Research on high temperature friction properties of PTFE/Fluorosilicone rubber/silicone rubber

Silicone rubber (MVQ) has excellent heat resistance, but poor high temperature friction stability, which limits its application in the field of high temperature sealing. Polytetrafluoroethylene (PTFE) is self-lubricating, but its compatibility with rubber is relatively weak. In order to improve the high-temperature friction property of silicone rubber, fluorosilicone rubber (FVMQ) was used as a compatibilizer, and PTFE was added to MVQ by mechanical blending. The friction and wear properties of PTFE/FVMQ/MVQ composites at different temperatures were studied. The results show that compared with MVQ, the mechanical properties of PTFE/FVMQ/MVQ composites was basically unchanged, the coefficient of friction was hardly affected by temperature, and the amount of wear decreased with increasing temperature. PTFE/FVMQ/MVQ composites showed excellent high-temperature abrasion resistance. The high-temperature wear mode was mainly changed from abrasive wear to adhesive wear. The molten layer formed by high-temperature friction can prevent air from directly contacting the surface rubber, which inhibited rubber surface oxidation reaction process.     

Low temperature degradation and characterization of natural rubber

Low temperature degradation of natural rubber was performed with potassium persulfate (K₂S₂O₈, KPS) in the latex stage at 30 °C to accomplish a good processability of the rubber. Various grades of natural rubbers were used as a source rubber. Gel content, molecular weight and chemical structure of the rubbers were characterized by swelling method, size exclusion chromatography and ¹H NMR spectroscopy, respectively. The well characterized natural rubber was subjected to oxidative degradation with KPS at 30 °C. Mooney viscosity decreased when the latex was degraded with 1.0 phr of KPS and it was dependent upon the amount of KPS. Molecular weight and gel content of the degraded natural rubber were about one-half as low as those of the source rubber. Chemical structure of the rubber was analyzed through Fourier transform infrared and ¹H NMR spectroscopic methods. The degraded natural rubber was found to contain carbonyl and formyl groups as an evidence of the oxidative degradation. Tensile strength of a vulcanizate prepared from the degraded natural rubber was the same as that prepared from the source rubber, even though the gel content and the molecular weight of the degraded rubber were distinguished from those of the source rubber.     

Surface modification of natural rubber film by polymerisation of methyl methacrylate in water-based system

Polymerisation of methyl methacrylate (MMA) on the surface of natural rubber (NR) film was studied in order to increase the surface hardness, roughness and, hence, to decrease the friction coefficient of rubber. We used the two-step process: (i) swelling of MMA and tert-butyl hydroperoxide, emulsified in an aqueous solution of sodium dodecyl sulphate, onto the NR film surface, and (ii) subsequently immersing the swollen rubber strip into an alkaline aqueous solution of ferrous ion/fructose for redox initiation. The presence of PMMA on the NR surface was examined by attenuated total reflection-Fourier transform infrared spectroscopy (ATR-FTIR). Increasing the concentration of ferrous ion caused an increase in MMA conversion. The surface morphology observed by scanning electron microscopy (SEM) and atomic force microscopy (AFM) in tapping mode revealed the aggregation of micronmetre-scale nodules on the modified surface. The surface hardness and roughness increased with increasing PMMA content.     

Influences of different dimensional carbon-based nanofillers on fracture and fatigue resistance of natural rubber composites

The dimensions of reinforcing filler is a key factor in influencing the fracture and fatigue of rubbers. Here, the fracture and fatigue resistance of natural rubber (NR) filled with different dimensional carbon-based fillers including zero-dimensional spherical carbon black (CB), one-dimensional fibrous carbon nanotubes (CNTs) and two-dimensional planar graphene oxide (GO) were explored. To obtain equal hardness, a control indicator in the rubber industry, the amounts of CB, CNTs, and GO were 10.7 vol%, 1.2 vol%, and 1.6 vol%, respectively. J-integral and dynamic fatigue tests revealed that NR filled with CB exhibited the best quasi-static fracture resistance and dynamic crack growth resistance. The much higher hysteresis loss of NR filled with CNTs weakened its fatigue resistance. The planar GO played a limited role in preventing crack growth. Furthermore, digital image correlation revealed that NR filled with CB had the highest strain amplification level and area at the crack tip, which dissipated the most local input energy and then improved the fracture and fatigue performance.     

