Matrimid5218/PSf双层非对称中空纤维膜的制备及其气体分离性能研究

以商业化聚酰亚胺Matrimid5218作为功能层材料,聚砜作为支撑层材料,采用共挤出法制备双层非对称中空纤维气体分离膜.所制备的双层非对称中空纤维膜具有致密无缺陷的超薄皮层,致密皮层厚度约为0.21μm.在25℃,0.5 MPa下,CO2/CH4的选择性系数达51.39,CO2的渗透系数为46.29 GPU,O2/N2的选择性系数达到7.13,O2的渗透速率为6.38 GPU.考察了温度和压力对膜的渗透系数和选择性系数的影响,并考察了物理老化对膜性能的影响.     

致密皮层非对称气体分离膜的制备

以湿相转化法制备出分离性能优良的致密皮层非对称气体分离膜；建立了醋酸纤维素 丙酮 甲醇三组分制膜体系，所制得的致密皮层醋酸纤维素非对称气体分离膜，在室温、０５ＭＰａ进气压力下，该膜对ＣＯ２／ＣＨ４的分离系数３０，ＣＯ２透气速率可达１８×１０－８ｃｍ３（ＳＴＰ）／ｃｍ２·ｓ·Ｐａ；扫描电镜图显示该膜表层致密、超薄（约２００ｎｍ）、支持层疏松，为理想结构的非对称气体分离膜．     

聚酰亚胺6FDA-mPDA及其非对称中空纤维膜的气体渗透性能

用两步法制备了聚酰亚胺2,2＇-双（3,4-二羧酸苯基）六氟丙烷二酐（6FDA）-1,3-苯二胺（mPDA）．测定了聚合物致密膜的密度、自由体积分率和玻璃化转变温度．制备了不同干纺距离下具有超薄致密皮层的聚酰亚胺中空纤维膜．制备的中空纤维膜在25℃,0．5MPa下,O2的渗透速率为19．10GPU,O2／N2分离系数为5．99,CO2的渗透速率为106．34GPU,CO2／CH4的分离系数为82．00．致密皮层的厚度约为96nm．考察了操作温度对膜性能的影响,结果表明,随着温度的升高,膜的渗透速率增大,分离系数减小．物理老化对膜性能的实验结果表明,随着老化时间的增加,膜的渗透速率减小,分离系数增大．膜的致密层厚度影响膜的老化性能．     

添加PVP和涂覆聚合物对PAN基中空纤维炭膜性能的影响

研究了用ＰＡＮ基中空纤维膜为基质制备气体分离用中空纤维炭膜的过程。考察了添加剂ＰＶＰ对炭膜的Ｈ２，Ｎ２气体渗透速率，分离系九和柔韧性的影响。同时，研究了用丙烯腈共聚物对中空纤维炭膜涂覆改性后Ｈ２，Ｎ２气体的渗透速率和分离系数。     

纤维素中空纤维膜气体加湿性能的研究

采用纤维素N甲基吗啉N氧化物(NMMO)水三元纺丝体系,以去离子水为芯液,自来水为凝胶浴,湿法纺制了纤维素中空膜.经自然干燥后该膜的轴向、径向都明显收缩,断面呈现均质致密结构.干膜在水中会明显溶胀,重新润湿后具有气密性.考察了加湿水温、水气压力差等因素对膜的水渗透通量的影响,并初步测试了膜对质子交换膜燃料电池(PEMFC)反应气体H2和O2的加湿性能.实验结果表明该膜透水性能较优,气体加湿效果明显,具有应用于PEMFC反应气体加湿系统的潜力.     

