Plasticizer for poly(vinyl chloride) from cardanol as a renewable resource material

The present work is aimed to the preliminary analysis of the applicability of cardanol derivatives as renewable plasticizers for soft PVC. Two different plasticizers were studied, obtained by esterification of the cardanol hydroxyl group (cardanol acetate) and further epoxidation of the side chain double bonds (epoxidated cardanol acetate). Differential Scanning Calorimetry (DSC) was used to study the miscibility between PVC and cardanol derived plasticizers. The miscibility was correlated to the chemical structure of plasticizer by means of the Hansen solubility parameter analysis. Results obtained indicated that esterification of cardanol yields a partial miscibility with PVC, whereas esterification and subsequent epoxidation yield a complete miscibility with PVC. Therefore cardanol acetate, obtained by solvent-free esterification of cardanol, was used as a secondary plasticizer of PVC. Mechanical and rheological analysis showed that the cardanol acetate can partially replace DEHP in PVC formulation.     

Plasticizing and thermal stabilizing effect of bio-based epoxidized cardanol esters on PVC

Poly(vinyl chloride) (PVC) is a widely used plastics in different industries. It is an intrinsically hard and brittle polymer and requires the use of plasticizers to improve the processability. Commonly used phthalate-based plasticizers have serious toxicity issues and we present alternatives based on epoxidized soybean oil (ESO) and epoxidized cardanol esters (ECEs). ECEs are synthesized from cardanol and three fatty acids (oleic, ricinoleic, and myristic) using 1-ethyl-3-(3-dimethylaminopropyl) carbodiimide (EDC) as a coupling agent. Their structure and purity are confirmed by Fourier transform infrared spectroscopy (FTIR) and Nuclear magnetic resonance. Moreover, plasticized PVC films are prepared using a solvent-free method. The replacement of 10 phr of ESO with 5 phr of ECE improves the plasticizing power due to the co-solvency effect. Mechanical properties and thermal stability of plasticized PVC films are correlated with the chain length and the number of epoxy groups in ECE. The best plasticizing effect is observed for epoxidized cardanol-myristate (ECD-MA). ECD-MA as a shorter-chain secondary plasticizer is more compatible with ESO and allows higher conformational mobility of PVC chains. PVC/30ESO/5ECD-MA polymer exhibits an exceptionally high initial thermal decomposition temperature (314.4°C) while preserving moderate ductility and tensile strength (263.4% and 23.3 MPa). Overall, this study highlights the potential applicability of ECD-MA in combination with ESO as a sustainable, bio-based plasticizer and heat stabilizer for flexible PVC products.     

Poly(?-caprolactone)-based ‘green’ plasticizers for poly(vinyl choride)

A series of proposed plasticizers for poly(vinyl chloride) (PVC), based on poly(?-caprolactone) (PCL) with octanoate and benzoate-terminal groups, were synthesized with various microstructures and molecular weights (MW) and tested for biodegradability as well as for mechanical performance, and leaching resistance in blends with PVC. The plasticization efficiency of each was characterized by measuring the glass transition temperature (T_g) and tensile properties of PCL/PVC blends. The PCL-octanoate plasticizers demonstrated plasticization efficiency similar to di(ethylhexyl) phthalate (DEHP) with the same plasticizer loading. PCL-benzoate/PVC blends had much higher T_gs (∼20 °C higher) compared to PCL-octanoate/PVC and DEHP/PVC blends. Yield stresses were about two times higher for PCL-benzoate/PVC blends compared to PCL-octanoate/PVC and DEHP/PVC blends, reflecting the stiffer nature of such blends. Biodegradation was rapid for all PCL-octanoates, with the exception of linear PCL-octanoates with arm molecular weights >10³ g mol⁻¹. Biodegradation rates of PCLs by Rhodococcus rhodocrous were not affected by microstructure for the range of PCL topologies studied (linear versus three or four arms) but were slower for PCLs made from commercial PCL-diols that had a central ether linkage due to the initiator used to make these compounds. Leaching resistance was higher as PCL molecular weight increased and, for pairs of comparable sized species, significantly less PCL-benzoate leached out compared to the PCL-octanoate. For the range of PCL topologies studied, the number of arms did not significantly affect leaching resistance. In summary, both the end group and the molecular weight influenced the leaching resistance of the PCL. PCL-octanoates were comparable plasticizers to DEHP in terms of the mechanical properties examined, and were rapidly degraded by a common soil microorganism.     

