Comparative study between core-shell and interpenetrating network structure polyurethane/polyacrylate composite emulsions

Anionic aqueous polyurethane dispersion was prepared by using carboxyl acid group to make the polyurethane dispersible, and then nanograde core-shell and crosslinked IPN structure polyurethane/polyacrylate composite latex (PUA) were synthesized by soap-free emulsion polymerization method with polyurethane dispersion as seed. FTIR, DSC, dynamic light scattering, TEM, ESCA, TGA, electronic tensile machine were employed to investigate the structures and properties of the composite latex and their polymers. Meanwhile the core-shell composite PUA emulsion and the crosslinked IPN composite PUA emulsion were compared. The results showed that the particle morphology of PUA composite emulsion is inverted core-shell structure with polyacrylate as the core and with polyurethane as the shell. The morphology of the crosslinked PUA emulsion was multi-core structure. The surface in core-shell PUA contains rich PU phase. The phase structure of the crosslinked PUA is more uniform. Three transition temperatures are observed for the core-shell composite PUA, two transitions are observed for the film from the crosslinked PUA. The TGA curves of core-shell PUA and crosslinked PUA exhibit two stages, the first stage corresponds to the thermal decomposition of hard segments in seed polyurethane; the second stage corresponds to the decomposition of soft segments in PUA and decomposition of polyacrylate. With the increase of glycidyl methacrylate (GMA) amounts in PUA composite emulsions, the tensile strength of the PUA films as well as the average diameter of the PUA composite emulsion particles increase, the elongation at break of the PUA films decreases.     

Hydrolytic stability of nano-particle polyurethane dispersions: Implications to their long-term use

Nano-particle segmented polyurethane anionomer dispersions with ions either on the soft segment or on the hard segment were synthesised using 2,2-bis(hydroxymethyl) propionic acid and 5-sodiosulfo-1,3-benzenedicarboxylic acid as ionic centre. The resulting polyurethane dispersions were characterized for their particle size, reduced viscosity and hydrolytic stability in the presence of the aqueous phase during storage. At similar ionic contents, the polyurethanes that contain ionic groups on their soft segment had smaller particle sizes than those that contain ionic groups on the hard segment due to the effectiveness of the sulphonate ionic groups incorporated in the former. The reduced viscosity of the anionomers in dimethylformamide (DMF) showed typical polyelectrolyte effect that can be eliminated by the addition of LiBr. The hydrolysis study conducted over 2-years indicated that polyurethanes in which the ions were located on the hard segment had better hydrolytic stability in aqueous environment than those with ions located on the soft segment. We attributed this due to the fact that unsolvated hydrophobic polyester segments were packed in the interior of the particles while the strongly hydrated urethane segments with mutually repelling carboxylate ions were situated on the outside surface of the particles. The polyester groups prone to hydrolytic attack were thus protected against hydrolysis as effectively as in the dry solid form.     

High performance UV cured polyurethane dispersion

Imide groups were introduced in the hard segment of UV cured polyurethane dispersion (UV-PUD) by extending the NCO terminated prepolymers with pyromellitic dianhydride (PMDA) where the soft segments were prepared from PTMG, H₁₂MDI, HDI and DMBA. It was found that imide hard segment, as compared with conventional urethane hard segment gave remarkably high mechanical properties as well as thermal stability in terms of decomposition temperature and dynamic mechanical properties at elevated temperatures, and the results were interpreted based on the partial mixing of soft segments and imide hard segments.     

Study of slabstock flexible polyurethane foams based on varied toluene diisocyanate isomer ratios

The morphological features of three flexible slabstock polyurethane foams based on varied contents of 2,4 and 2,6 toluene diisocyanate (TDI) isomers are investigated. The three commercially available TDI mixtures, that is, 65:35 2,4/2,6 TDI, 80:20 2,4/2,6 TDI, and 100:0 2,4/2,6 TDI were used. The foams were characterized at different length scales with several techniques. Differences in the cellular structure of the foams were noted with scanning electron microscopy. Small‐angle X‐ray scattering was used to demonstrate that all three foams were microphase‐separated and possessed similar interdomain spacings. Transmission electron microscopy revealed that the aggregation of the urea phase into large urea‐rich regions decreased systematically on increasing the asymmetric TDI isomer content. Fourier transform infrared spectroscopy showed that the level of bidentate hydrogen bonding of the hard segments increased with the 2,6 TDI isomer content. Differential scanning calorimetry and dynamic mechanical analysis (DMA) were used to note changes in the soft‐segment glass‐transition temperature of the foams on varying the diisocyanate ratios and suggested that the perfection of microphase separation was enhanced on increasing the 2,6 TDI isomer content. The preceding observations were used to explain why the foam containing the highest content of the symmetric 2,6 TDI isomer exhibited the highest rubbery storage modulus, as measured by DMA. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 258–268, 2003     

