Single machine scheduling with sequence-dependent family setups to minimize maximum lateness

Motivated by a real-life scheduling problem in a steel wire factory in China,this paper considers the single machine scheduling problem with sequence-dependent family setup times to minimize maximum lateness. In view of the NP-hard nature of the problem, structural (dominance and neighbourhood)properties of the problem are described and used in the tabu search algorithms to find optimal or near-optimal schedules. These proposed structural properties quickly exclude unpromising and/or non-improving neighbours from further search.Empirical results on the randomly generated and real-life problem instances from a factory in China show that the proposed heuristic algorithms utilizing the structural properties can obtain optimal or near optimal solutions with a reasonable computational effort.     

The multi-item capacitated lot-sizing problem with setup times and shortage costs

We address a multi-item capacitated lot-sizing problem with setup times and shortage costs that arises in real-world production planning problems. Demand cannot be backlogged, but can be totally or partially lost. The problem is NP-hard. A mixed integer mathematical formulation is presented. Our approach in this paper is to propose some classes of valid inequalities based on a generalization of Miller et al. [A.J. Miller, G.L. Nemhauser, M.W.P. Savelsbergh, On the polyhedral structure of a multi-item production planning model with setup times, Mathematical Programming 94 (2003) 375–405] and Marchand and Wolsey [H. Marchand, L.A. Wolsey, The 0–1 knapsack problem with a single continuous variable, Mathematical Programming 85 (1999) 15–33] results. We also describe fast combinatorial separation algorithms for these new inequalities. We use them in a branch-and-cut framework to solve the problem. Some experimental results showing the effectiveness of the approach are reported.     

A note on the complexity of flow shop scheduling with transportation constraints

This note investigates two-machine flow shop scheduling with transportation constraints to minimize makespan. Recently, Soukhal et al. [A. Soukhal, A. Oulamara, P. Martineau, Complexity of flow shop scheduling problems with transportation constraints, European Journal of Operational Research 161 (2005) 32–41] proved that this problem is strongly NP-hard when the capacity of the truck is limited to two or three parts. The considered problem with blocking constraints is also proved to be strongly NP-hard by Soukhal et al. Unfortunately, their proofs contain mistakes. We point out their proofs’ invalidity and then show that, when the capacity of the truck is limited to two parts, the problem is binary NP-hard, and when the capacity of the truck is limited to three parts the problem is strongly NP-hard even if the jobs have a common processing time on machine one and all jobs have the same transportation time. We show also that the last result can be generalized to any fixed c (c ? 3) parts.     

Scheduling batches in flowshop with limited buffers in the shampoo industry

In this paper we address the problem of planning a temporary storage area in a real production system. This temporary storage area is composed of parallel temporary storage units with distinct capacities. The storage operation of a job, also called a batch, has to answer time restrictions such as release dates, due dates, restricted family dependent setup times and time lags, and also a space constraint which is the capacity of the temporary storage unit. The goal is to schedule the batches on the storage units in order to minimize the total setup times and the maximum lateness. First, we model the problem on a single storage unit as a two-machine flowshop problem with a limited buffer capacity and we show that it is NP-hard. We also show that the particular case in which no lateness is allowed is solvable in polynomial time under special conditions on the buffer capacity, both for single or parallel temporary storage units. Next we provide three heuristics: a greedy algorithm, a hybrid heuristic based on Ant Colony Optimization and Simulated Annealing and finally a dedicated heuristic. The latter strongly exploits the structural properties shown in this paper. We provide experimental results which highlight the efficiency of the dedicated heuristic in comparison with the two other heuristics.     

Two-machine flowshop scheduling problems involving a batching machine with transportation or deterioration consideration

This paper considers two scheduling problems for a two-machine flowshop where a single machine is followed by a batching machine. The first problem is that there is a transporter to carry the jobs between machines. The second problem is that there are deteriorating jobs to be processed on the single machine. For the first problem with minimizing the makespan, we formulate it as a mixed integer programming model and then prove that it is strongly NP-hard. A heuristic algorithm is proposed for solving this problem and its worst case performance is analyzed. The computational experiments are carried out and the numerical results show that the heuristic algorithm is effective. For the second problem, we derive the optimal algorithms with polynomial time for minimizing the makespan, the total completion time and the maximum lateness, respectively.     