Viscoelastic and thermal characterization of crosslinked PVC

Soft PVC is employed for the manufacturing of a wide range of products with different properties and a relatively low cost. The utilization of soft PVC is restricted by the poor thermal, chemical and mechanical resistance properties. Also, plasticizer migration can modify the properties or can make useless the materials for some applications because of toxicity or a general loss of properties. PVC crosslinking is the most effective way to improve mechanical and transport properties of rigid or flexible PVC at high temperatures, but at the same time the thermal stability of PVC may be significantly reduced. In this work, the crosslinking reaction of plasticized poly(vinyl chloride) (PVC) through difunctional amines was studied. The mechanisms involved in the crosslinking reaction were explained by Fourier transform infrared (FTIR) analysis. The thermal activated crosslinking reaction was studied by cone and plate rheometry, analyzing the evolution of viscoelastic properties of the suspension as a function of time and temperature. The effect of the addition of crosslinking agents on the thermal stability of the polymer was studied by thermogravimetric analysis (TGA), which revealed that crosslinking reactions promote thermal degradation phenomena in the polymer matrix. This is attributed to the formation of HCl and other species promoting polymer degradation during crosslinking, thus leading to higher weight loss during thermal treatment with respect to unmodified PVC plastisols. This was also confirmed by an evident yellowing after crosslinking, especially at higher temperatures.     

Influence of polyesterurethane plasticizer on the kinetics of poly(vinyl chloride) decomposition process

Poly(vinyl chloride) (PVC), plasticized by di(2-ethylhexyl) phthalate (DEHP), medium molecular mass polyesterurethane (PU) or by both plasticizers, was thermally degraded under dynamic thermogravimetric conditions and the kinetics of decomposition was studied by isoconversional methods and by non-linear regression. It has been found that the initial decomposition temperature is higher for PVC plasticized with PU, as compared with PVC plasticized with di(2-ethylhexyl) phthalate (DEHP) or plasticized with PU/DEHP, and thermal degradation shows features of a multi-step complex process. Application of polymeric plasticizer leads to the increase and a 'smoothing' effect in the course of energy of activation and pre-exponential factor at the initial stage of decomposition indicating thus the hindered migration of medium molecular mass compound from PVC matrix (in comparison with PVC containing monomeric DEHP) due to steric hindrances as well as due to specific interactions between C=O and Cl groups along the macrochains. Kinetic model function of the decomposition process of PVC/DEHP and PVC/DEHP/PU blends was found to be a two-stage autocatalyzed reaction of n^th order; autocatalytic effect is associated most likely with the role of HCl formed during PVC decomposition. For PVC/PU blend best fit was found by non-linear regression for a two-stage scheme in which first stage was Prout-Tompkins model and the second was autocatalytical model of n^th order - the first one involves particle disintegration, which was promoted by product generation at branching PVC 'pseudo-crystals' nuclei, thus exposing more surface on which decomposition reaction proceeds.     