Multi‐scaled microstructures in natural rubber characterized by synchrotron X‐ray scattering and optical microscopy

Multi‐scaled microstructures induced by natural impurities (i.e., proteins, phospholipids, carbohydrates) in natural rubber (NR) were investigated by synchrotron small‐angle X‐ray scattering (SAXS), wide‐angle X‐ray diffraction (WAXD), and optical microscopy using several kinds of untreated and chemically treated un‐vulcanized samples. These microstructures include large aggregates (size less than 50 μm), well‐defined crystals (size less than a few 10 μm), and micelles (size much less than 10 μm). In un‐vulcanized NR samples, even though the concentrations of natural impurities are relatively low, the dispersion of these microstructures significantly affects the mechanical properties. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2456–2464, 2008     

Synergistic effect by high specific surface area carbon black as secondary filler in silica reinforced natural rubber tire tread compounds

The partial replacement of silica by high specific surface area and high structure Carbon Black (CB) N134 as secondary filler, keeping the same total filler content at 55 phr, shows a clear synergistic effect on overall performance. At low content of CB, i.e. in the range of 0–36 wt% of CB relative to total filler amount, the Payne effect and tan delta at both 0 °C and 60 °C change marginally, but thereafter gradually increase. Cure times are shortened in the presence of CB, facilitating an increase of productivity. Bound rubber content and mechanical properties show an optimum at 18 wt% of CB relative to total filler amount or at a ratio of silica/CB 45/10 phr. With regard to tire performance as indicated by the laboratory test results, the abrasion resistance, wet grip and ice traction can therefore be enhanced while maintaining the tire rolling resistance at the optimum level for this silica/CB ratio.     

Prevulcanisation of skim latex: morphology and its use in natural rubber based composite material

The prevulcanisation of skim latex, a by-product of field natural rubber (NR) latex concentrated by centrifugation, using sulphur and peroxide systems was investigated. Compared to the peroxide prevulcanisation, the lower swelling ratio of film casted from sulphur-prevulcanised skim (SPVS) latex was observed. The latter was then employed for preparation of NR/SPVS core–shell particles by using heterocoagulation technique whose driving force was an interpolymer complex between poly(ethylene oxide) (PEO) moieties of a non-ionic surfactant (Nonidet) adsorbed on small SPVS particles and the indigenous surfactant (protein–lipid) on a large NR particle. The value of zeta potential of heterocoagulated particle and the better oil resistance of films casted from the composite latex when compared to that of the NR film revealed the NR/SPVS core–shell structure.     

Direct imaging and elemental mapping of microgels in natural rubber particles

Elemental distribution maps of Hevea brasiliensis natural rubber gels have been obtained using electron energy-loss spectroscopy imaging in a low-energy (80 kV) electron spectroscopy imaging transmission electron microscope. Two types of gels have been investigated: a microgel contained within the natural rubber particle, and a macrogel prepared by equilibrating dry natural rubber in toluene. Both types of gels are found to contain a high amount of calcium. The intraparticle microgel is dense and rich in calcium but poor in nitrogen, indicating the predominant role of calcium in cross-link formation. The macroscopic gel is inhomogeneous, with dense calcium-rich microgels interspersed in a matrix of a less dense gel. The significant level of nitrogen associated with the matrix of the less dense gel supports the role of proteinaceous materials in the formation of the macroscopic gel.     

Effect of high-temperature curing on the crosslink structures and dynamic mechanical properties of gum and N330-filled natural rubber vulcanizates

The effects of high-temperature curing and overcuring on the cure characteristics, crosslink structure, physical properties and dynamic mechanical properties (DMPs) of gum and carbon black (N330) filled natural rubber (NR) vulcanizates cured with conventional (CV), semi-efficient (SEV) and efficient (EV) cure systems, which have about the same total crosslink densities under a moderate curing temperature of 150°C, were investigated. The gum NR vulcanizates cured with CV, SEV and EV curing systems have about the same glass transition temperature (T_g) and tan δ values below the temperature of about 0°C, but showed some apparent differences in the tan δ values increasing in the order CVG′ and tan δ values above T_g higher than those of the gum NR vulcanizates.

