Optimal maintenance strategy for non‐renewing replacement–repair warranty

In this paper, we study the maintenance policy following the expiration of the non‐renewing replacement–repair warranty (NRRW). For such purposes, we first define the non‐renewing free replacement–repair warranty and the non‐renewing pro rata replacement–repair warranty. Then the maintenance model following the expiration of the NRRW is discussed from the user's point of view. As the criterion to determine the optimal maintenance strategy, we formulate the expected cost rate per unit time from the user's perspective. All system maintenance costs incurred after the warranty is expired are paid by the user. Given the cost structures during the life cycle of the system, we determine the optimal maintenance period following the expiration of the NRRW. Finally, a few numerical examples are given for illustrative purposes. Copyright © 2012 John Wiley & Sons, Ltd.     

A general age-replacement model with minimal repair under renewing free-replacement warranty

A general age-replacement model in which incorporates minimal repair, planned and unplanned replacement, is considered in this paper for products under a renewing free-replacement warranty policy. For both warranted and non-warranted products, cost models from the user’s perspective are developed, and the corresponding optimal replacement ages are derived such that the long-run expected cost rate is minimized. The impacts of a product warranty on the optimal replacement model are investigated analytically. Furthermore, we show that the optimal replacement age for a warranted product is closer to the end of the warranty period than for a non-warranted product. Finally, numerical examples are given for illustration.     

Optimal preventive-maintenance warranty policy for repairable products

This paper investigates preventive-maintenance warranty (PMW) policies for repairable products. When the length of a warranty period is pre-specified, the optimal number of preventive maintenance actions, corresponding maintenance degrees, and the maintenance schedule are jointly determined. We show that there exists a unique optimal policy such that the expected total warranty cost is minimized. Under some reasonable conditions, structural properties of the optimal policy are obtained. Using these properties, an algorithm is provided to efficiently search for the optimal policy. In the case where the failure density is Weibull, a closed form expression of the optimal policy is derived. Finally, the impact of providing preventive maintenance within a warranty period is illustrated through a numerical example.     

Optimal spare ordering policy under a rebate warranty

This paper develops, from the customer’s perspective, the optimal spare ordering policy for a non-repairable product with a limited-duration lifetime and under a rebate warranty. The spare unit for replacement is available only by order and the lead time for delivery follows a specified probability distribution. Through evaluation of gains due to the rebate and the costs due to ordering, shortage, and holding, we derive the expected cost per unit time and cost effectiveness in the long run and examine the optimal ordering time by minimizing or maximizing these cost expressions. We show that there exists a unique optimum solution under mild assumptions. We provide a numerical example and illustrate sensitivity analysis.     

Optimal warranty policies for systems with imperfect repair

We investigate a system whose basic warranty coverage is minimal repair up to a specified warranty length. An additional service is offered whereby first failure is restored up to the consumers’ chosen level of repair. The problem is studied under two system replacement strategies: periodic maintenance before and after warranty. It turns out that our model generalizes the model of Rinsaka and Sandoh [K. Rinsaka, H. Sandoh, A stochastic model with an additional warranty contract, Computers and Mathematics with Applications 51 (2006) 179–188] and the model of Yeh et al. [R.H. Yeh, M.Y. Chen, C.Y. Lin, Optimal periodic replacement policy for repairable products under free-repair warranty, European Journal of Operational Research 176 (2007) 1678–1686]. We derive the optimal maintenance period and optimal level of repair based on the structures of the cost function and failure rate function. We show that under certain assumptions, the optimal repair level for additional service is an increasing function of the replacement time. We provide numerical studies to verify some of our results.     

Repair-replace strategies for two-dimensional warranty policies

For repairable items sold with free replacement warranty, the actions available to the manufacturer to rectify failures under warranty are to

1. (1) repair the failed item or

2. (2) replace it with a new one.

A proper repair-replace strategy can reduce the expected cost of servicing the warranty. In this paper, we study repair-replace strategies for items sold with a two-dimensional free replacement warranty.     

