problem, formulated as a polynomial programming model, is shown NP-hard in the strong sense, a higher-level heuristic algorithm based upon a concept known as ‘tabu search’ is presented. An example (small) problem is solved to demonstrate the functionality of the algorithm. Additionally, the small problem is solved for its optimal solution under different scenarios, both with linear single-row and linear double-row layout arrangements, and the solutions obtained are shown to match with those obtained with the heuristic algorithm. A comparison of six different versions of tabu search-based heuristics (TSH 1–TSH 6) is performed to investigate the impact of long-term memory and the use of fixed versus variable tabu-list sizes. A carefully constructed statistical experiment, based on randomised complete-block design, is used to test the performance on three different problem structures, classified as small, medium and large. The results show that TSH 6 with variable tabu-list size and long-term memory based on minimal frequencies is preferred for the single-row layout, while TSH 4 with variable tabu-list size and no long-term memory is preferred for the double-row layout. When subject to budgetary restrictions, the proposed approach can be used by parts manufacturing companies to determine which of the following three actions should be undertaken for each bottleneck part: bottleneck part left as in the initial solution, all the bottleneck machines connected to it are duplicated, or the part subcontracted.     

A variable neighborhood search for the network design problem with relays

Given a set of commodities to be routed over a network, the network design problem with relays involves selecting a route for each commodity and determining the location of relays where the commodities must be reprocessed at certain distance intervals. We propose a hybrid approach based on variable neighborhood search. The variable neighborhood algorithm searches for the route for each commodity and the optimal relay locations for a given set of routes are determined by an implicit enumeration algorithm. We show that dynamic programming can be used to determine the optimal relay locations for a single commodity. Dynamic programming is embedded into the implicit enumeration algorithm to solve the relay location problem optimally for multiple commodities. The special structure of the problem is leveraged for computational efficiency. In the variable neighborhood search algorithm, the routes of the current solution are perturbed and reconstructed to generate neighbor solutions using random and greedy construction heuristics. Computational experiments on three sets of problems (80 instances) show that the variable neighborhood search algorithm with optimal relay allocations outperforms all existing algorithms in the literature.     

一些组合地图新算法的实现

本文主要讨论组合地图列举问题.刘的一部专著中提出了一个判定两个地图是否同构的算法.该算法的时间复杂度为O(m2),其中m为下图的规模.在此基础上,本文给出一个用于地图列举以及进而计算任意连通下图的地图亏格分布的通用算法.本文所得结果比之前文献中所给结果更优.     

Notes on the complexity of sorting in abstract machines

The complexity of sorting with pointer machines and successor-predecessor random access machines is studied. The size of the problem is defined as the length of the problem string. A linear time algorithm is achieved for sorting by pointer machines. For successor-predecessor random access machines linear time is sufficient in a special case.     

The multiple frequency delivery operations in the time-definite delivery industry

The pure hub-and-spoke network is an efficient network structure for time-definite freight delivery common carriers. Centres perform pickup and delivery functions, while hubs consolidate partial loads. This substantially reduces the transportation costs with only a small increase in the handling cost. In Taiwan, as well as in the US, carriers run their delivery operations once a day. As a result, the feeder fleet is under-utilized. This research studied the impact of multiple frequency delivery operations on the feeder fleet size. We formulated line-haul operations planning for multiple frequency delivery operations as an integer programme. We developed an α-optimal implicit enumeration algorithm and used two small networks from the third largest carrier in Taiwan for numerical testing. The results demonstrated a smaller feeder fleet size compared with the single frequency delivery operations.     

A computational study of constraint satisfaction for multiple capacitated job shop scheduling

We introduce the multiple capacitated job shop scheduling problem as a generalization of the job shop scheduling problem. In this problem machines may process several operations simultaneously. We present an algorithm based on constraint satisfaction techniques to handle the problem effectively. The most important novel feature of our algorithm is the consistency checking. An empirical performance analysis is performed using a well-known set of instances of the job shop scheduling problem and a newly constructed set of instances of the multiple capacitated job shop scheduling problem. We show that our algorithm performs well for both sets of instances.     

