Investigating the kinetics of liquid-free,OSDA-free ZSM-5 zeolite synthesis from iron ore tailings

In this study, ZSM-5, which is a Mobil-type five-type zeolite with well-defined crystal morphology, is successfully synthesized via a seed-assisted, liquid-free method that uses iron ore tailings as a silica source. The ZSM-5 crystallization kinetics at 423, 433, and 443 K and different synthesis times are investigated to identify the nucleation and crystallization mechanisms of the synthesized ZSM-5 zeolites, and results suggest that the crystallization kinetics follow a Kolmogorov-Johnson-Mehl-Avrami-type behavior. The activation energies for the induction and transition periods are 112.38 and 58.35 kJ mol⁻¹, respectively. Furthermore, the Avrami exponent indicates three-dimensional crystal growth from both sporadic and instantaneous nucleation mechanisms. A comparison of our results with previous reports of the ZSM-5 crystallization mechanism demonstrates that the seed crystals play a significant role in nucleation and crystal growth. Finally, seed surface crystallization and new nuclei crystallization dual mechanism has been proposed to describe the crystallization process of ZSM-5.     

低硅铝比ZSM-5分子筛的合成及其正庚烷裂化反应性能

以氨水为矿化剂,通过添加NH₄⁺离子水热合成了具有较低骨架硅铝比的ZSM-5分子筛。通过X射线衍射(XRD)、扫描电镜(SEM)、固体核磁共振(MAS-NMR)等表征手段,研究了硅源、铝源、矿化剂、阳离子等对ZSM-5分子筛的结晶度、形貌尺寸和骨架硅铝比等的影响,研究了ZSM-5分子筛的骨架硅铝比对正庚烷催化裂化反应的影响。研究表明,投料硅铝比越低,铝原子越难进入到分子筛骨架中;当氨水为矿化剂、正硅酸四乙酯为硅源时可以合成骨架硅铝比较低的氢型ZSM-5分子筛,添加NH₄⁺离子可以增强骨架铝的嵌入,进一步降低分子筛的骨架硅铝比(24.2)。正庚烷裂化反应结果表明,降低分子筛的骨架硅铝比可以提高正庚烷裂化反应的活性,但会降低低碳烯烃的选择性。     

几种分子筛的转晶和混晶的控制及单一晶体的优化合成

 以六亚甲基亚胺作模板剂，在配料比一定的情况下，详细考察了反应温度和反应时间对MCM－22，ZSM－5，ZSM－35和丝光沸石分子筛成晶的影响．结果表明，MCM－22的最佳合成温度在低温区，ZSM－35易在提高反应温度或延长反应时间时形成，而作为中间相的ZSM－5和丝光沸石则在反应温度与反应时间合理匹配时才能以单一相生成．同时，探讨了晶种的加入对产物晶相的影响．在特定的温度和时间区间，能够合成出比例可控的ZSM－35＋MCM－22混晶，ZSM－5＋ZSM－35混晶和ZSM－35＋丝光沸石混晶，并从分子筛孔道和结构单元的特点出发，就转晶发生对温度和时间的依赖性作了解释．     

Effect of aging temperature of alkaline aluminosilicate and silicate gels on the kinetics of crystallization of zeolite ZSM-5 and silicalite-1

The temperature dependences of nucleation of zeolite ZSM-5 and silicalite-I pass through extrema in the range from 110 °C to 120 °C. Despite having the same crystalline structures, zeolite ZSM-5 has a maximum and silicalite-1 has a minimum of nucleation in the temperature range mentioned. A method for preparation of single crystals of silicalite-1 up to 150 m in size has been developed. The comparison of the curves of the temperature dependences of nucleation for zeolites Na-X, Na-A, and ZSM-5 shows that the positions of the maxima on these curves are determined by the type of the crystal structure of zeolite.Translated fromIzvestiya Akademii Nauk. Seriya Khimicheskaya, No. 5, pp. 1091–1095, May, 1996.     