Efficiency consideration of generalized age replacement policy

Under the generalized age replacement policy, the system is replaced either at the predetermined age or upon failure if its corresponding repair time exceeds the threshold, whichever comes first. In this paper, we investigate the optimal choice of the pre‐determined preventive replacement age for a nonwarranted system, which minimizes the expected cost rate during the life cycle of the system from the customer's perspective under certain cost structures. Furthermore, we discuss several properties of such a generalized age replacement policy in comparison with the traditional age replacement policy. An efficiency, which represents the fractional time that the system is on, is defined under the proposed generalized age replacement policy and its monotonicity properties are investigated as well. The main objective of this study is to investigate the advantageous features of the generalized age replacement policy over the traditional age replacement policy with regard to the availability of the repairable system. Assuming that the system deteriorates with age, we illustrate our proposed optimal policies numerically and observe the impact of relevant parameters on the optimal preventive replacement age.     

Optimal replacement strategies for repairable systems

This paper considers repair-replacement models introduced by Lam Yeh [6] and [7], and Stadje and Zuckerman [9]. Without imposing reliability theory conditions on the repair and operating distributions, the optimal replacement problem is first solved in a finite horizon setting and then extensions are given to the infinite horizon case.     

Optimal spare ordering policy for preventive replacement under cost effectiveness criterion

This paper presents a spare ordering policy for preventive replacement with age-dependent minimal repair and salvage value consideration. The spare unit for replacement is available only by order and the lead-time for delivering the spare due to regular or expedited ordering follows general distributions. To analyze the ordering policy, the failure process is modelled by a non-homogeneous Poisson process. By introducing the costs due to ordering, repairs, replacements and downtime, as well as the salvage value of an un-failed system, the expected cost effectiveness in the long run are derived as a criterion of optimality. It is shown, under certain conditions, there exists a finite and unique optimum ordering time which maximizes the expected cost effectiveness. Finally, numerical examples are given for illustration.     

Optimizing replacement policy for a cold-standby system with waiting repair times

This paper presents the formulas of the expected long-run cost per unit time for a cold-standby system composed of two identical components with perfect switching. When a component fails, a repairman will be called in to bring the component back to a certain working state. The time to repair is composed of two different time periods: waiting time and real repair time. The waiting time starts from the failure of a component to the start of repair, and the real repair time is the time between the start to repair and the completion of the repair. We also assume that the time to repair can either include only real repair time with a probability p, or include both waiting and real repair times with a probability 1 − p. Special cases are discussed when both working times and real repair times are assumed to be geometric processes, and the waiting time is assumed to be a renewal process. The expected long-run cost per unit time is derived and a numerical example is given to demonstrate the usefulness of the derived expression.     

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本文考虑了一个其产品保修期内免费小修的退化 生产系统的定期检修策略. 系统的退化过程包括三个状态: 可控制状态, 不可控制状态, 故障状态. 过程呆在可控制状态和不可控制状态的时间假设都服从指数分布. 生产系统在固定的时刻t或发生故障时进行检修, 两者以先发生为准. 本文讨论了使单位产品每周期期望成本最小的最优定期检修时间本文考虑了一个其产品保修期内免费小修的退化生产系统的定期检修策略.系统的退化过程包括三个状态:可控制状态,不可控制状态,故障状态.过程呆在可控制状态和不可控制状态的时间假设都服从指数分布.生产系统在固定的时刻t﹡或发生故障时进行检修,两者以先发生为准.本文讨论了使单位产品每周期期望成本最小的最优定期检修时间t﹡,三种特殊情况显示了最优值t的性质.此外,灵敏性分析和数字实例说明了模型中的参数对最优定期检修策略的影响.     

A bivariate optimal replacement policy for a cold standby repairable system with preventive repair

In this paper, the repair-replacement problem for a deteriorating cold standby repairable system is investigated. The system consists of two dissimilar components, in which component 1 is the main component with use priority and component 2 is a supplementary component. In order to extend the working time and economize the running cost of the system, preventive repair for component 1 is performed every time interval T, and the preventive repair is “as good as new”. As a supplementary component, component 2 is only used at the time that component 1 is under preventive repair or failure repair. Assumed that the failure repair of component 1 follows geometric process repair while the repair of component 2 is “as good as new”. A bivariate repair-replacement policy (T, N) is adopted for the system, where T is the interval length between preventive repairs, and N is the number of failures of component 1. The aim is to determine an optimal bivariate policy (T, N)^∗ such that the average cost rate of the system is minimized. The explicit expression of the average cost rate is derived and the corresponding optimal bivariate policy can be determined analytically or numerically. Finally, a Gamma distributed example is given to illustrate the theoretical results for the proposed model.     