Semi‐interpenetrating polymer networks based on polyurethane and polymethacrylate functional prepolymers: Morphology and mechanical properties in dependence of the concentration of functional groups

Grafted semi‐interpenetrating polymer networks (IPNs) were prepared from polyurethane (PU) prepolymers with polyester soft segments and hard segments containing carboxylic functional groups as well as polymethacrylate (PM) prepolymers with tertiary amine functional groups. The dependence of morphological and mechanical properties on the concentration of functional groups was studied. The enhanced miscibility of PU and PM prepolymers was observed at concentrations of functional groups of 0.25 mmol/g of polymer and above. Despite the improved miscibility, the PM prepolymers showed a tendency toward phase separation. Because the observed glass‐transition temperature shifts of PU prepolymers indicated substantial miscibility, we ascribed this phenomenon to the presence of methyl methacrylate rich sequences in the PM prepolymer. The observed changes in mechanical properties by increasing the content of functional groups were typical for ionomers. Young's modulus increased as a result of physical interactions between functional groups. A significant drop in tensile strength was observed in IPN samples with phase‐separated PU and PM prepolymers. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 40: 115–123, 2002     

Characterization of Chain Motion and Phase Structure of Aromatic Waterborne Polyurethane Film Using Intrinsic Fluorescence Spectra

The phase structure and macromolecular chain motion of aromatic waterborne polyurethane film were examined by the fluorescence technique. Excimer emission of the phenyls appears at 436 and 468 nm and is temperature dependent, suggesting that the hard segments in the intermediate phase can be locally oriented. Binding energy of the excimer structure determined by the intrinsic fluorescence spectra is 16 kJ/mol. The intrinsic fluorescence technique can supply more information than the DSC method on segment relaxations, including α-relaxation for the hard or soft segments, β-relaxation of small molecular units, crystallization of the soft segments, γ-relaxation of the classical consecutive –CH₂– units, and even phase separation degree.     

Control of hard segment size in polyurethane formation

In general, segmented polyurethane elastomers are prepared by reacting an isocyanate-capped polyol prepolymer with a short-chain diol chain extender, yielding an elastomer with hard segments of uniform size. However, the hard segment size will not be uniform if the polyurethane polymer is prepared by forming the hard segment first, followed by soft segment formation. Because the mechanical properties of polyurethane elastomers depend on the relative ratio of the hard to soft segments as well as the effectiveness of the hard segment as a physical crosslinker, the control of the size distribution of the hard segment is a key factor in designing polyurethane elastomers. It was found that reaction conditions can affect the size distribution of hard segments derived from an aliphatic diisocyanate with differential reactivity between the two isocyanate groups. Lower reaction temperatures and simultaneous mixing of all reactants gave the preferred size distribution of hard segments. © 1995 John Wiley & Sons, Inc.     

不同软段结构聚氨酯-酰亚胺嵌段共聚物的合成及热性能研究

用二步法合成了不同软段 (PPO ,PEG ,PEPA)聚氨酯 酰亚胺 (PUI)嵌段共聚物 ,FTIR光谱表征了所有合成PUI分子主链均含有酰亚胺链段 ,并研究了PUI嵌段共聚物的热性能受软段类型及长度的影响 .DSC研究表明聚酯型PUI的软硬段之间的相容性比聚醚型PUI好 ,随相同软段分子量的增加 ,PUI体系的软硬段兼容性变差 ,并显示了相分离的特征 ;热失重 (TGA)研究得出不同软段的PUI样品的热稳定性大小顺序为 :PEPA PUI >PEG PUI>PPO PUI ;动态力学 (DMTA)研究给出了所合成的PUI样品在 5 0～ 2 0 0℃范围内均出现了较长的模量平台显示出有较好的耐热性 ,且随硬段含量的升高其储能模量不断增强     

Structure and physical properties of segmented polyurethane elastomers containing chemical crosslinks in the hard segment