Synthesis of high-silica EU-1 zeolite in the presence of hexamethonium ions: a seeded approach for inhibiting ZSM-48

A seeded approach was developed to synthesize high-silica EU-1 zeolite via inhibiting the co-crystallization of ZSM-48 in the presence of hexamethonium (HM) ions. A systematic study was carried out to determine factors such as seed content and SiO(2)/Al(2)O(3) ratio, which influenced the crystallization of high-silica EU-1 and transformation of EU-1 into ZSM-48. Using EU-1 seeds, not only well-crystallized pure EU-1 zeolites with SiO(2)/Al(2)O(3) ratios more than 500 were synthesized, but also the co-crystalline of ZSM-48/EU-1 or pure ZSM-48 was obtained in control from silica-rich mixture gels. Furthermore, the kinetic features of the seeded synthesis of EU-1 zeolites with SiO(2)/Al(2)O(3) ratios of 55, 190, and 500 were examined. It was found that seeds played crucial roles in the decrease of apparent activation energy of EU-1 nucleation and inhibiting the transformation of EU-1 into ZSM-48. The HM and Al species performed synergistic roles to inhibit the formation ZSM-48 during high-silica EU-1 nucleation and crystal growth.     

The appearance of adsorption ability of modified zeolites for sodium dodecylsulfate from its aqueous solution

Hydrophobic faujasite-type zeolites were prepared by the treatment of hydrophilic Na-Y_4.6 with silicon tetrachloride (SiCl₄) by way of dealumination-silicon exchange reaction. Hydrophilic-hydrophobic characters of these zeolite surfaces were evaluated by measurements of immersional heats into water orn-hexane. Adsorption rates of sodium dodecylsulfate (SDoS) on these zeolites from its aqueous solution and their adsorption characteristics were investigated, and compared with those on ZSM-5 with various Si/Al ratios.The adsorption ability of SDoS into zeolite micropores developed on the zeolite only when it was modified to some extent. The adsorption rates of SDoS were very slow and proved to be affected by molecular diffusion in zeolite pores. They depended on hydrophilic-hydrophobic character of zeolites as well as on pore structures. Adsorption isotherms of SDoS were of Langmuir type, which indicates that the adsorption occurred typically into zeolite pores. Adsorbed amount of SDoS depended on the balance of hydrophilic-hydrophobic character and number of cation site of zeolite surfaces, and had a maximum in case of ZSM-5 zeolites.     

晶种导向下干胶法合成ZSM-5分子筛

以廉价水玻璃为硅源,在晶种替代有机模板剂的条件下采用干胶法合成了ZSM-5分子筛。利用XRD、SEM、TEM、FTIR、N₂吸附-脱附和NH₃-TPD等分析方法对合成样品进行了表征和测试,考察了合成条件对ZSM-5分子筛晶化过程的影响。结果表明,在硅铝比（n/n）为30~70,钠硅比（n/n）为0.12~0.20时都可以得到结晶度良好的ZSM-5分子筛。研究发现,干胶法合成ZSM-5,在不引入外加水的情况下也可以得到ZSM-5样品,外加水的引入能够有效地提高晶化速率;与水热法合成ZSM-5分子筛相比,干胶法可以显著地缩短晶化时间,同时,合成样品的晶体尺寸也有所减小。     

晶种导向下干胶法合成ZSM-5分子筛

以廉价水玻璃为硅源,在晶种替代有机模板剂的条件下采用干胶法合成了ZSM-5分子筛。利用XRD、SEM、TEM、FTIR、N_2吸附-脱附和NH_3-TPD等分析方法对合成样品进行了表征和测试,考察了合成条件对ZSM-5分子筛晶化过程的影响。结果表明,在硅铝比(n/n)为30~70,钠硅比(n/n)为0.12~0.20时都可以得到结晶度良好的ZSM-5分子筛。研究发现,干胶法合成ZSM-5,在不引入外加水的情况下也可以得到ZSM-5样品,外加水的引入能够有效地提高晶化速率;与水热法合成ZSM-5分子筛相比,干胶法可以显著地缩短晶化时间,同时,合成样品的晶体尺寸也有所减小。     

