Degradation of pre-aged polymers exposed to simulated recycling: Properties and thermal stability

Accelerated thermal and photo-aging of four homopolymers, low-density polyethylene (LDPE), high-density polyethylene (HDPE), polypropylene (PP) and high-impact polystyrene (HIPS), was performed and the impact of subsequent reprocessing conditions on their properties studied. Polymer samples oven-aged at 100 °C for varying periods of time or UV irradiated in a Weather-o-meter (WOM) at λ = 340 nm were reprocessed in a Brabender plasticorder at 190 °C/60 rpm for 10 min. Chemical changes and the evolution of rheological and mechanical properties accompanying the gradual degradation of the individual polymers were monitored and evaluated (DSC, FTIR, colorimetric method, MFI, tensile impact strength). LDPE and HIPS were found to be more susceptible to thermo-oxidation than HDPE and PP, whereas HDPE and PP were affected to a greater extent by UV exposure; the crucial role here is being played by the stabilization of the studied resins. In HDPE the scission and crosslinking reactions competed both in thermo-and photo-degradation. In the case of LDPE, scission prevailed over branching during thermo-oxidation, whereas photo-oxidation of the same sample led predominantly to crosslinking. Abrupt deterioration of the LDPE rheological properties after one week of thermal exposure was suppressed by re-stabilization. The scission reaction was also predominant for PP during thermo-oxidation, and it took place even faster during UV exposure. In the case of HIPS a slight photo-degradation of PS matrix is accompanied by simultaneous crosslinking of the polybutadiene component.     

Influence of thermal and UV treatment on the polypropylene/graphite composite

Electrically conductive polypropylene/graphite (PP/graphite) composites were prepared via blending granulated PP with maleic anhydride grafted PP and natural graphite. Electrical conductivity of prepared samples containing either 65, 70, or 75 wt% of graphite was measured and the most conductive sample containing 75 wt% of graphite was exposed to UV irradiation for 1 and 24 h or thermally treated at 170 °C for 1 h. The influence of thermal and UV exposure on the structural and electrical changes in such treated samples was studied. Local current measurements on the surface were made using scanning spreading resistance microscopy and morphology of the surface was studied by atomic force microscopy. X-ray diffraction analysis, infrared and Raman spectroscopy were also used for the structural characterization. Properties of treated and untreated samples are compared and differences are discussed.     

Evaluating of reinforcing effect of Ceratonia Siliqua for polypropylene: Tensile,flexural and other properties

The aim of this study is to investigate the reinforcing effect of Ceratonia siliqua (CS) powder as a novel natural filler for polypropylene (PP) based composites. CS powder up to 20 wt% was filled into PP matrix by using high speed thermo kinetic mixer. Mechanical and thermal properties of CS filled PP based composites were investigated by tensile and three point bending test, dynamic mechanical analysis, thermogravimetric analysis, differential scanning calorimetry analysis, fourier transform infrared analysis, and thermomechanical analysis. Morphology of the composites was also investigated by scanning electron microscopy. By filling 5% and 10% of CS into PP, tensile strength and flexural strength of PP increased by about 32 and 23%, respectively. This indicates that CS has a great potential to be used as reinforcing filler for PP composites. CS filling into PP led to lower coefficient of thermal expansion values which could help preventing the thermal expansion.     

Effect of nano‐polystyrene (nPS) on thermal,rheological, and mechanical properties of polypropylene (PP)

Polystyrene nanoparticles (nPS) in the range of 10–100 nm with spherical shape were synthesized by oil/water (o/w) microemulsion process. In this process ammonium persulfate (APS) as an initiator, sodium dodecyl sulphate as a surfactant and n‐pentanol as cosurfactant were used. Isolated nPS was characterized by FTIR and ¹H NMR spectroscopy. DSC studies of nPS showed higher T_g as compared to bulk PS. The effect of lower weight percentage (wt%) of nPS on the mechanical, rheological, and thermal properties of PP was investigated. The blends were prepared individually on brabender plastograph by incorporating nPS of ～60 nm with different wt% of loading (i.e., 0.10–0.5%). It was shown from the experimental results that thermal, rheological, and mechanical properties were increased as the polymer particles blended with PP. Blends with 0.25 wt% loading of nPS exhibit better properties compared with that of other wt% loadings. The improvements in properties were due to the close packing of PP chains as recorded by improvement in crystallinity of PP with the addition of nPS as shown by SEM. Copyright © 2010 John Wiley & Sons, Ltd.     