Two series of segmented polyurethanes, one containing 50% soft segments and the other with 70% soft segments were synthesized. Chemical crosslinks were introduced through the hard segment in a controlled way. Chemical polyurethane networks were characterized by swelling. The effect of the degree of crosslinking on properties was examined. It was found that chemical crosslinks in the hard segment reduce the mobility of the soft phase and destroy the crystallinity of the hard phase, but they improve heat stability of the hard domains. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36 : 221–235, 1998     

Shape memory fiber spun with segmented polyurethane ionomer

The effect of cationic groups within hard segments on shape memory polyurethane (SMPU) fibers was studied and the cyclic tensile testing was conducted to assess the shape memory effect. Mechanical properties, hard segment crystallization, and dynamic mechanical properties of SMPU ionomer fibers composed of 1,4‐butanediol (BDO), N‐methyldiethanolamine (NMDA), 4,4′‐methylenebis(phenyl isocyanate) (MDI), and poly(butylene adipate)diol (PBA) were investigated using a universal tensile tester, differential scanning calorimetry (DSC), and dynamic mechanical analysis (DMA). The results demonstrate that only 2 wt% NMDA can significantly change the glass transition temperature of the soft segment phase. DSC shows that the ionic group within hard segments can facilitate the crystallization of hard segments in unsteamed SMPU ionomer fibers. But for steamed fiber specimens, this effect is insignificant. Moreover, the ionic groups in hard segments with different hard segment contents (HSC) have different effects. In unsteamed fibers with 64 wt% HSC, 2 wt% NMDA increases the glass transition of soft segments from 63.5 to 70.6°C. However, in fibers with 55 wt% HSC, the glass transition temperature is lowered from 46.7 to 33.5°C. The post‐treatment, high‐pressure steaming is an effective way to remove the internal stress and subsequently improve the dimensional stability of SMPU ionomer fibers. Copyright © 2008 John Wiley & Sons, Ltd.     

1,5-萘二异氰酸酯与1,4-丁二醇基为基质的多嵌段聚氨酯弹性体的合成与性能

利用 1 ,5_萘二异氰酸酯 (NDI)和 1 ,4_丁二醇 (BDO)为均匀硬质分子单体 ,与不同软质分子单体 (聚醚、聚酯、聚硅氧烷 )缩合制备多嵌段聚氨酯弹性体 ,详细研究了硬嵌段相 (NDI)弹性体的结构与性能间的关系 ,发现随着硬嵌段相长度的增加 ,或者氨基甲酸酯中胺基与聚醚、聚酯、聚硅氧烷中软段氧原子间氢键的减弱 ,都导致微相分离程度的增加 ,造成聚合物熔点和熔化热的升高。硬嵌段相熔化的多峰行为是由于形成了NDI/BDO半微晶区 ,在退火时转变为更加有序的结晶微区 ,当温度高于 1 80℃时 ,由于氢键的断裂 ,NDI/BDO硬嵌段发生分解反应 ,该过程源于不很有序的硬嵌段半结晶微区。当温度高于 2 5 0℃时 ,发生快速的分解。在动态力学行为方面 ,NDI基聚醚弹性体比其它硅氧烷基的弹性体展示了更高的硬嵌段区的稳定性 ,同时 ,在使用温度范围内 ,也显示出最高的储能模量值 ,表明刚性对温度的依赖性 ,以及NDI/BDO硬嵌段中活性填料的显著影响     

Correlations between gas permeation and free-volume hole properties of polyurethane membranes

A series of polyurethane films based on hard segments consisting of toluene diisocyanate and 1,4-butanediol and different soft segments consisting of hydroxyl terminated polybutadiene, hydroxyl terminated polybutadiene/styrene and hydroxyl terminated polybutadiene/acrylonitrile were synthesized by solution polymerization separately. Positron annihilation lifetimes were measured at room temperature for all samples studied. We found that both the free volume size and fractional free-volume decreased with the increase of hard segment content. On the other hand, direct relationship between the gas permeability and the free-volume has been established based on the free-volume parameters and gas diffusivity measured. Experimental results revealed that the free-volume plays an important role in determining the gas permeability.     