Titanosilicate zeolite precursors for highly efficient oxidation reactions

Titanosilicate zeolites are catalysts of interest in the field of fine chemicals. However, the generation and accessibility of active sites in titanosilicate materials for catalyzing reactions with large molecules is still a challenge. Herein, we prepared titanosilicate zeolite precursors with open zeolitic structures, tunable pore sizes, and controllable Si/Ti ratios through a hydrothermal crystallization strategy by using quaternary ammonium templates. A series of quaternary ammonium ions are discovered as effective organic templates. The prepared amorphous titanosilicate zeolites with some zeolite framework structural order have extra-large micropores and abundant octahedrally coordinated isolated Ti species, which lead to a superior catalytic performance in the oxidative desulfurization of dibenzothiophene (DBT) and epoxidation of cyclohexene. It is anticipated that the amorphous prezeolitic titanosilicates will benefit the catalytic conversion of bulky molecules in a wide range of reaction processes.

Titanosilicate zeolite precursors, with open structures of zeolite units and high amounts of catalytically active Ti species, show superior catalytic performance in the oxidative reactions.     

Use of Alkylarsonium Directing Agents for the Synthesis and Study of Zeolites

Expanding the previously known family of -onium (ammonium, phosphonium, and sulfonium) organic structure-directing agents (OSDAs) for the synthesis of zeolite MFI, a new member, the arsonium cation, is used for the first time. The new group of tetraalkylarsonium cations has allowed the synthesis of the zeolite ZSM-5 with several different chemical compositions, opening a route for the synthesis of zeolites with a new series of OSDA. Moreover, the use of As replacing N in the OSDA allows the introduction of probe atoms that facilitate the study of these molecules by powder X-ray diffraction (PXRD), solid-state nuclear magnetic resonance (MAS NMR), and X-ray absorption spectroscopy (XAS). Finally, the influence of trivalent elements such as B, Al, or Ga isomorphically replacing Si atoms in the framework structure and its interaction with the As species has been studied. The suitability of the tetraalkylarsonium cation for carrying out the crystallization of zeolites is demonstrated along with the benefit of the presence of As atoms in the occluded OSDA, which allows its advanced characterization as well as the study of its evolution during OSDA removal by thermal treatments.     

Dimerization and oligomerization of styrene in the presence of pentasils

Styrene is converted to dimers under the action of zeolite ZSM-12 both in the presence and absence of the solvent (chlorobenzene). This transformation is characterized by a high conversion of the monomer (up to 100 wt.%) and selective formation of linear isomers (704-75%). In the presence of zeolites ZVN and VKZ in chlorobenzene, styrene forms a mixture of oligomers (n = 24-7), among which the dimers prevailed, while without the solvent oligomers with an average molecular weight of-1510 are formed.     

Enthalpy–entropy compensation for n-hexane adsorption on HZSM-5 containing transition metal ions

In this work, the values of entropy changes related to n-hexane adsorption onto ion-exchanged ZSM-5 zeolites were calculated from differential heats, obtained from microcalorimetric experiments. The existence of enthalpy–entropy compensation effect, evidenced by the linearity of −ΔH vs. −ΔS plots and characteristic for all investigated ZSM-5 zeolites, was found. In the case of ZSM-5 structure, modifying the zeolite structure by ion-exchange gives rise to changes in the heats of adsorption and adsorption entropy in the same manner. The factors that can influence the appearance of entropy–enthalpy compensation were discussed. It was found that compensation effect is governed by ion-induced dipole interaction between highly polarising cationic centres in zeolite and nonopolar n-hexane molecules, and hence, depends on the size, charge and electron configuration of the cation. It was found also that the compensation temperature is in correlation with the number of zeolites’ strong acid centres. Contrary to the adsorption of n-hexane on ZSM-5 zeolites, compensation effect was not found for the adsorption of the same gas on faujasite-type zeolites.     