PAN基中空纤维炭膜炭化条件的研究

研究了以ＰＡＮ其中空纤维膜为基质制备中空纤维央膜的过程。考察了ＰＡＮ厚膜的预氧化和炭化条件对中空纤维炭膜Ｈ２，Ｎ２气体渗透性和选择性的影响。结果表明，预氧化温度和时间对Ｈ２，Ｎ２气体的渗透速率有一定影响；     

聚酰亚胺中空纤维膜用于甲醇/甲基叔丁基醚的分离

甲醇／甲基叔丁基醚混合物的膜法分离，大多采用渗透汽化方法，少有采用蒸汽渗透法。用聚酰亚胺中空纤维膜，对以蒸汽渗透和渗透汽化两种方式分离甲醇／甲基叔丁基醚混合物（甲醇质量分数为0．01－0．30）的效果进行了对比。结果显示，在甲醇质量分数低于0．05时，蒸汽渗透较渗透汽化法的分离性能优越。     

PEBAX®2533/PSf中空纤维复合膜制备及阻力性能

采用浸渍涂层法制备了聚醚共聚酰胺(PEBAX®2533)/聚砜(PSf)中空纤维复合膜. 考察了涂层液浓度、 温度和基膜预处理对复合膜结构、 阻力及渗透性能的影响, 并考察了操作压力对膜渗透性能的影响. 实验结果表明, 随着涂层液浓度的增加, 复合膜致密层厚度及阻力增大, 复合膜总阻力及支撑层阻力先增大后减小, CO2渗透速率先减小后增大, 分离系数增大. 随着涂层温度升高, 复合膜致密层厚度及阻力减小, 支撑层阻力增大, 复合膜总阻力先减小后增大, 分离系数和渗透速率先增大后减小. 经过预处理, 复合膜致密层厚度减小、 阻力大幅度减小, CO2渗透速率增大58%, 分离系数略有下降. 复合膜支撑层阻力过大, 尤其是支撑层的致密结构影响复合膜的塑化行为.     

凝固浴温度对纤维素中空纤维膜结构及气体渗透分离性能影响研究

利用新型溶解工艺,在不同的凝固浴温度(0～60℃)下制备了纤维素中空纤维膜,考察了凝固浴温度对纤维素中空纤维膜结晶结构、机械性能和气体渗透分离性能的影响.扫描电镜表征表明凝固浴温度的升高使得纤维素中空纤维膜更加疏松,并且内侧的指状孔变大变多;膜的机械性能随凝固浴温度的升高而变差;XRD谱图显示凝固浴温度对纤维素中空纤维...     

Armos/聚砜共混中空纤维基膜及其纳滤复合膜的制备与性能研究

中空纤维膜因其体积装填密度高、占地面积小、成本相对低等优点备受关注。本文通过将Armos聚合液与聚砜(PSf)共混,经干-湿法纺丝制备了Armos/PSf共混中空纤维超滤膜,研究表明：Armos均匀分散在中空纤维膜中,中空纤维膜断面呈现疏松的多孔结构,随着Armos共混含量的增加,膜的亲水性和纯水通量均提高,但对PEG-20000截留率下降明显。以Armos/PSf共混中空纤维膜为基膜,通过界面聚合制备了中空纤维复合纳滤膜,优化的制备条件为：基膜中Armos的共混含量为4%、水相单体浓度为3%、油相单体浓度为0.15%时,制得的中空纤维复合纳滤膜性能最佳,其通量为8.40L/(m²·h),对MgSO₄的截留率为88%。     

Superior gas separation performance of dual-layer hollow fiber membranes with an ultrathin dense-selective layer

A concept demonstration has been made to simultaneously enhance both O₂ and CO₂ gas permeance and O₂/N₂ and CO₂/CH₄ selectivity via intelligently decoupling the effects of elongational and shear rates on dense-selective layer and optimizing spinning conditions in dual-layer hollow fiber fabrication. The dual-layer polyethersulfone hollow fiber membranes developed in this work exhibit an O₂/N₂ selectivity of 6.96 and an O₂ permeance of 4.79 GPU which corresponds to an ultrathin dense-selective layer of 918 Å at room temperature. These hollow fibers also show an impressive CO₂/CH₄ selectivity of 49.8 in the mixed gas system considering the intrinsic value of only 32 for polyethersulfone dense films. To our best knowledge, this is the first time to achieve such a high CO₂/CH₄ selectivity without incorporating any material modification. The above gas separation performance demonstrates that the optimization of dual-layer spinning conditions with balanced elongational and shear rates is an effective approach to produce superior hollow fiber membranes for oxygen enrichment and natural gas separation.     