Thermal analysis of the structure of segmented polyurethane elastomers

Polyurethanes were prepared from 4,4′-methylenebis (phenyl isocyanate) (MDI), 1,4-butanediol (BD), and poly(tetrahydrofurane) polyether polyol (PTHF) by melt polymerization. The –OH functional group ratio of polyol/total diol was kept constant at 0.4, while the ratio of the isocyanate and hydroxyl groups (NCO/OH) changed between 0.940 and 1.150. The thermal analysis of the polymers by DSC and DMTA measurements indicated several transitions. The three glass transition temperatures observed were assigned to the relaxation of the aliphatic –CH₂– groups of the polyol, and to that of the soft and hard segments, respectively. The glass transition temperature of the soft and hard phase changed with the NCO/OH ratio indicating changes in phase structure and composition confirmed also by the maximum in the number of relaxing soft segments. Changes in the relatively small number of end-groups result in considerable modification of mechanical properties. Strength is determined by molecular mass and interactions, while stiffness depends mainly on phase structure. Surprisingly enough, –OH excess yields stiffer polymers, since the interaction of the –OH groups results in a decrease in the amount of the soft phase. A unique correlation was found between tensile modulus and the number of relaxing soft segments.     

Urea hard segment morphology in flexible polyurethane foam

A series of flexible polyurethane slabstock foam samples were prepared with varying water content and studied using transmission electron microscopy (TEM), video-enhanced optical microscopy (VEM), and small-angle X-ray scattering (SAXS). A new TEM sample preparation technique was developed in which the foam is impregnated with water, frozen, and microtomed, and the polyether soft segment is selectively degraded in the electron beam. Structures of two size scales were detected. A texture with grains (“urea aggregates”) 50–200 nm in size was imaged using both VEM and low-magnification TEM for foams with formulations containing more than 2 pphp water. For the first time, images of urea hard segment microdomains in polyurethane foam (approximately 5 nm in size) were obtained using high-magnification TEM. A microdomain spacing of approximately 6–8 nm was estimated from the SAXS scattering profiles. Glycerol was added to one of the formulations in order to modify the urea microphase separation and to give insight into morphology development in molded polyurethane foam systems. No structure was observed in low-magnification TEM images of the glycerol-modified foam, although smaller structures (hard segments) were detected at high magnification and by SAXS. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 573–581, 1998     

Basic structure–property behavior of polyurethane cationomers

Polyurethane (PU) cationomers were synthesized from polytetramethylene adipate glycol (PTAd), isophorone diisocyanate (IPDI), and N-methyl diethanolamine (MDEA) according to a prepolymer mixing process. Basic structure-property behavior of the emulsion (obtained by adding water to the ionomer solution) and emulsion cast film was studied with regard to the molecular weight (M_n) of PTAd, MDEA content, degree of neutralization, and extender functionality. Particle size decreased asymptotically with increasing M_n of PTAd due to the increased chain flexibility, and with the degree of neutralization due to the increased hydrophilicity of the PU. Emulsion viscosity generally showed the opposite tendency with particle size dependence. The major transition temperature, corresponding to the glass transition (T_g) of phase mixed PU or hard segment-rich phase of the PU monotonically increased with MDEA content, degree of neutralization, and with increasing extender functionality. However, with increasing M_n of PTAd, T_g first decreased (M_n = 1000) and then increased (M_n = 1500, 2000), due respectively to the increased hard fraction of phase mixed PU, and soft segment crystallization. Tensile strength increased and elongation at break decreased with MDEA content, degree of neutralization, and extender functionality. © 1994 John Wiley & Sons, Inc.     

Water effects in polyurethane block copolymers

Equilibrium and dynamic sorption isotherm measurements, differential scanning calorimetry (DSC) measurements, and, mainly, dielectric relaxation spectroscopy (DRS) measurements by means of the thermally stimulated depolarization currents (TSDC) method were used to investigate the hydration properties of linear segmented polyurethane copolymers. Three types of samples were investigated with various fractions of hard and soft block segments. They were based on polyethylene adipate (PEA), 4,4′-diphenylmethane diisocyanate (MDI) and 1,4-butanediol (BDO). At 20°C the water content h of the samples at various values of relative humidity rh increases in proportion to the weight fraction of soft block segments phase. At saturation (rh = 100%) the ratio of sorbed water molecules to polar carbonyl polyester groups is 0.13. At saturation at 20°C there is no fraction of freezable water. The glass transition temperature, T_g, measured by DSC and by TSDC, shifts to lower temperature with increasing h by about 8–10 K at saturation at 20°C. A dielectric relaxation mechanism related to interfacial polarization in the phase-separated morphology is also plasticized by water in a way similar to that observed for the main (α) relaxation. © 1996 John Wiley & Sons, Inc.     