Multiple crane scheduling in a batch annealing process with no-delay constraints for machine unloading

In this work, we focus on the scheduling of multi-crane operations in an iron and steel enterprise for a two-stage batch annealing process. The first stage is the heating process, and the second stage is the cooling process. To start the heating (cooling) stage, a special machine called a furnace (cooler) must be loaded. The real constraints of no-delay machine unloading are defined as follows: once the heating (cooling) is completed, the furnace (cooler) must be unloaded by crane immediately. The goal is to schedule limited machines (furnaces and coolers) operated by multiple cranes to minimize the completion time of the last annealed coil (makespan). We formulate a mixed-integer linear programming model to address this problem. Certain feasible properties are identified to avoid crane conflicts and ensure that the machine unloading no-delay constraints are met. Based on these necessary conditions, we then present a heuristic algorithm with running time in connection with the number of cranes, coils and machines. A lower bound to the problem is also developed. Through theoretical analysis, we show the worst-case bound of our heuristic algorithm. The average performances of the solution approaches are computationally evaluated. The computational results show that the proposed heuristic algorithm is capable of generating good quality solutions.     

A partial enumeration heuristic for multi-objective flowshop scheduling problems

This paper addresses the flowshop scheduling problem with multiple performance objectives in such a way as to provide the decision maker with approximate Pareto optimal solutions. It is well known that the partial enumeration constructive heuristic NEH and its adaptations perform well for single objectives such as makespan, total tardiness and flowtime. In this paper, we develop a similar heuristic using the concept of Pareto dominance when comparing partial and complete schedules. The heuristic is tested on problems involving combinations of the above criteria. For the two-machine case, and the pairs of objectives: (i) makespan and maximum tardiness, (ii) makespan and total tardiness, the heuristic is compared with branch-and-bound algorithms proposed in the literature. For two and more than two machines, and the criteria combinations considered in this article, the heuristic performance is tested against constructive heuristics reported in the literature. By means of an illustrative example, it is shown that a genetic algorithm from the literature performs better when starting from heuristic solutions rather than random solutions.     

考虑成本的最大延迟时间同类机调度问题

假定生产时机器成本是固定的,研究了一类考虑成本的同类机调度问题,调度的目标是在给定加工完所有作业的总预算的成本限制下最小化最大作业延迟时间。为该类问题构建了混合整数规划模型。通过设计相关规则在机器成本预算内来选择加工机器,以及对传统的LPT(最长加工时间优先)、ECT(最早完工时间优先)、EDD(最早工期优先)等算法进行改进,提出了一个启发式算法H,并理论证明了该算法在同型机和同类机下的最坏误差界。通过算例说明了算法的执行情况,同时也考虑了给定总预算不同的多种情形,采用大量随机数据实验验证了算法的有效性。     

Set covering and packing formulations of graph coloring: Algorithms and first polyhedral results

We consider two (0, 1)-linear programming formulations of the graph (vertex-) coloring problem, in which variables are associated with stable sets of the input graph. The first one is a set covering formulation, where the set of vertices has to be covered by a minimum number of stable sets. The second is a set packing formulation, in which constraints express that two stable sets cannot have a common vertex, and large stable sets are preferred in the objective function. We identify facets with small coefficients for the polytopes associated with both formulations. We show by computational experiments that both formulations are about equally efficient when used in a branch-and-price algorithm. Next we propose some preprocessing, and show that it can substantially speed up the algorithm, if it is applied at each node of the enumeration tree. Finally we describe a cutting plane procedure for the set covering formulation, which often reduces the size of the enumeration tree.     

Note on Shim and Kim’s lower bounds for scheduling on identical parallel machines to minimize total tardiness

This note introduces a new lower bound for the problem of scheduling on parallel identical machines to minimize total tardiness that is based on the concepts used in the two lower bounds developed by Shim and Kim [Shim, S.O., Kim, Y.D., 2007. Scheduling on parallel identical machines to minimize total tardiness. European Journal of Operational Research 177, 135–146]. The note shows that the new lower bound dominates the three lower bounds used in Shim and Kim’s branch-and-bound algorithm and can be used in place of these lower bounds to lower the enumeration required.     

A Tabu search-based approach for scheduling job-shop type flexible manufacturing systems

The problem of scheduling parts in a job-shop type flexible manufacturing system (FMS) is investigated when each part can have alternative process plans and each operation required of a part can be performed on alternative machines. The mixed-(binary) integer programming model developed for the problem is proven strongly NP-hard. A higher-level heuristic solution algorithm based on a concept known as ‘tabu search’ is developed to determine the best (near-optimal) solution for problems of industrial merit. A comparison of six different versions of tabu search-based heuristics (TSH 1-TSH 6) is performed to investigate the impact of using long-term memory and the use of fixed versus variable tabu-list sizes. A carefully constructed statistical experiment, based on randomized complete-block design, is used to test the performance on four problem structures ranging from 4–14 parts. The results show that, as the problem size increases, TSH 3 with fixed tabu-list size and long-term memory is preferred over the other heuristics. Further, the branch-and-bound technique, by failing to identify as good a solution as that determined by the heuristics (TSH 1-TSH 6), let alone an optimal solution, for a small problem reinforces the need for developing efficient heuristics for solving real problems encountered in industry practice.     