Designing anti-migration furan-based plasticizers and their plasticization properties in poly (vinyl chloride) blends

The use of bio-based plasticizers with low toxicity and good compatibility with polyvinyl chloride (PVC) has attracted more attention in the recent years. With bio-based 2, 5-furandicarboxylic acid (FDCA) and butyl oligo-glycol ethers as raw materials, three liquid furan-based plasticizers of di(butyl glycol) furan-2,5-dicarboxylate, di(butyldiglycol) furan-2,5-dicarboxylate and di(butyltriglycol) furan-2,5-dicarboxylate were synthesized by direct esterification. The chemical structure of three plasticizers was characterized with FTIR, ¹H NMR and ¹³C NMR. From DMA measurement, the glass transition temperature (T_g) of the plasticized PVC was decreased gradually when furan-based plasticizers were added to PVC formulation from 30 up to 50 phr. Due to lots of ether bonds in furan-based plasticizers, they expressed over two-fold lower migration in organic solvent compared with the traditional plasticizer diethylhexyl phthalate (DEHP). Through the characterization of elongation at break, hardness and thermal stability, furan-based plasticizers presented the same plasticization properties as DEHP, and had potential industrial application prospects.     

Synthesis of an efficient bio-based plasticizer derived from waste cooking oil and its performance testing in PVC

In order to develop an efficient and sustainable plasticizer, the waste cooking oil and malic acid were used as the main raw materials in this study to synthesize a bio-based plasticizer (acetylated-fatty acid methyl ester-malic acid ester, AC-FAME-MAE) by environment-friendly methods, and the structure was characterized by FTIR and ¹H NMR. The properties of the poly (vinyl chloride) (PVC) with AC-FAME-MAE were tested and compared with those of the PVC plasticized with DOP (di-2-ethylhexyl phthalate) and EFAME (epoxy fatty acid methyl ester), respectively. The results of tensile test, TGA and leaching test showed that the mechanical properties, thermal stability and overall solvent resistance of PVC films with AC-FAME-MAE were significantly better than those of PVC films plasticized by DOP or EFAME. From the results of DMA, the plasticized efficiency of AC-FAME-MAE was as good as DOP. The application of AC-FAME-MAE has higher safety in the food industry based on the results of food simulation fluids experiment.     

Extraction and percolation of PAEs from chemical protective gloves

Phthalates (PAEs) have high solubility in polymers and are added as plasticisers to increase the flexibility and plasticity of polymeric materials. In this study, methanol, hexane, ethyl ether and acetone were used for the extraction of PAEs from chemical protective gloves at temperatures of 20–80 °C. DEHP (di-2-ethylhexyl phthalate) and DBP (di-n-butyl phthalate) were extracted from neoprene, nitrile and PVC glove samples using the above four solvents. The extraction level of DEHP from the glove samples was proportional to the Log K_ow values of the extraction solvents. This result implied that PAEs were more soluble in non-polar solvents and were likely to be extracted from the gloves. Increasing the extraction temperature resulted in a higher extraction of DBP and DEHP from the gloves. In the ASTM F739 permeation method, the aromatic solvents permeated through the glove samples and dissolved DEHP. If the permeant and DEHP had similar solubility parameters, DEHP was likely to be leached from the gloves. The modelling results indicated that the permeation behaviour of the organic solvent in the PVC glove was non-Fickian diffusion. It was speculated that the plasticiser increased the diffusion coefficients of the permeants in the PVC gloves. This study suggested that the potential dissolution and leaching of PAEs from chemical protective gloves should be a concern for workers who handle organic solvents.     

Long-term performance of poly(vinyl chloride) cables, Part 2: Migration of plasticizer

Cable samples with plasticized poly(vinyl chloride) insulations were aged in air at temperatures between 80 and 155 °C. The concentrations of the plasticizer (di-(2-ethylhexyl) phthalate, DEHP) in the insulations of the aged cables were determined by extraction of samples in tetrahydrofuran followed by analysis of the extract by liquid chromatography. The plasticizer concentration data for different ageing times were analysed by numerical methods, fitting Fick's second law with a concentration-dependent diffusivity. The analysis showed that the transport of the plasticizer to the surrounding air phase was controlled by diffusion at 120 and 155 °C with an activation energy of 89 kJ mol⁻¹. The evaporation of the plasticizer from the outer boundary was rate controlling at lower temperatures (≤100 °C). The rate of evaporation was initially constant and independent of the plasticizer concentration at both 80 and 100 °C. The activation energy for the initial DEHP loss rate from PVC at these temperatures was the same as that obtained for evaporation of pure DEHP on a glass plate at 60-100 °C measured by thermogravimetry, 98 ± 2 kJ mol⁻¹. Furthermore, the evaporation rate of pure DEHP on a glass plate was also of the same order of magnitude as the rate of plasticizer loss from the cable insulation. Extrapolation of the plasticizer loss rate data (from the cable at 80 °C and from pure liquid DEHP at temperatures between 60 and 100 °C) to 25 °C predicted a maximum loss of plasticizer of 1% over 25 years. This is in accordance with earlier presented data and with the data presented in this report.     