Fabrication of Matrimid/polyethersulfone dual-layer hollow fiber membranes for gas separation

We have developed almost defect-free Matrimid/polyethersulfone (PES) dual-layer hollow fibers with an ultra-thin outer layer of about 10 × 10⁻⁶ m (10 μm), studied the effects of spinneret and coagulant temperatures and dope flow rates on membrane morphology and separation performance, and highlighted the process similarities and differences between single-layer and dual-layer hollow fiber fabrications. The compositions of the outer and inner layer dopes were 26.2/58.8/15.0 (in wt.%) Matrimid/NMP/methanol and 36/51.2/12.8 (in wt.%) PES/NMP/ethanol, respectively. It is found that 25 °C for both spinneret and coagulant is a better condition, and the fibers thus spun exhibit an O₂/N₂ selectivity of 6.26 which is within the 87% of the intrinsic value and a calculated apparent dense-layer thickness of about 2886 × 10⁻¹⁰ m (2886 Å). These dual-layer membranes also have impressive CO₂/CH₄ selectivity of around 40 in mixed gas tests. The scanning electron microscopy (SEM) studies show that low coagulant temperatures produce dual-layer hollow fibers with an overall thicker thickness and tighter interfacial structure which may result in a higher substructure resistance and decrease the permeance and selectivity simultaneously. The elemental analysis of the interface skins confirms that a faster inter-layer diffusion occurs when the fibers are spun at higher spinneret temperatures. Experimental results also reveal that the separation performance of dual-layer hollow fiber membranes is extremely sensitive to the outer layer dope flow rate, and the inner layer dope flow rate also has some influence. SEM pictures indicate that the macrovoid formation in dual-layer asymmetric hollow fiber membranes is quite similar to that in single-layer ones. It appears that macrovoids observed in this study likely start from local stress imbalance and weak points.     

聚合物支撑的金属有机骨架膜的制备及其气体分离性能

由于MOF(金属有机骨架)膜与基底之间的作用力较薄弱,所以制备具有高的H_2渗透性和H_2/CO_2选择性的致密连续的大面积金属有机骨架膜仍具有巨大挑战。本文选取多孔Al_2O_3作为基底,在表面涂覆一层PIM-1(一种固有微孔聚合物),并对其进行羧基化处理,使得表面具有大量的羧基基团,随后利用羧基与金属之间的相互作用,原位生长得到了两种致密连续的聚合物支撑的MOF膜(PIM-1-COOH/ZIF-8和PIM-1-COOH/HKUST-1)。通过XRD的表征可以看出MOF膜是纯相的并且具有较高的结晶性;SEM的测试结果表明MOF膜是致密连续的并且MOF膜与基底之间紧密结合。气体分离测试结果表明,这两种MOF膜对H_2具有较高的渗透性以及H_2/CO_2选择性。在常温常压下,对于PIM-1-COOH/ZIF-8和PIM-1-COOH/HKUST-1膜,H_2/CO_2双组分气体的分离系数分别为7.32、9.69,并且它们H_2的渗透通量分别高于3.16×10~(-6)、1.14×10~(-6) mol·m~(-2)·s~(-1)·Pa~(-1)。在单组份测试中,这两种MOF膜的H_2/CO_2的理想分离系数分别为7.70、12.04;H_2的渗透通量分别高达3.73×10~(-6)、3.86×10~(-6) mol·m~(-2)·s~(-1)·Pa~(-1),这就表明这两种MOF膜有望在H_2的纯化和分离方面广泛应用。     

一种新型的共价有机骨架膜的制备与气体分离性能

选用2,5-二甲氧基对苯二甲醛和四胺基四苯甲烷利用溶剂热的方法在反应釜中制备得到一种新型的含有醚氧基团的3D共价有机骨架(DMTA-COF).通过理论模拟,粉末X射线衍射(PXRD)、傅里叶变换红外光谱(FT-IR)、热重分析(TGA)以及N2吸附-脱附曲线等表征证实了其结构、热稳定性以及多孔性.随后在聚苯胺(PANI)修饰的多孔氧化铝基底表面原位生长了一层致密连续的DMTA-COF膜.通过XRD和扫描电子显微镜(SEM)的表征证实了DMTA-COF膜具有较高的结晶性以及良好的共生性.由于极性的醚氧基团与电四极矩分子CO2之间较强的相互作用进一步提高了希弗碱类型的DMTA-COF对CO2的亲和力,从而增强了DMTA-COF膜的吸附扩散效应.在常温常压下,DMTA-COF膜的H2/CO2双组分分离系数为8.3,所对应的H2渗透通量高达6.3×10-7 mol·m-2·s-1·Pa-1.     