A hybrid two-stage transportation and batch scheduling problem

We study the coordinated scheduling problem of hybrid batch production on a single batching machine and two-stage transportation connecting the production, where there is a crane available in the first-stage transportation that transports jobs from the warehouse to the machine and there is a vehicle available in the second-stage transportation to deliver jobs from the machine to the customer. As the job to be carried out is big and heavy in the steel industry, it is reasonable assumed that both the crane and the vehicle have unit capacity. The batching machine processes a batch of jobs simultaneously. Each batch occur a setup cost. The objective is to minimize the sum of the makespan and the total setup cost. We prove that this problem is strongly NP-hard. A polynomial time algorithm is proposed for a case where the job transportation times are identical on the crane or the vehicle. An efficient heuristic algorithm for the general problem is constructed and its tight worst-case bound is analyzed. In order to further verify the performance of the proposed heuristics, we develop a lower bound on the optimal objective function. Computational experiments show that the heuristic algorithm performs well on randomly generated problem instances.     

The strong NP-hardness of the maximum lateness minimization scheduling problem with the processing-time based aging effect

In this paper, we analyse the single machine maximum lateness minimization scheduling problem with the processing time based aging effect, where the processing time of each job is described by a non-decreasing function dependent on the sum of the normal processing times of preceded jobs. The computational complexity of this problem was not determined. However, we show it is strongly NP-hard by proving the strong NP-hardness of the single machine maximum completion time minimization problem with this aging model and job deadlines. Furthermore, we determine the boundary between polynomially solvable and NP-hard cases.     

Single Machine Scheduling with Learning Effect Considerations

In this paper we study a single machine scheduling problem in which the job processing times will decrease as a result of learning. A volume-dependent piecewise linear processing time function is used to model the learning effects. The objective is to minimize the maximum lateness. We first show that the problem is NP-hard in the strong sense and then identify two special cases which are polynomially solvable. We also propose two heuristics and analyse their worst-case performance.     

Scheduling jobs with release dates on parallel batch processing machines

In this paper we consider the problem of scheduling jobs with release dates on parallel unbounded batch processing machines to minimize the maximum lateness. We show that the case where the jobs have deadlines is strongly NP-hard. We develop a polynomial-time approximation scheme for the problem to minimize the maximum delivery completion time, which is equivalent to minimizing the maximum lateness from the optimization viewpoint.     

Complexity of single machine scheduling subject to nonnegative inventory constraints

This paper focuses on single machine scheduling subject to inventory constraints. Jobs either add items to an inventory or remove items from that inventory. Jobs that have to remove items cannot be processed if the required number of items is not available. We consider scheduling problems on a single machine with the minimization of the total weighted completion time, the maximum lateness, and the number of tardy jobs, respectively, as objective and determine their computational complexity. Since the general versions of our problems turn out to be strongly NP-hard, we consider special cases by assuming that different jobs have certain parameter values in common. We determine the computational complexity for all special cases when the objective is either to minimize total completion time or to minimize maximum lateness and for several special cases when the objective is either to minimize total weighted completion time or to minimize the number of tardy jobs.     

An empirical analysis of the optimality rate of flow shop heuristics

If a certain optimization problem is NP-hard or even harder, one could expect that the chances of solving it optimally should rather decrease with an increase of the problem size. We reveal, however, that the opposite occurs for a strongly NP-hard problem, which requires sequencing n jobs through an m machine flow shop so as to minimize the makespan. In particular, we empirically examine optimality rates (the probability of being optimal) of the famous NEH heuristic of Nawaz et al. [Nawaz, M., Enscore, Jr., E., Ham, I., 1983. A heuristic algorithm for the m-machine, n-job flow-shop sequencing problem. Omega, The International Journal of Management Science 11, 91–95] and two improved versions of NEH. By using millions of simulation trials and a new effective lower bound on the shortest makespan, we observe relatively high optimality rates of the three heuristics for small values of m. Rather surprisingly, for larger values of n, the heuristics become more frequently optimal as n increases. Neither theoretical nor empirical studies of optimality rates of flow shop heuristics have been conducted so far, and – to the best of our knowledge – no similar studies are known in the field of operations research.     