High-temperature curing and overcuring cause decreases to various extents in the cure plateau torque, Shore A hardness, 300% modulus and tensile strength, and lead to apparent changes in the DMPs. Typically, there is an increase in T_g of all three kinds of gum and N330-filled NR vulcanizates because of changes in the total crosslink densities and crosslink types. The CV vulcanizates show the most significant change in cure characteristics, physical properties and DMPs since the highest content of polysulfidic crosslinks appears in the CV vulcanizate, causing the highest level of reversion and having a dominant effect on the properties.     

Alkanolamide as an accelerator,filler-dispersant and a plasticizer in silica-filled natural rubber compounds

A feasibility study was carried out on the utilization of Alkanolamide (ALK) on silica reinforcement of natural rubber (NR) by using a semi-efficient cure system. The ALK was incorporated into the NR compound at 1.0, 3.0, 5.0, 7.0 and 9.0 phr. An investigation was carried out to examine the effect of ALK on the cure characteristics and properties of NR compounds. It was found that ALK gave shorter scorch and cure times for silica-filled NR compounds. ALK also exhibited higher torque differences, tensile modulus, tensile strength, hardness and crosslink density of up to 5.0 phr of ALK loading, and then decreased with further increases of ALK loading. The resilience increased with increased ALK loading. Scanning electron microscopy (SEM) micrographs proved that 5.0 phr of ALK in the silica-filled NR compound exhibited the greatest matrix tearing line and surface roughness due to higher reinforcement level of the silica, as well as better dispersion and cure enhancement.     

The morphology and thermal properties of liquid natural rubber (LNR)-compatibilized 60/40 NR/LLDPE blends

The effects of LNR as a compatibilizer in binary blends of 60/40 NR/LLDPE have been investigated by means of differential scanning calorimetry, dynamic mechanical analysis and scanning electron microscopy. Special emphasis was given to the role of LNR in inducing interactions between NR and LLDPE. It has been observed that increasing LNR content decreases T_m and ΔH_f which are indicators of the crystalline part of the blends. The decrease reflects a reduction in the degree of crystallinity which is due to the interference in the form of NR dissolution into the LLDPE phase. The phenomenon leads to a shift in T_g of the amorphous part of LLDPE to higher temperatures as observed by DMA thermograms. The dissolution effect creates better interactions between the phases leading to improvements in the compatibility of the blends. Further confirmation was obtained through SEM examination.     

Strain induced nanocavitation and crystallization in natural rubber probed by real time small and wide angle X‐ray scattering

The concomitant appearance of crystallites and nanocavities under uniaxial strain is investigated by X‐ray scattering in a model natural rubber system. The nanocavities appear after crystallization and only when the true stress is above a critical cavitation stress σ_Cav. The presence of crystallites alone does not influence the calculation of the void volume fraction ?_void. The nanocavities formed are 20–50 nm in size with a constant aspect ratio. The presence of filler shifts the critical crystallization extension ratio λ_Cry, λ_Cav, and σ_Cav to lower values. The clear correlation between σ_Cav and the crystallinity at the onset of cavitation χ_C(λ_Cav) implies that the crystallites take most of the mechanical loading thus delaying the cavitation in the amorphous phase. Under cyclic loading, nanocavitation is significant only in the first loading and in the successive loadings if the extension ratio is above its maximum historical value. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2013, 51, 1125–1138     

Preparation of purified spent coffee ground and its reinforcement in natural rubber composite