Gas permeability of cupric ion containing HTPB based polyurethane membranes

For the purpose of oxygen enrichment from air, the gas permeability and selectivity of an ionic polyurethane membrane was under investigation. Membranes of ionic polyurethane were prepared by step-growth polymerization of hydroxyl terminated polybutadiene (HTPB) and 4,4′-dicyclohexylmethane diisocyanate (H₁₂MDI). The ionic group was introduced by adding N-methyldiethanolamine (MDEA) as the chain extender of which the tertiary amines were complexed with cupric ions. The effect of hard segment content, polymerization method, peroxide introduction, and the amount of cupric ion on gas permeability were investigated. It was found that the binding of hard segment and the flexibility of soft segments had subtle effects on gas permeability. Membranes of the same composition were synthesized through two different procedures, one- and two-stage polymerization. The former contains large hard segment of cluster aggregation and flexible soft segments had a higher gas permeation rate. When a crosslinker, benzoyl peroxide, was added, the crosslinkage within soft segments hindered cluster formation by hard segment aggregation, the permeability increased. Furthermore, CuCl₂ addition enhanced hard segment aggregation, more hard segments formed cluster aggregates and less dispersed in soft segment region, which also increased permeability. However, excess CuCl₂ addition resulted in CuCl₂ piling up in the soft segment region, which restricted the movement of soft segments and therefore reduced the gas permeability.     

Effect of the temperature of polyurethane dissolution on the mechanism of wet-casting membrane formation

An analysis of data from scanning electron microscopy (SEM), gel permeation chromatography (GPC) and differential scanning calorimetry (DSC) for two series of polyurethane membranes is presented. Membranes were prepared by direct immersion of the casting solution of polyurethane, dissolved in dimethyl formamide at different temperatures, into either water or 1-octanol bath at 25 °C. Depending on the temperature of polyurethane dissolution, a gradual variety in the membrane structure was observed by SEM. As the temperature of polymer dissolution was increased, the membrane structure changed from dense to cellular or particulate morphologies. On the basis of the GPC and DSC results, polyurethane molecular weight decreased but the degree of microphase separation caused by clustering of some of the soft and hard segments into separate domains in the membrane increased with increasing the temperature of polymer dissolution. It is thus proposed that the change in membrane structure is due to the variation of molecular weight of polyurethane, which in turn can change polymer chain mobility during membrane formation. In addition, the extent of microphase separation was described and related to the particulate morphology when 1-octanol was used as the nonsolvent.     

Positron studies of the temperature-dependence of free volumes in Polydimethylsiloxane/poly(propylene oxide) urethane/urea membranes

Free-volume parameters in polyurethane/urea membranes have been studied by positron annihilation lifetime and Doppler broadening measurements. The bi-soft segment membranes were obtained by varying the ratio of the structural constituents, polypropylene oxide and polydimethylsiloxane (PU/PDMS), with PDMS content from 25 to 75 wt%. The free-volume holes determined by PALS are correlated with gas permeation features. The phase separation of the various soft and hard segments in the membranes is mirrored in both lifetime and Doppler results.     

Polyurethane (urea)/polyacrylates interpenetrating polymer network (IPN) adhesives for low surface energy materials

On the basis of the polymerization of the acrylate phase catalyzed by the oxidation of trialkylborane at room temperature, a series of polyurethane (urea)/polyacrylates adhesives with interpenetrating polymer network structure (IPNS) was synthesized. The crosslinking polyurethane (urea) phase was synthesized by the reaction between polymer diamine or triol and isocyanate. The resulting IPN adhesives as a function of the polyurethane (urea) or 2‐hydroxylethyl acrylate terminated polyurethane (HEA‐PU) (crosslinking agent of acrylate phase) content were explored. The adhesive morphology took on the IPNS that manifested as a finely dispersed polyurethane (urea) phase in the acrylate phase. Excellent adhesion to low surface energy materials was achieved within a wide range of polyurethane (urea) contents. The IPN adhesives also displayed better flexibility than polyacrylate adhesives with HEA‐PU as a crosslinking agent. Copyright © 2011 John Wiley & Sons, Ltd.