Photopolymerization and toughening performance in polypropylene of hyperbranched polyurethane acrylate

A novel UV-curable hyperbranched polyurethane acrylate (HUA) was synthesized and found to polymerize rapidly in the presence of 5 wt.% benzophenone in N₂ under UV exposure. The photopolymerization kinetics of HUA was studied by differential photocalorimetry (DPC). Its toughening effect for polypropylene (PP) was investigated by tensile and impact tests of the UV irradiated PP/HUA blends. The morphological structures and thermal behavior were determined by polarized optical microscopy, scanning electron microscopy (SEM), and differential scanning calorimetry (DSC). The obtained results demonstrate that (1) the maximum photopolymerization rate increases with raising temperature up to 140 °C, whereas decreases at above 150 °C. The activation energy of 19 kJ mol⁻¹ for the photopolymerization was obtained at below 140 °C from the Arrhenius plot, while it is negative at above 150 °C. (2) The incorporation of 5 wt.% HUA greatly improved the notched impact strength of PP matrix with a slight improvement in the tensile strength and without obvious decline in breaking elongation. These results correlate well with SEM observation. (3) During the UV irradiation of PP/HUA blends, PP can be crosslinked/grafted with the cured HUA particles, resulting in the increase of the impact strength of PP matrix. (4) The cured HUA particles in the PP/HUA blends act as heterogeneous nucleation agent for PP, which results in the decrease of spherulite size and less perfection of PP crystals.     

Effect of compatibilizer and electron irradiation on free-volume and microhardness of syndiotactic polypropylene/clay nanocomposites

Positron annihilation lifetime spectroscopy (PALS) and microindentation methods were applied to study the modification of syndiotactic polypropylene properties (PP) due to introducing of nanoclay (4 wt%) and maleic anhydride-modified PP oligomer into the polymer matrix.The influence of electron irradiation of nanocomposites with different doses (⩽440 kGy) was also studied. It was found that the initial irradiation with 30 kGy has a considerable effect on o-Ps lifetimes and intensities. However, the studied materials do not show noticeable differences in their behavior.     

UV stability of HMS-PP (high melt strength polypropylene) obtained by radiation process

HMS-PP in grains was synthesized by the gamma irradiation of PP under a crosslinking atmosphere of acetylene, followed by thermal treatment for radical recombination and thermal treatment for annihilation of the remaining radicals. The UV stability of the material was evaluated in pellet form. The accelerated weathering test of HMS-PP samples were performed under artificial ultra-violet light and in a condensation chamber Comexim (C-UV type) apparatus with UV exposure for 120 and 240 h. The results were compared to those from ageing caused by sunlight and dew under natural exposition. This work investigated changes in mechanical proprieties (elongation and rupture strength), Fourier transform infrared spectroscopy (FTIR), optical microscopy (MO), scanning electron microscopy (SEM) and rheological properties of HMS-PP after the UV ageing. We find that the HMS-PP has more degradation than regular PP and undergoes predominate chain scission in aggressive UV ageing conditions.     

Large impact in electrical properties of polypropylene by improving the filler-matrix interface effect in PP/PS blends

Inorganic nanoparticles are widely used to improve space charge behavior, DC breakdown strength and other electrical properties of polymer insulating materials, but the uniform distribution of inorganic nanofillers in matrix is difficult due to their agglomeration and bad compatibility with the polymeric matrix. In this paper, polypropylene (PP)/polystyrene (PS) blends were prepared to suppress space charge accumulation and improve DC breakdown strength. Polypropylene-g-polystyrene (PP-g-PS) graft copolymer was used as compatibilizer to improve the compatibility of PP matrix and PS filler. The evolution of microstructure of PP/PS blends were investigated by scanning electron microscope (SEM), the space charge distributions were measured by a pulsed electro-acoustic (PEA) system, and DC breakdown strength was also tested. The morphologies show that the size of PS particles reduced to 310 nm when the content of PP-g-PS graft copolymer increased to 24 wt%, and the interaction between PP matrix and PS particles enhanced. The presence of PS particles in all PP/PS blends suppressed the space charge accumulation compared to neat PP, but the DC breakdown strength in uncompatibilized blend was lower than neat PP. The increasing of content of PP-g-PS improved the DC breakdown strength with the maximum value of 408.9 kV/mm was obtained. This may attribute to excellent interface structure formed between PP matrix and PS particles.     