加工时间和尺寸成正比单机排序和工件运输的最小化最大完工时间问题

在单机排序和工件运输的最小化最大完工时间问题中,工件首先在一台机器上加工,然后被一辆有容量限制的汽车运送到一个顾客．当工件的加工时间和尺寸无关时, Chang和Lee已经证明该问题是强NP困难的．他们也给出了一个启发式算法,它的最差执行比为5／3,并且这个界是紧的．本文考虑工件的加工时间和尺寸成正比的情形,证明了Chang和Lee的算法有更好的最差执行比53／35,并提供了一个新的启发式算法,它的最差执行比是3／2,并且这个界是最好的．     

单可变资源最小化加权完工时间和排序问题的强NP-困难性

Baker和Nuttle提出了下述单可变资源排序问题：扎个工件利用某个单资源进行加工使得工件的完工时间的某个函数达到最小,而资源的可利用率是随着时间而变化的．当最小化的目标函数是工件的加权完工时间和时,Baker和Nuttle猜测该问题是NP-困难的．最近,Yuan、Cheng和Ng证明该问题在一般意义下是NP-困难的,但是问题的精确复杂性仍然是悬而未决的．本文我们证明了该问题是强NP-困难的．     

A branch-and-bound algorithm of the single machine schedule with sequence-dependent setup times for minimizing maximum tardiness

This paper addresses the NP-hard problem of scheduling N jobs on a single machine with due dates, sequence-dependent setup times and no preemption where the objective is to minimize the maximum tardiness. An algorithm based on branch-and-bound permutation schemes is developed including the implementation of lower and upper bounding procedures, and three dominance rules. Computational experiments demonstrate the effectiveness of the algorithm. In the experiments, the impacts of control parameters to generate test instances on algorithm performance (CPU times) are studied by statistics methods.     

A dispatching algorithm for parallel machines with rework processes

This paper presents a parallel machine scheduling problem with rework probabilities, due-dates and sequence-dependent setup times. It is assumed that rework probability for each job on a machine can be given through historical data acquisition. Since the problem is NP-hard in the strong sense, a heuristic algorithm is presented, which finds good solutions. The dispatching algorithm named MRPD (minimum rework probability with due-dates) is proposed in this paper focusing on the rework processes. The performance of MRPD is measured by the six diagnostic indicators: total tardiness, maximum lateness, mean flow-time, mean lateness, the number of reworks and the number of tardy jobs. A large number of test problems are randomly generated to evaluate the performance of the proposed algorithm. Computational results show that the proposed algorithm is significantly superior to existing dispatching algorithms for the test problems.     

非线性加工时间单机排序问题

讨论工件加工时间是等待时间的非线性增加函数的单机排序问题,目标函数为极小化完工时间和与极小化最大延误.基于对问题的分析,对于一般非线性函数的情况,给出了工件间的优势关系.对于某些特殊情况,利用工件间的优势关系得到了求解最优排序的多项式算法.推广了文献中的结论.     

A survey of scheduling problems with setup times or costs

The first comprehensive survey paper on scheduling problems with separate setup times or costs was conducted by [Allahverdi, A., Gupta, J.N.D., Aldowaisan, T., 1999. A review of scheduling research involving setup considerations. OMEGA The International Journal of Management Sciences 27, 219–239], who reviewed the literature since the mid-1960s. Since the appearance of that survey paper, there has been an increasing interest in scheduling problems with setup times (costs) with an average of more than 40 papers per year being added to the literature. The objective of this paper is to provide an extensive review of the scheduling literature on models with setup times (costs) from then to date covering more than 300 papers. Given that so many papers have appeared in a short time, there are cases where different researchers addressed the same problem independently, and sometimes by using even the same technique, e.g., genetic algorithm. Throughout the paper we identify such areas where independently developed techniques need to be compared. The paper classifies scheduling problems into those with batching and non-batching considerations, and with sequence-independent and sequence-dependent setup times. It further categorizes the literature according to shop environments, including single-machine, parallel machines, flow shop, no-wait flow shop, flexible flow shop, job shop, open shop, and others.     