Optimizing the supply chain configuration for make-to-order manufacturing

We consider a make-to-order (MTO) manufacturer who has won multiple contracts with specified quantities to be delivered by certain due dates. Before production starts, the company must configure its supply chain and make sourcing decisions. It also needs to plan the starting time for each production task under limited availability of resources such as machines and workforce. We develop a model for simultaneously optimizing such sourcing and planning decisions while exploiting their tradeoffs. The resulting multi-mode resource-constrained project scheduling problem (MMRCPSP) with a nonlinear objective function is NP-complete. To efficiently solve it, a hybrid Benders decomposition (HBD) algorithm combining the strengths of both mathematical programming and constraint programming is developed. The HBD exploits the structure of the model formulation and decomposes it into a relaxed master problem handled by mixed-integer nonlinear programming (MINLP), and a scheduling feasibility sub-problem handled by constraint programming (CP). Cuts are iteratively generated by solving the feasibility sub-problem and added back to the relaxed master problem, until an optimal solution is found or infeasibility is proved. Computational experiments are conducted to examine performance of the model and algorithm. Insights about optimal configuration of MTO supply chains are drawn and discussed.     

Modelling and scheduling a batch-type production on identical machines

A new formulation and a near-optimal algorithm are presented for some variation of an NP-hard parallel scheduling problem with forest-type constraints and a C_max optimality criterion where multiple performing of each operation is required. The problem is formulated using a state space approach. In the algorithm the priority in which the assignment of operations to machines is made is based on the level of operation in the graph of precedence constraints. The worst-case performance bound of the algorithm is given, and the average performance is illustrated with computational examples.     

A vehicle routing problem with multi-trips and time windows for circular items

This article presents a vehicle routing problem with time windows, multiple trips, a limited number of vehicles and loading constraints for circular objects. This is a real problem experienced by a home delivery service company. A linear model is proposed to handle small problems and a two-step heuristic method to solve real size instances: the first step builds an initial solution through the modification of the Solomon I1 sequential insertion heuristic, and the second step improves the initial solution through the Tabu search algorithm proposed; in both steps, the problems related to circle packing with different sizes and bin packing are solved jointly with the use of heuristics. Finally, the computing results for two different sets of instances are presented.     

A branch and bound algorithm for solving the multiple-choice knapsack problem

The multiple-choice knapsack problem is a binary knapsack problem with the addition of disjoint multiple-choice constraints. We describe a branch and bound algorithm based on embedding Glover and Klingman's method for the associated linear program within a depth-first search procedure. A heuristic is used to find a starting dual feasible solution to the associated linear program and a ‘pegging’ test is employed to reduce the size of the problem for the enumeration phase. Computational experience and comparisons with the code of Nauss and an algorithm of Armstrong et al. for the same problem are reported.     

Design of manufacturing cells in the presence of alternative cell locations and material transporters

This paper addresses two significant issues in the design of cellular manufacturing (CM) systems: (i) the availability of alternative locations for a cell, and (ii) the use of alternative routes to move part loads between cells when the capacity of the material transporter (MT) employed is limited. In addition, several other important factors in the design of CM systems including machine capacity limitations, batches of part demands, non-consecutive operations of parts, and maximum number of machines assigned to a cell are considered. A nonlinear programming model, comprised of binary and general integer variables, is formulated for the research problem. A higher-level heuristic solution algorithm based upon a concept known as ‘tabu search’ is presented for solving industry-size problems. Six different versions of the heuristic are developed to investigate the impact of long-term memory and the use of fixed versus variable tabu-list sizes. Explicit method-based techniques are developed to convert the original nonlinear programming model into an equivalent mixed (binary)-integer linear programming model in order to test the efficacy of the proposed solution technique for solving small problem instances. The solutions obtained from the heuristics have average deviation of less than 3% of the optimal solutions, and require less than a minute in comparison with optimizing methods that needed 1–10 h of computation time. A carefully designed statistical experiment is used to compare the performance of the heuristics by solving three different problem structures, ranging from four to 30 parts, and three to nine locations. The experiment shows that as the problem size increases, the tabu-search-based heuristic using fixed tabu list size and long-term memory based on minimal frequency strategy is preferred over the other heuristics.