Spent coffee ground (SCG) contains a variety of organic compounds such as fatty acids, amino acids, polyphenols, polysaccharides, etc. In this study, purification of SCG was carried out by alkalization and bleaching treatment and the purified SCG (PSCG) was characterized by various techniques, i.e., FTIR, XRD, BET, SEM and TGA. PSCG was later treated with Bis-triethoxysilylpropyl tetrasulfide (TESPT). Both PSCG and TESPT-treated PSCG were then incorporated into natural rubber (NR) to investigate their reinforcement magnitude in the bio-composite. Results revealed the eradication of lignin and other non-polysaccharide components after the purification leading to the significant increases in specific surface area and cellulose content of PSCG. Although the addition of PSCG into NR showed cure time reduction in association with the increased modulus and hardness, its reinforcement was not very high due to the large particle size and the abundance of hydroxyl groups in PSCG. The TESPT treatment significantly improved the reinforcement of PSCG due to the increases in rubber-filler interaction and crosslink density. However, the reinforcement of both PSCG and TESPT-treated PSCG is still relatively low compared to the commercial nanofillers and, thus, they can be considered as a cheap and eco-friendly filler in NR.     

Quantitative analysis of isoprene units in natural rubber and synthetic polyisoprene using 1H-NMR spectroscopy with an internal standard

Isoprene units in natural rubber (NR) and its synthetic analogues were quantified by ¹H-NMR spectroscopy using polyethylene glycol (PEG) as an internal standard. The effect of PEG and rubber concentrations, molar ratio of rubber/PEG, measuring temperature and scan number on the quantification was investigated to establish the respective working range. Analysis of commercial grades of NR revealed that the differences in 1,4 isoprene content is caused by the production process and feedstock, in which proteins and lipids were found to be the major impurity in NR. Gel fraction of NR has insignificant effect on the measurement of 1,4 isoprene content. Furthermore, the new method was found to produce good results for the quantification of 1,4 and 3,4 units of synthetic polyisoprenes.     

Manipulation of mechanical properties of short pineapple leaf fiber reinforced natural rubber composites through variations in cross-link density and carbon black loading

The aim of this paper is to demonstrate that the stress–strain behavior of natural rubber reinforced with short pineapple leaf fiber (PALF) can easily be manipulated by changing the cross-link density and the amount of carbon black (CB) primary filler. This gives more manageable control of mechanical properties than is possible with conventional particulate fillers alone. This type of hybrid rubber composite displays a very sharp rise in stress at very low strains, and then the stress levels off at medium strains before turning up again at the highest strains. The composites studied here contain a fixed amount of PALF at 10 part (by weight) per hundred rubber (phr) and varying carbon black contents from 0 to 30 phr. To change the cross-link density, the amount of sulfur was varied from 2 to 4 phr. Swelling ratio results indicate that composites prepared with greater amounts of sulfur and carbon black have greater cross-link densities. Consequently, this affects the stress–strain behavior of the composites. The greater the cross-link density, the less is the strain at which the stress upturn occurs. Variations in the rate of stress increase (although not the stress itself) in the very low strain region, while dependent on fillers, are not dependent on the crosslink density. The effect of changes in crosslinking is most obvious in the high strain region. Here, the rate of stress increase becomes larger with increasing cross-link density. Hence, we demonstrate that the use of PALF filler, along with the usual carbon primary filler, provides a convenient method for the manipulation of the stress–strain relationships of the reinforced rubber. Such composites can be prepared with a controllable, wide range of mechanical behavior for specific high performance engineering applications.     

Curing degree prediction for S-TBBS-DPG natural rubber by means of a simple numerical model accounting for reversion and linear interaction

The paper presents a simple numerical model able to provide directly kinetic constants and reliable numerical rheometer curves for S-TBBS-DPG natural rubber. The approach is suitable to calculate the kinetic constants and maximum torque (MH) at any S-TBBS-DPG concentration, following a 3D mathematical interpolation/extrapolation procedure, when kinetic constants on few grid points of S-TBBS-DPG concentrations are available. In particular, the possibility to estimate with sufficient accuracy the behavior of natural rubber at any intermediate concentration of S-TBBS-DPG having engineering relevance has been proved, calibrating the model by means of simple closed form standard best fitting on few experimental data. The model used is a three kinetic parameters one, derived from the well known Han's and co-workers approach, where constants have been evaluated normalizing experimental rheometers curves following the commonly accepted Sun and Isayev method. The procedure has been validated against experimentally obtained rheometer curves by means of inverse analysis, exhibiting excellent prediction capabilities. The approach may be used for practical purposes in order to avoid expensive and cumbersome experimental investigations.     