MFI/MFI核壳分子筛合成的影响因素及结晶动力学

以低硅铝比ZSM-5 为核, 采用二次生长法水热合成了MFI/MFI核壳分子筛. 发现对核相分子筛进行预处理是合成的关键步骤. 通过控制壳相合成过程(如合成温度、合成时间和核相分子筛加入量)可有效控制核壳分子筛的壳层生长. 以异丙苯(IPB)及1,3,5-三异丙苯(1,3,5-TIPB)裂解为探针反应, 发现与核相分子筛相比, 核壳分子筛的IPB裂解反应活性相当. 而1,3,5-TIPB裂解活性下降68%, 与外表面Al含量下降程度相近, 表明MFI/MFI核壳分子筛较好地保留了分子筛的核相反应活性. 结晶动力学计算结果表明, MFI/MFI核壳分子筛的成核活化能为51.5 kJ·mol-1, 生长活化能为26.5 kJ·mol-1.     

晶种法高效合成低硅铝比LSX型分子筛

分别以工业级的偏铝酸钠和水玻璃为铝源和硅源,氢氧化钠为主要碱源,氢氧化钾为辅助碱源,采用LSX晶种法制备了LSX型分子筛。通过X射线衍射(XRD)、扫描电子显微镜(SEM)、X射线荧光(XRF)、傅里叶变换红外光谱(FTIR)和N2吸附-脱附等表征方式考察了有无晶种、钾钠物质的量之比、晶化条件对合成LSX型分子筛的影响。结果表明,加入LSX晶种不仅能显著缩短晶化时间,提高分子筛的结晶度,还可有效抑制方钠石和A型杂晶的伴生;钾钠比过高或过低均会造成A型或方钠石型杂晶的伴生;直接进行高温晶化会导致亚稳态的LSX型分子筛向热力学稳定相转变;延长老化时间或高温晶化处理降低了产物中的硅铝比;样品的比表面积和N2吸附量随老化时间的延长和高温晶化处理而逐渐下降。     

含铁微孔EU-1/ZSM-5复合分子筛的合成和表征

采用预置晶种法合成了含铁的微孔EU-1/ZSM-5复合分子筛,并采用X射线粉末衍射(XRD)、扫描电子显微镜(SEM)、热重-微分热重(TG-DTG)、N₂吸附-脱附、紫外-可见吸收光谱(UV-vis DRS)、X射线吸收精细结构(XAFS)等手段进行了表征。结果表明,复合分子筛具有EU-1和ZSM-5的特征衍射峰,是两种晶相相互作用的分子分散晶相材料,微孔孔径较Fe-EU-1分子筛有所增大。随原始溶胶中铁的质量分数增加,复合分子筛具有的23.09°和23.94°处的特征衍射峰逐渐向低角度方向偏移;紫外-可见漫反射谱图中在220~245 nm出现了宽的吸收谱带;XAFS表征表明,1s→3d电子跃迁的弱吸收峰逐渐增强,同时在吸收边顶部出现的1s→4p吸收峰逐渐由宽变窄。合成工艺的最佳条件为,原始溶胶中铁的质量分数为0.075%~0.15%,晶种添加比例为15.0%~21.0%,晶种SiO₂/Al₂O₃物质的量比为50~60。     

Tailoring Hierarchical Zeolites with Designed Cationic Surfactants and Their High Catalytic Performance