Epoxy nanocomposites with high thermal conductivity and low loss factor: Realize 3D thermal conductivity network at low content through core-shell structure and micro-nano technology

Dielectric polymers with high thermal conductivity are very promising in the fields of aerospace and electronic device packaging. However, composites with excellent dielectric properties usually have low thermal conductivity. It is usually to fill the polymer with thermal conductivity particles to improve the thermal conductivity, but the high content of filler often reduces the mechanical properties of the polymer. In this paper, the traditional insulating polymer epoxy resin was used as the matrix, by covering the surface of silicon carbide with graphene to form a core-shell structure and co-filled with nano diamonds to achieve the preparation of high-performance epoxy resin at low content. The results showed that at the filling content of 30 wt%, the thermal conductivity of epoxy nanocomposites showed a dramatic thermal conductivity enhancement of 1263%, the energy storage modulus increased by 1.1 GPa, and the dielectric loss remained unchanged at 50 Hz. The advantages of the composite are the structural design and surface modification of the filler, which not only take advantage of its inherent advantages, but also improve the interface area with the epoxy matrix. The composite materials with excellent properties are expected to provide theoretical guidance for the application of high thermal conductivity dielectric materials.     

Novel synthesis of nano‐calcium carbonate (CaCO3)/polystyrene (PS) core–shell nanoparticles by atomized microemulsion technique and its effect on properties of polypropylene (PP) composites

Calcium carbonate (CaCO₃)/polystyrene (PS) nanoparticles (<100 nm) with core–shell structure were synthesized by atomized microemulsion technique. The polymer chains were anchored onto the surface of nano‐CaCO₃ through triethoxyvinyl silane (TEVS) as a coupling agent. Ammonium persulfate (APS), sodium dodecyl sulfate (SDS) and n‐pentanol were used as initiator, surfactant, and cosurfactant, respectively. Polymerization mechanism of core–shell latex particles was discussed. Encapsulation of nano‐CaCO₃ by PS was confirmed by using transmission electron microscope (TEM). Grafting percentage of core–shell particles was investigated by Thermogravimetric Analyzer (TGA). Nano‐CaCO₃/PS core–shell particles were characterized by Fourier transform infrared (FTIR) spectrophotometer and differential scanning calorimeter (DSC). The results of FTIR revealed existence of a strong interaction at the interface of nano‐CaCO₃ particle and PS, which implies that the polymer chains were successfully grafted onto the surface of nano‐CaCO₃ particle through the link of the coupling agent. In addition, TGA and DSC results indicated an enhancement of thermal stability of core–shell materials compared with the pure nano‐PS. Nano‐CaCO₃/PS particles were blended with polypropylene (PP) matrix on Brabender Plastograph by melt process with different wt% of loading (i.e. 0.1–1 wt%). The interfacial adhesion between nano‐CaCO₃ particles and PP matrix was significantly improved when the nano‐CaCO3 particles were grafted with PS, which led to increased thermal, rheological, and mechanical properties of (nano‐CaCO₃/PS)/PP composites. Scanning electron microscope (SEM) and atomic force microscope (AFM) images showed a perfect dispersion of the nano‐CaCO₃ particles in PP matrix. Copyright © 2011 John Wiley & Sons, Ltd.     

Polymer nanoparticles: their effect on rheological,thermal, and mechanical properties of linear low‐density polyethylene (LLDPE)

Rheological, thermal, and mechanical properties of polymer particle/LLDPE blends were studied in this paper. The blends were prepared individually by incorporating nanoparticles of polystyrene (nPS) of ～60 nm and polymethyl methacrylate (nPMMA) of ～50 nm with different wt% loading (i.e., 0.10–0.5%). It was shown from the experimental results that rheological, thermal and mechanical properties were increased as polymer particles blended with LLDPE. Blends with 0.25 wt% loading of nPS and 0.5 wt% loading of nPMMA exhibited better rheological, thermal, and mechanical properties compared with that of other wt% loadings. The improvements in properties were due to the close packing of LLDPE chains as recorded by improvement in crystallinity of LLDPE with addition of nPS and nPMMA as shown by SEM. Copyright © 2010 John Wiley & Sons, Ltd.     

Study of the formation temperature of mixed LaREO<Subscript>3</Subscript> (RE ≡ Dy,Ho, Er,Tm, Yb,Lu) and NdGdO<Subscript>3</Subscript> oxides

Mixed LaREO₃ (RE ≡ Dy, Ho, Er, Tm, Yb, Lu) and NdGdO₃ oxides were prepared by thermal decomposition of the corresponding co-precipitated mixed oxalates. The decomposition of La/RE and Nd/Gd oxalates was studied by means of differential thermal analysis and thermogravimetric (DTA-TG) measurements; in particular the last step, consisting of the loss of a CO₂ molecule from the corresponding oxycarbonate, has been thoroughly investigated, as it is particularly interesting for the study of the formation temperature of mixed rare earth oxides. After the release of CO₂, the oxides crystallize in a distorted perovskitic cell or one of the structures typical of rare earth sesquioxides, depending on the cationic size difference and on the average cationic radius. The mixed rare earth oxycarbonate decomposition has been studied in comparison to the decomposition of single rare earth oxycarbonates. A trend of the mixed oxides formation temperature as a function both of the average cationic size and of the cationic sizes difference has been observed and compared to the behaviour of single rare earth oxides.     