中空纤维复合膜

中空纤维复合膜是分离膜的一种,它是由两种(或两种以上)不同的材料采用一定的制备工艺复合而成的,其优点是将中空纤维的结构特点(如自支撑等)和复合膜的分离优势(如高选择性高通量等)有机结合.本文首先介绍了中空纤维复合膜的基膜及复合层所用到的材料(或添加材料),并按照中空纤维复合膜的结构特点对其进行了简单的分类,并重点论述了中空纤维复合膜的制备设备及工艺.最后论述了中空纤维复合膜在渗透汽化、气体分离和纳滤等领域的研究进展和应用情况,指出中空纤维复合膜需要继续深入的研究内容.     

微透析中空纤维膜接口的制作及其在二维毛细管电泳联用中的应用

提出了一种微透析中空纤维膜的制备方法,并用该微透析中空纤维膜作为接口构建了一套新型的二维毛细管电泳分离技术平台。中空纤维膜接口具有制作过程简易、传质效率高、柱间切换方便、分析速度快等优点,它是目前二维及多维电泳联用中一种较为新型、方便、理想的接口。以血红蛋白样品为例,通过实验验证了该接口在二维毛细管电泳联用系统中的可行性和分离效能。实验结果表明:整个血红蛋白样品二维分离分析的时间在1 h内完成,二维分离系统的分辨率和总峰容量都比各自一维的高。     

Fabrication of high performance Matrimid/polysulfone dual-layer hollow fiber membranes for O2/N2 separation

Matrimid/polysulfone (PSf) dual-layer hollow fiber membranes were fabricated by using co-extrusion and dry-jet wet-spinning phase-inversion techniques. The effects of the spinning dope composition, spinneret dimension, spinneret temperature and the air gap distance on the hollow fiber membranes separation performance were studied. Aging phenomenon was also studied. After coated by 3 wt% silicon solution, the hollow fiber membranes have an O₂/N₂ selectivity of 7.55 at 25 °C, 506.625 kPa which exceeds the intrinsic value of Matrimid. The membranes have an O₂ permeance of 9.36 GPU with an apparent dense-layer thickness of 1421 Å calculated from the O₂ permeability. SEM images show the high porosity underneath the dense skin. It indicates that non-solvent addition is not necessary in the inner spinning dope to induce the macroviod formation. The binodals of the Matrimid/solvent/H₂O and PSf/solvent/H₂O indicate that the composition of the spinning dope plays an important role in the structure and the gas separation performance of the dual-layer hollow fiber membranes. The delayed demixing of the inner spinning dope may fabricate low resistance support layers in the dual-layer hollow fiber membranes.     

Correlation between Performances of Hollow Fibers and Flat Membranes for Gas Separation

This work presents an attempt at correlating the available permeability/selectivity literature data for hollow fibers and flat membranes. Therefore, this paper gathers the information pertaining to membrane materials for which membrane properties of flat membranes and hollow fibers have both been reported. An overview of the relations between selectivity and permeance of hollow fiber membranes for various gas pairs (O₂/N₂, CO₂/CH₄, CO₂/N₂, H₂/N₂, H₂/CO₂, H₂/CH₄ and He/N₂) is presented first. The upper bound lines are the ones proposed by Robeson, which were calculated by assuming a one-micron-thick skin layer as proposed by Robeson in 2008. From the results obtained, a relation between the selectivity ratio in both kinds of membranes (α_H/α_f) and skin layer thickness (l) calculated from flat membranes and hollow fibers gas permeation data for these pairs of gases is also presented. The skin layer thicknesses measured using seven different experimental techniques for six commercial membranes are compared. The influences of spinning parameters on the morphology and performance of hollow fiber membrane gas separation are discussed. Finally, an analysis is made of the reasons why the dense skin layer thicknesses of a hollow fiber calculated using permeance and permeability data vary for different gases and also differ from direct experimental measurements.