Compact NMR Spectroscopy for Low-Cost Identification and Quantification of PVC Plasticizers

Polyvinyl chloride (PVC), one of the most important polymer materials nowadays, has a large variety of formulations through the addition of various plasticizers to meet the property requirements of the different fields of applications. Routine analytical methods able to identify plasticizers and quantify their amount inside a PVC product with a high analysis throughput would promote an improved understanding of their impact on the macroscopic properties and the possible health and environmental risks associated with plasticizer leaching. In this context, a new approach to identify and quantify plasticizers employed in PVC commodities using low-field NMR spectroscopy and an appropriate non-deuterated solvent is introduced. The proposed method allows a low-cost, fast, and simple identification of the different plasticizers, even in the presence of a strong solvent signal. Plasticizer concentrations below 2 mg mL⁻¹ in solution corresponding to 3 wt% in a PVC product can be quantified in just 1 min. The reliability of the proposed method is tested by comparison with results obtained under the same experimental conditions but using deuterated solvents. Additionally, the type and content of plasticizer in plasticized PVC samples were determined following an extraction procedure. Furthermore, possible ways to further decrease the quantification limit are discussed.     

Transfer of liquids between plasticized PVC and acetic acid. Model and experiment

When plasticized PVC is in contact with acetic acid, there is simultaneous diffusion of the liquid into, and the plasticizer out of the polymer. These transfers are controlled by diffusion in the unsteady state, with concentration-dependent diffusivity for both liquids. The transfer process is complicated for acetic acid, because the amount transferred rises quickly to a maximum with a resulting swelling of polymer, and then decreases to the equilibrium value. A model is used for calculating the amount of the liquids transferred at various times, as well as the profiles of concentration developed through the PVC. Short tests help to give information on the kinetics of these transports.     

Kinetics of thermal degradation of poly(vinyl chloride)

Extensively studied thermal degradation of polyvinyl chloride (PVC) occurs with formation of free hydrogen chloride and conjugated double bonds absorbing light in visible region. Thermogravimetric monitoring of PVC blends degradation kinetics by the loss of HCl is often complicated by evaporation and degradation of plasticizers and additives. Spectroscopic PVC degradation kinetics monitoring by absorbance of forming conjugated polyenes is specific and should not be affected by plasticizers loss. The kinetics of isothermal degradation monitored by thermal gravimetric analysis in real time was compared with batch data obtained by UV/Visible absorption spectroscopy. Effects of plasticizer on kinetics of polyene formation were examined. Thermal degradation of PVC films plasticized with di-(2-ethylhexyl) phthalate (DEHP) and 1,2,4-benzenedicarboxylic acid, tri-(3-ethylhexyl) ester (TOTM) was monitored by conjugated double bonds light absorption at 350 nm at 160, 180, and 200 °C. Plasticizer-free PVC powder degradation kinetics and that of plasticized films were also obtained thermogravimetrically at temperatures ranging from 160 to 220 °C. Plasticizer-free PVC powder degradation and spectroscopically monitored degradation of plasticized PVC films occurred with the same apparent activation energy of ≈150 kJ mol⁻¹. No difference in degradation kinetics of films plasticized with DEHP and TOTM was detected.     