Three hierarchical porous zeolites (H‐*BEA, H‐MTW, and H‐*MRE) were successfully synthesized with the assistance of designed cationic surfactants under hydrothermal synthesis conditions. The as‐synthesized zeolite samples can be easily regulated by changing the number of long hydrophobic n ‐alkyl chains. Also, we investigated the relationship between the length of the surfactant and the formation of the microporous structure of the zeolite. Furthermore, the alkylation of benzene with propene was performed as a probe reaction to evaluate the catalytic performance of the synthesized hierarchical zeolites. The resulting materials were characterized by using a complementary combination of techniques, that is, X‐ray powder diffraction, N₂ adsorption–desorption isotherms, scanning electron microscopy, transmission electron microscopy, Fourier transform IR spectroscopy, ²⁸Si and ²⁷Al MAS NMR spectroscopies, thermogravimetric analysis, and computer simulation. These analysis results indicated that quaternary ammonium surfactants acted as organic structure‐directing agents (OSDAs) in the formation of these hierarchical zeolite samples, whether the surfactant had long hydrophobic tail groups or not. The simulation results indicated that the organic molecules with no long hydrophobic chain could lead to the synthesis of zeolite through charge control, and the hydrophobic molecules with long hydrophobic chains could form zeolites through orbital control. These hierarchical zeolites showed improved catalytic activity towards the industrially relevant alkylation of benzene with propene compared with conventional zeolites with the same frameworks. More importantly, the success of using quaternary ammonium surfactants with no hydrophobic n ‐alkyl tail group in the synthesis of hierarchically structured mesoporous zeolites provides a new pathway for the synthesis of hierarchical porous materials by a soft‐templating method.     

非碱性介质中全硅分子筛的合成与表征

在非碱性介质中,F-离子存在下,采用水热方法研究了全硅分子筛的合成。以三丙胺、胆碱、三亚乙基二胺和哌嗪为模板剂,合成出具有MFI结构(ZSM-5型)的全硅分子筛。全硅Theta-1和ZSM-39的模板剂分别为1,6-已二胺和四甲基溴化铵。~(29)Si MAS NMR研究结果表明,该体系得到的全硅分子筛具有结晶度高和缺陷少的特点。     

Preparation and characterization of alumina supported silicalite membranes by sol–gel hydrothermal method

Two types of unsupported zeolites (silicalite-1 and silicalite-2) and porous alumina discs supports were prepared by the hydrothermal sol–gel synthesis method. The influence of the raw materials used as SiO₂ source, the temperature of the thermal treatment and the presence of the ceramic support on the crystallization of zeolites were studied. The reaction products were characterized by X-ray diffraction (XRD), IR spectroscopy (IR) and scanning electron microscopy (SEM) studies. The SiO₂ source had a significant effect on the final zeolite obtained: the use of colloidal silica sol (ZCS) as SiO₂ source in the synthesis led to ZSM-11 (silicalite-2) crystals, while the sodium silicate solution (ZSS) produced the ZSM-5 (silicalite-1) type. The presence of the alumina support influences the crystallization process of ZSM-5, as it improves nucleation and the ordering of the crystals.     

高岭土原位无溶剂法合成小粒径ZSM-5分子筛

结合原位水热法和无溶剂法的优点,在不添加有机模板剂和溶剂的基础上,以高岭土为原料通过晶种诱导绿色高效地合成出ZSM-5分子筛。运用X射线衍射、N2吸附-脱附、扫描电镜、透射电镜和NH3程序升温脱附(TPD-NH3)等技术对ZSM-5分子筛进行表征。表征结果与原位水热法合成的ZSM-5分子筛相比,原位无溶剂法合成ZSM-5分子筛的结晶度较高、晶体粒径较小、酸强度略高、孔结构相似。     

在无有机导向剂条件下采用乙醇为助剂合成高硅沸石

高硅沸石具有优异的热稳定性、水热稳定性、大的微孔体积、高表面积和均匀的微孔孔道,因而广泛应用于催化领域.然而,高硅沸石的合成往往需要使用有机结构导向剂,不但增加了沸石合成成本,而且还产生了大量的三废排放.为了解决这个问题,我们发展了在无有机导向剂存在条件下采用沸石晶种诱导合成沸石的方法,但是该方法合成的沸石产物骨架富铝...