Single machine scheduling with general time-dependent deterioration, position-dependent learning and past-sequence-dependent setup times

The paper deals with single machine scheduling problems with setup time considerations where the actual processing time of a job is not only a non-decreasing function of the total normal processing times of the jobs already processed, but also a non-increasing function of the job’s position in the sequence. The setup times are proportional to the length of the already processed jobs, i.e., the setup times are past-sequence-dependent (p-s-d). We consider the following objective functions: the makespan, the total completion time, the sum of the δth (δ ≥ 0) power of job completion times, the total weighted completion time and the maximum lateness. We show that the makespan minimization problem, the total completion time minimization problem and the sum of the δ th (δ ≥ 0) power of job completion times minimization problem can be solved by the smallest (normal) processing time first (SPT) rule, respectively. We also show that the total weighted completion time minimization problem and the maximum lateness minimization problem can be solved in polynomial time under certain conditions.     

A particle swarm optimization algorithm for makespan and total flowtime minimization in the permutation flowshop sequencing problem

In this paper, a particle swarm optimization algorithm (PSO) is presented to solve the permutation flowshop sequencing problem (PFSP) with the objectives of minimizing makespan and the total flowtime of jobs. For this purpose, a heuristic rule called the smallest position value (SPV) borrowed from the random key representation of Bean [J.C. Bean, Genetic algorithm and random keys for sequencing and optimization, ORSA Journal of Computing 6(2) (1994) 154–160] was developed to enable the continuous particle swarm optimization algorithm to be applied to all classes of sequencing problems. In addition, a very efficient local search, called variable neighborhood search (VNS), was embedded in the PSO algorithm to solve the well known benchmark suites in the literature. The PSO algorithm was applied to both the 90 benchmark instances provided by Taillard [E. Taillard, Benchmarks for basic scheduling problems, European Journal of Operational Research, 64 (1993) 278–285], and the 14,000 random, narrow random and structured benchmark instances provided by Watson et al. [J.P. Watson, L. Barbulescu, L.D. Whitley, A.E. Howe, Contrasting structured and random permutation flowshop scheduling problems: Search space topology and algorithm performance, ORSA Journal of Computing 14(2) (2002) 98–123]. For makespan criterion, the solution quality was evaluated according to the best known solutions provided either by Taillard, or Watson et al. The total flowtime criterion was evaluated with the best known solutions provided by Liu and Reeves [J. Liu, C.R. Reeves, Constructive and composite heuristic solutions to the P∥∑C_i scheduling problem, European Journal of Operational Research 132 (2001) 439–452], and Rajendran and Ziegler [C. Rajendran, H. Ziegler, Ant-colony algorithms for permutation flowshop scheduling to minimize makespan/total flowtime of jobs, European Journal of Operational Research, 155(2) (2004) 426–438]. For the total flowtime criterion, 57 out of the 90 best known solutions reported by Liu and Reeves, and Rajendran and Ziegler were improved whereas for the makespan criterion, 195 out of the 800 best known solutions for the random and narrow random problems reported by Watson et al. were improved by the VNS version of the PSO algorithm.     

A note on “quality improvement and setup reduction in the joint economic lot size model”

In a recent paper, Affisco et al. [J.F. Affisco, M.J. Paknejad, F. Nasri, Quality improvement and setup reduction in the joint economic lot size model, European Journal of Operations Research 142 (2002) 497–508] propose a quality-adjusted joint economic lot size model that considers investments in quality improvement and setup cost reduction. In particular, they consider a single-vendor, single-buyer, deterministic demand economic lot-sizing problem, and they investigate the potential impact of economic investments in the vendor’s quality improvement and setup cost reduction efforts on the system-wide costs. However, the particular form of the investment function that they use to represent the cost of investments in quality improvement does not represent actual practice in many industries. Hence, in this note, we develop modified models for quality improvement and simultaneous quality improvement and setup cost reduction using a modified form of the investment function. Our fundamental results and conclusions are substantially different than those in Affisco et al. (2002).