Preparation of plasticized PVC samples with very low matter transfers

Plasticized PVC is very often used for packaging for liquid foods or blood and blood components. Two simultaneous matter transfers may take place, one concerned with the liquid entering the PVC, and the other with the plasticizer leaving the PVC. Both transfers are controlled by diffusion in transient conditions with concentration-dependent diffusivities. By using information obtained on the profiles of concentration of both these liquids developed through a PVC sheet during the process and with the help of a model based on an explicit numerical analysis with finite differences, we have developed a method of preparation of plasticized PVC sample with very low matter transfers. The principle of this method is as follows: after soaking the sample in a liquid for a definite short time, the sample is extracted and the liquid is evaporated. The concentration of the plasticizer is high within the PVC, but very low on the surface; the sample is therefore not permeable to liquids.     

Study of the properties of rigid and plasticized PVC/PMMA blends

The aim of this work is to study the structure-properties relationship of rigid and plasticized PVC/PMMA blends. For that purpose, blends of variable compositions were prepared in the absence and in the presence of a plasticizer di (ethyl-2 hexyl) phtalate or DEHP. The miscibility of the two polymers was investigated by differential scanning calorimetric analysis (DSC) and Fourier transform infrared spectroscopy. The weight loss from 30 to 600°C was investigated by thermogravimetric analysis (TGA). The thermal degradation under nitrogen at 185°C was studied and the amount of HCl released from PVC was measured by the pH method. Furthermore, the variation of mechanical properties such as tensile behavior, hardness and impact resistance was investigated for all blend compositions.     

Effect of molecular interactions on the miscibility and structure of polymer blends

The effect of polymer-polymer interactions on the miscibility and macroscopic properties of PVC/PMMA, PVC/PS and PMMA/PS blends were studied in the entire composition range. The miscibility of the components was characterized by the Flory-Huggins interaction parameter or by quantities related to it. Thermal analysis, light transmittance measurements, and scanning electron microscopy were carried out on the blends and their mechanical properties were characterized by tensile tests. Interactions were analyzed by infrared spectroscopy and contact angle measurements. All three polymer pairs form heterogeneous blends, but the strength of molecular interactions is different in them, the highest is in PVC/PMMA system resulting in partial miscibility of the components and beneficial mechanical properties. The structure of these blends depends strongly on composition. A phase inversion can be observed between 0.5 and 0.6 PMMA content accompanied with a significant change in structure and properties. The PVC/PS and the PMMA/PS pairs are immiscible, though the results indicate the partial solubility of the components. The analysis of the surface characteristics of the components and the comparison of quantities derived from them with miscibility as well as with the macroscopic properties of blends revealed that blend properties cannot be predicted in this way, since they are affected by several factors.     

Evaporative loss kinetics of di(2-ethylhexyl)phthalate (DEHP) from pristine DEHP and plasticized PVC

The migration of di(2-ethylhexyl)phthalate (DEHP) from poly(vinyl chloride) (PVC) to a surrounding gas phase at temperatures below 120 °C kinetically is controlled by evaporation. The effects on the DEHP loss rate of nitrogen flow rate, relative humidity and degradation of the plasticizer at 100 °C was assessed. The sample mass decreased linearly with time for both pristine DEHP and plasticized PVC at comparable rates, suggesting that a thin film of DEHP was present on the jacketing insulation during desorption. The latter hypothesis was supported by infrared spectroscopy and by the fact that DEHP is an amphiphilic molecule that will tend to aggregate at the surface with the hydrophobic 2-ethylhexyl units at the air interface. The effect on the migration rate of moisture present in the gas phase was negligible. The DEHP loss rate increased in a retarding non-linear fashion with increasing gas flow rate. In one of the experiments, DEHP was accidently degraded as revealed by discoloration, the presence of low molar mass degradation products (liquid chromatography) containing additional carbonyl groups (infrared spectroscopy) and an increase in the evaporation rate at temperatures between 100 and 130 °C.     