Thermal properties stability of UV irradiated PVA nanohybrid composites

Zn‐Al‐salicylic nanohybrid layers have been prepared and used as fillers for polyvinyl alcohol (PVA). Nanohybrid layers of a broad absorption area in UV region were completely and uniformly dispersed in a continuous polymer matrix. PVA and PVA nanohybrid composite (NHC) films were exposed to UV irradiation. Thermal properties (diffusivity, effusivity, and conductivity) of both have been measured through photoacoustic technique before and after UV irradiation. Thermal parameters of PVA suffered from a quick deterioration with UV exposure due to reduction of the phonon mean free path as a result of molecular chain scissions. However, significant stability in such parameters of NHC has been obtained under the influence of UV irradiation. This thermal properties stability may be an important step on the way of obtaining photostable polymer NHC. Copyright © 2012 John Wiley & Sons, Ltd.     

Thermal and photochemical effects on the structure,morphology, thermal and optical properties of PVA/Ni0.04Zn0.96O and PVA/Fe0.03Zn0.97O nanocomposite films

Ni_0.04Zn_0.96O and Fe_0.03Zn_0.97O with average diameter of 23 and 19 nm, respectively, have been synthesized by a modified sol–gel method to be used in the preparation of (100 − x)/x poly(vinyl alcohol)/oxide nanocomposite films, with x = 0, 1, 3 and 5 (in wt.%). A 125 W-Hg vapor lamp with emission above 254 nmwas used to irradiate PVA/Ni_0.04Zn_0.96O and PVA/Fe_0.03Zn_0.97O films. The effect on their structural, thermal, morphological and optical properties was studied by TG, DSC, DRX, AFM, UV–vis and PL spectrophotometry. The Ni_0.04Zn_0.96O addition on PVA films decreases the thermal stability of the polymer in inert and in oxidative atmosphere. In contrast, the Fe_0.03Zn_0.97O presence in the PVA films seems to increase the thermal stability of the polymer. The characteristic peak of the crystalline phase of PVA and wurtzite phase of the zinc oxide were identified through X-ray diffraction in both films. The crystallinity of the PVA film increases with UV irradiation and with the presence of Ni_0.04Zn_0.96O and Fe_0.03Zn_0.97O. The roughness of the PVA film was not modified by the addition of the doped oxides; however, it increases after UV irradiation, more significantly in the films containing the oxides. The PVA film exhibits absorption around 280 nm characteristic of π–π^∗ transitions related to carbonyl groups from residuals acetate, while the 95/05 PVA/Ni_0.04Zn_0.96O and 95/05 PVA/Fe_0.03Zn_0.97O nanocomposite films show absorption at the visible region which is characteristics of the band gap reduction of the doped oxides. The photoluminescence of PVA was modified by the presence of the oxides in the film. These nanocomposite films are interesting due to their thermal, mechanical (flexible) properties and low cost of production. In addition they are also able to exhibit peculiar optical properties showing potential to be used in photonic devices, gas sensors and organic solar cell applications.     

Effect of environmental weathering on flexural creep behavior of long fiber-reinforced thermoplastic composites

Flexural creep behavior of nylon 6/6 (NY66)- and polypropylene (PP)- based long fiber (l/d = 2000−10 000) thermoplastic (LFT) composites was investigated as a function of ultraviolet irradiation and moisture absorption. Extrusion/compression-molded panels were prepared according to ASTM D-2990 and conditioned according to ASTM D-618. NY66 and PP LFTs were characterized using scanning electron microscopy (SEM), differential scanning calorimetry (DSC), and Fourier-transform infrared (FTIR) spectroscopy in the unexposed condition, and as-exposed to 253.7 nm UV radiation. The creep compliance of PP LFT increased with increasing UV exposure, whereas the creep compliance of NY66 LFT showed a moderate decrease with increasing UV exposure. Moisture absorption experiments were performed in boiling water until saturation on NY66 and its LFT composites. Characterization of desorbed moisture absorption specimens suggested slight variation in the structure, and an analysis of creep compliances showed minimal changes as compared to the dry/unexposed specimens.     