A new preventive maintenance strategy for items sold under warranty

When products are sold under warranty, the manufacturer incursadditional costs for warranty servicing. Preventive maintenanceactions can be used to reduce this cost and these are worthwhileonly if the extra cost incurred is less than the reduction achieved.In this paper we propose a new preventive maintenance policywhere the parameters are selected optimally to minimize thetotal warranty servicing cost.     

Optimal replacement policy for a multistate repairable system

In this paper, a deteriorating simple repairable system with k + 1 states, including k failure states and one working state, is studied. The system after repair is not ‘as good as new’ and the deterioration of the system is stochastic. Under these assumptions, we study a replacement policy, called policy N, based on the failure number of the system. The objective is to maximize the long-run expected profit per unit time. The explicit expression of the long-run expected profit per unit time is derived and the corresponding optimal solution may be determined analytically or numerically. Furthermore, we prove that the model for the multistate system in this paper forms a general monotone process model which includes the geometric process repair model as a special case. A numerical example is given to illustrate the theoretical results.     

Optimal cost and policy for a Markovian replacement problem

We consider the computation of the optimal cost and policy associated with a two-dimensional Markov replacement problem with partial observations, for two special cases of observation quality. Relying on structural results available for the optimal policy associated with these two particular models, we show that, in both cases, the infinitehorizon, optimal discounted cost function is piecewise linear, and provide formulas for computing the cost and the policy. Several examples illustrate the usefulness of the results.This research was supported by the Air Force Office of Scientific Research Grant AFOSR-86-0029, by the National Science Foundation Grant ECS-86-17860, by the Advanced Technology Program of the State of Texas, and by the Air Force Office of Scientific Research (AFSC) Contract F49620-89-C-0044.     

Modeling and analysis of a warranty policy using new and reconditioned parts

Remanufacturing processes such as refurbishing and reconditioning can extend the life of a product returned from the field. This provides financial opportunities and allows manufacturers to engage in sustainable practices. However, the inability to access a sufficient quantity of reconditioned components from end‐of‐life products can force the concurrent utilization of new components. This paper deals with the determination of an optimal warranty policy where a mixture of new and reconditioned components are used to carry out replacements upon failure for products under warranty. A mathematical optimization model is developed to maximize the manufacturer's expected total profit based on four decision variables: the warranty length, the sale price, the age of reconditioned components, and the proportion of reconditioned components to be used. A numerical procedure is used to compute the optimal solution. Numerical results are provided and discussed to demonstrate the validity and the added value of the proposed approach. Copyright © 2016 John Wiley & Sons, Ltd.     

Explicit formula of optimal replacement under additive shock processes

The optimal machine replacement problem is discussed for the case, where damage processes are general jump processes. Considering an expected average cost and an expected discounted cost, an explicit formula of optimal replacement time is shown under appropriate conditions for damage processes.     

Dynamic pricing and warranty policies for products with fixed lifetime

We consider a repairable product with known market entry and departure times. A warranty policy is offered with product purchase, under which a customer can have a failed item repaired free of charge in the warranty period. It is assumed that customers are heterogeneous in their risk attitudes toward uncertain repair costs incurred after the warranty expires. The objective is to determine a joint dynamic pricing and warranty policy for the lifetime of the product, which maximizes the manufacturer’s expected profit. In the first part of the analysis, we consider a linearly decreasing price function and a constant warranty length. We first study customers’ purchase patterns under several different pricing strategies by the manufacturer and then discuss the optimal pricing and warranty strategy. In the second part, we assume that the warranty length can be altered once during the product lifetime in developing a joint pricing and warranty policy. Numerical studies show that a dynamic warranty policy can significantly outperform a fixed-length warranty policy.     

自动化车床最优刀具检测模型研究

针对自动化车床工序最优检测和刀具更换问题进行了探讨.将定期检测和将刀具更换作用于同一工序流程,在只考虑刀具故障条件下,通过概率论和更新过程理论建立了以单位时间内期望费用为目标函数的数学模型,以检测间隔和刀具更换间隔为策略,确定最优的策略使得目标函数达到最小,并求出了经长期运行单位时间内期望费用的明显表达式.最后还对结果进行了讨论.     

A computational study on fill rate expressions for single-stage periodic review under normal demand and constant lead time

This paper reviews fill rate expressions for a single stage periodic review inventory system under normal demand and constant lead time, discusses the relationship among all expressions in the literature, and evaluates their robustness and accuracy. Monte Carlo simulation is used to numerically compare all expressions. We present conditions under which some expressions produce higher values than others.