Degradation behavior and application of recycled PVC sheet made of floor sheet for railway vehicle

A floor sheet made of plasticized poly(vinyl chloride) (PVC) is used as interior material for railway vehicle. Some of the floor sheets mainly used in Express and Shinkansen vehicles were layered by vulcanized surface to protect against the fire. Therefore, these floor sheets have been considered as inappropriate material for recycling. In this paper, some varieties of recycled sheets made of these floor sheets have been studied with respect to a long-term stability which is necessary for practical application. Through the weathering test, these recycled sheets indicated suitable mechanical properties for long-term outdoor use; however, at the beginning of weathering test, the elongation was reduced by the rapid flow out of plasticizer. The mechanical strength was closely related to the plasticizer concentration. Based on the plasticizer concentration, the tensile strength could be estimated without dependence of specimen preparations and the slope of the elongation was related to the content of the floor sheet. To prevent flowing out of plasticizer, virgin PVC was laminated to the surface of recycled sheet. The laminated sheet was set up at the outdoor to be used as an anti-weed sheet. For more than five years, the laminated sheet has kept on preventing overgrowth of weed and flow out speed of plasticizer has decreased by the effect of virgin PVC lamination. It is presumable that the laminated sheet was estimated to be used as the anti-weed sheet for more years.     

Influence of plasticizer content on the transition of electromechanical behavior of PVC gel actuator

The actuation performance of plasticized poly(vinyl chloride) (PVC) gel actuators in an electric field depends on their chemical composition and electrical and mechanical properties. The influence of plasticizer (dibutyl adipate) content on electromechanical behavior of PVC gels was investigated by impedance spectroscopy and space charge measurement. By plasticizing the PVC, the dielectric constant and space charge density of PVC gel were drastically increased at 1:2 w/w ratio of PVC to plasticizer. To apply the results obtained from the impedance spectroscopy and space charge measurement, electrostatic adhesive forces generated between the PVC gel and the anode were measured. The electrostatic adhesive force at the anode was also dramatically increased at the same plasticizer content. All of the results indicated a transition of electromechanical behavior of PVC gel in the electric field, which was considered to originate from the orientation of polarized plasticizer molecules and dipole rotation of PVC chains. By using the electrostatic adhesive force of PVC gel derived from the electromechanical transition, a new electroactive actuator can be developed for novel applications.     

Performance testing of a green plasticizer based on lactic acid for PVC

In order to develop alternative green plasticizers, a bio-based plasticizer, acetylated lactic acid 1,4-cyclohexanedimethyl ester(ALCH), with novel molecule geometry was synthesized from l-lactic acid and characterized by FTIR, ¹H NMR and matrix-assisted laser desorption/ionization time of flight mass spectrometry (MALDI-TOF-MS). The prepared ALCH was mixed with poly(vinyl chloride) (PVC) as plasticizer and the results indicated that the PVC films plasticized by ALCH have better migration and volatility stability than acetyl tributyl citrate (ATBC). In addition, ALCH could endow PVC products with excellent performance of strength, elongation and elasticity. With the substitution of ALCH for ATBC, glass transition temperature (Tg) of PVC films decreased gradually from 61.3°C to 55.0 °C. The self-polymerization of lactic acid gives ALCH better plasticizing effectiveness than ATBC.     

Liquid transport process in polymeric materials. Application with plasticized PVC with low matter transfer

When a plasticized poly(vinyl chloride), (PVC), is in contact with a liquid, some matter transfer may take place, the liquid entering the polymer while the plasticizer leaves the polymer. These two mass transfers are controlled by transient diffusion and are connected with each other. No mathematical treatment can be made and numerical models taking all the facts into account are built and tested. New methods are studied, in order to prepare plasticized PVC with low matter transfer. The principle of the method consists of creating a steep profile of the plasticizer within the polymer with a low concentration on the surface. Other improvement is obtained by depositing on the polymer surface a thin layer of a liquid poorly soluble in the liquid stored in the PVC packaging.