Changes in physicochemical and mechanical properties of electron-beam irradiated polypropylene syringes as a function of irradiation dose

In the present study, the effect of electron-beam irradiation on physicochemical and mechanical properties of polypropylene (PP) syringes was studied. Three irradiation doses (30, 60 and 120 kGy) were applied to all samples. Non-irradiated PP syringes were used as control samples. Electron-beam irradiation caused an increase in the degree of yellowness and in the extractable radiolysis products. A decrease in compression strength and extension at break was the result of electron-beam irradiation on mechanical properties of PP syringes. Minor differences were observed in FTIR spectra, mainly in the region of 1720 cm⁻¹, corresponding to the absorption of carbonyl compounds. Gas chromatography/mass spectrometry (GC/MS) analysis indicated the formation of a number of radiolysis compounds while a number of compounds initially present in non-irradiated syringes were destroyed by the irradiation. The degradation on polymer properties caused by electron-beam irradiation was less severe than that caused by gamma irradiation.     

Investigation of degradation mechanisms in mechanical properties of polyimide films exposed to a low earth orbit environment

The degradation of the mechanical properties of polyimide films was evaluated by means of tensile tests after exposure to a low earth orbit (LEO) environment. Polyimide films irradiated with atomic oxygen (AO), ultraviolet (UV) light, and electron beam (EB) rays using ground simulation facilities were also evaluated similarly and compared. In these experiments tensile stress (7.0 MPa or less) was applied to the samples in order to assess its effects on mechanical properties. The mechanical properties of the flight samples decreased concomitantly with increased exposure duration. The fracture surfaces exhibited characteristic radiated patterns initiating from the exposed surfaces which showed a rough texture. In the AO-irradiated samples the mechanical properties degraded and the surface texture developed as the AO fluence increased; similar fracture surfaces appeared in the flight samples. In contrast, UV and EB irradiation had little impact on mechanical properties. Based on these results, the eroded surfaces by AO irradiation served as the starting points of the rupture, resulting in degradation of mechanical properties of polyimide films exposed to a LEO environment. The tensile stress states induced no difference in evaluations.     

Investigating the effect of accelerated weathering on the mechanical and physical properties of high content plastic solid waste (PSW) blends with virgin linear low density polyethylene (LLDPE)

In developing countries, plastic solid waste (PSW) poses a serious threat due to the increase in the dependency on landfilling as well as other environmental issues. Hence, valorising the accumulated waste is essential to promoting more environmentally friendly practices. In this work, the mechanical and physical properties of virgin linear low density (LLDPE) and LLDPE blends with PSW are reported. The formulations studied contained the following virgin to waste ratios (wt.%/wt.%): 100/0, 75/25, 50/50, 25/75 and 10/90. The effect of photo-degradation on the studied specimens was investigated using accelerated weathering tests in a UV chamber. Young's modulus showed an increase with exposure duration due to change in the samples' crystallinity. The loss of mechanical integrity (i.e. stress and strain at rupture) of the samples studied was related to the photo-degradation mechanisms, namely cross-linking and photo-oxidation. Haze and light transmission measured indicated that there was a loss of the amorphous regions in the samples studied after about 200 h of continuous exposure. The total change in colour (ΔE) was estimated but did not show a clear trend, indicating a clear dependency on wash mechanism and continuous loss of polymer colour and degradation.     

Facile fabrication of organically modified boron nitride nanosheets and its effect on the thermal stability,flame retardant,and mechanical properties of thermoplastic polyurethane

Although hexagonal boron nitride (h‐BN) has presented a potential prospect in polymer composite fields, undesirable interfacial interaction with polymer matrix that generates serious aggregation of nanomaterials has suppressed its enhancement effect. Moreover, the chemically inert surface of h‐BN also makes the commonly used approach that improves the interfacial interaction between nanofillers and polymeric matrix invalid. Herein, the functionalized modification of chemically inert h‐BN was successfully fabricated by the adsorption of cetyl‐trimethylammonium bromide, with electrostatic interactions. The obtained h‐BN (cetyl‐trimethylammonium bromide‐BN) was well characterized by systematic tests and then added into thermoplastic polyurethane (TPU) matrix. The inclusion of functionalized h‐BN can dramatically improve thermal stability, flame retardant, and mechanical properties of TPU composites. With the incorporation of as low as 4.0 wt% nanofillers, maximal value of heat release rate and total heat release of TPU were reduced by 57.5% and 17.8%, compared with those of pure TPU, respectively. Moreover, tensile strength of TPU composite with a loading of 2.0 wt% was increased by 79.3% in comparison with that of neat TPU. The facile functionalized approach of chemically inert h‐BN paves the way for promising applications of h‐BN in the development of flame retardant polymer materials.