Modification of natural rubber: A study by H NMR to assess the degree of graftization of polyDMAEMA or polyMMA onto rubber particles under latex form in the presence of a redox couple initiator

On the basis of the proposal that cumene hydroperoxide (CHP) in the presence of the base tetraethylenepentamine (TEPA) can form radicals by the abstraction reaction over addition to allylic double bonds, the efficiency of grafting monomers of methyl methacrylate (MMA) and dimethylaminoethylmethacrylate (DMAEMA) on to natural rubber (NR) has been studied. Seeded emulsion polymerization was used to graft such monomers. Different concentrations of each monomer have been examined. The effects of the concentrations of the monomers were evaluated by ¹H NMR spectroscopy and Transmission Electron Microscopy (TEM). There is good evidence for the formation of graft copolymers of modified NR under the core-shell morphology as well as satisfactory efficiency of grafting in the presence of high concentrations of both monomers. At lower concentrations the grafting were not significant. The images of the morphology was obtained by Transmission Electron Microscopy after the preparation of the samples by cryo-sectioning and chemical fixation techniques.     

The sulfur reversion process in natural rubber in terms of crosslink density and crosslink density distribution

Unfilled natural rubber compounds composed of conventional (CV), semi-efficient (SEV), efficient (EV) and sulfur donor (SD) vulcanization systems were heat aged to promote sulfur reversion. Rheometry, hardness, strain-strain characteristics including Mooney-Rivlin analysis, equilibrium solvent swell and Double Quantum (DQ) Nuclear Magnetic Resonance (NMR) were used to monitor crosslink density changes. A loss of crosslink density was observed by rheometry, C₁, equilibrium swelling and by DQ NMR as a function of cure extent. No chain scission reactions were operating in the time/temperature conditions used. All crosslink distributions were unimodal and the network homogeneity followed the order of EV > SD > SEV > CV. The crosslink distribution narrowed during the curing process for the CV and SEV systems. Non-oxidative maturation reactions were advantageous in promoting a more random distribution of crosslinks in the polymer matrix.     

Surface treatment of PET fiber by EB-irradiation-induced graft polymerization and its effect on adhesion in natural rubber matrix

Aiming to develop a high performance fiber-reinforced natural rubber (NR) without using resorcinol formaldehyde latex (RFL) adhesives of environmental load substances, a special technique using electron beam (EB) irradiation-induced graft polymerization was applied to high-modulus polyethylene terephthalate (PET) fibers. Although PET is chemically inert, acrylate functional silane could be graft-polymerized onto the PET fiber surface by this special technique. The composite of NR and grafted PET fibers indicated a linear increase in the initial modulus with the fiber content. The fiber reinforced rubber with a good performance was obtained in the system of NR and grafted PET fibers.     

Effect of weighting materials on carbonation of oil well cement-based composites under high temperature and CO2-rich environment

As an indispensable part of cement slurry for high temperature and high pressure oil and gas wells, weighting materials have a significant impact on the carbon dioxide corrosion of oil well cement-based composites.This paper studied the carbonation process of cement with three weighting agents, and evaluated the compressive strength and carbonation depth of cement at 150 ℃. XRD, SEM and MIP were used to study the carbonation mechanism of cement. When 21 days of carbonation, the carbonation depth growth rate of hausmannite cement was 0.21 mm/d, hematite cement was 0.24 mm/d, and barite cement was 0.31 mm/d. The compressive strength of cement decreased after carbonation,and the carbonation had a minor influence on the compressive strength of hausmannite cement and the most significant impact on barite cement. The carbonation product of oil well cement was mainly calcite. Unstable vaterite mainly existed in the barite cement sample, indicating that the barite cement sample was the most serious corrosion. In the carbonation zone, the number of pores smaller than 10 nm increased the most in the hausmannite cement sample. Pores with a diameter greater than 100 nm accounted for 1.9 % in the hausmannite cement, 3.0 % in hematite cement, and 4.8 % in barite cement. The result shows that hausmannite is the most conducive to the corrosion resistance of oil well cement.