Synergistic effect of functional carbon nanotubes and graphene oxide on the anti‐corrosion performance of epoxy coating

In this work, we reported the synergistic effect of functional carbon nanotubes (CNTs) and graphene oxide (GO) on the anticorrosion performance of epoxy coating. For this purpose, the GO and CNTs were firstly modified by the 3‐aminophenoxyphthalonitrile to realize the nitrile functionalized graphene oxides (GO‐CN) and carbon nanotubes (CNTs‐CN). As modified GO‐CN and CNTs‐CN were characterized and confirmed by Fourier transform infrared spectroscopy, X‐ray photoelectron spectroscopy, and gravimetric analyzer. It was found that about 19 and 24 wt% of 3‐aminophenoxyphthalonitrile were grafted onto the surface of the GO and CNTs, respectively. The electrochemical impedance spectroscopy results showed that the GO‐CN&CNTs‐CN hybrid materials exhibit a remarkable superiority in enhancing the anticorrosion performance of epoxy coatings. Significant synergistic effect of the lamellar structural GO‐CN and CNTs‐CN on the anticorrosion performance of epoxy composite coatings was designed. Besides, the epoxy coating with 1 wt% of the GO‐CN&CNTs‐CN hybrid exhibited the best anticorrosion performance, in which the impedance showed the largest one (immersion in 3.5 wt% of NaCl solution for 168 hr). Copyright © 2016 John Wiley & Sons, Ltd.     

Functionalized boron carbide for enhancement of anticorrosion performance of epoxy resin

In this study, epoxy coatings were modified by adding various compositions of B₄C particles. In order to achieve proper dispersion of particles in the epoxy coating and increasing chemical interactions between particles and polymeric coating, the surface of the B₄C particles was treated with γ‐(2,3‐epoxypropoxy) propytrimethoxysilane (KH560). The surface modification and microstructure of B₄C were characterized by Fourier transform infrared, X‐ray diffraction, X‐ray photoelectron spectroscopy, scanning electron microscopy, and transmission electron microscopy. Electrochemical impedance spectroscopy was also used to evaluate the impedance of coatings. The results revealed that the KH560 not only enhanced the interaction between B₄C particles and epoxy resin but also exhibited a remarkable ability to improve the anticorrosion performance of epoxy resin. The epoxy coating with the 3 wt% B₄C‐KH560 particles exhibited the best anticorrosion performance, which can be attributed to the best uniform dispersion of the B₄C‐KH560 particles, and the particles effectively block the aggressive species (Cl⁻, O₂, and H₂O) from the coating.     

Poly(dopamine) assisted epoxy functionalization of hexagonal boron nitride for enhancement of epoxy resin anticorrosion performance

Hexagonal boron nitride (h‐BN) is modified by a simple and green method based on self‐oxidation of dopamine and epoxy groups functionalized silane (KH560) grafting. The surface modification and microstructure of h‐BN are characterized by Fourier transform infrared spectroscopy, X‐ray diffraction, X‐ray photoelectron spectroscopy, scanning electron microscopy and transmission electron microscopy. The poly(dopamine) and epoxy groups not only increase the compatibility of the h‐BN and enhance its interaction with epoxy matrix but also exhibit a remarkable superiority in enhancing the anticorrosion performance of epoxy coatings. In addition, the anticorrosion mechanisms of h‐BN@PDA‐KH560 are tentatively discussed. Copyright © 2016 John Wiley & Sons, Ltd.     

Development of multifunctional polydimethylsiloxane (PDMS)‐epoxy‐zinc oxide nanocomposite coatings for marine applications

Multifunctional epoxy‐polydimethylsiloxane nanocomposite coatings with antifouling and anticorrosion characteristics have been developed via in situ polymerization method at different loading (1, 3, and 6.5 wt.%) of ZnO nanoparticles to cater marine applications. A detailed comparative analysis has been carried out between epoxy‐polydimethylsiloxane control (EPC) and ZnO‐reinforced coatings to determine the influence of ZnO loading on various properties. The incorporation of ZnO in EPC led to increase in root mean square (RMS) roughness to 126.75 nm and improved hydrophobicity showing maximum contact angle of 123.5° with low surface energy of 19.75 mN/m of nanocomposite coating as compared with control coating. The differential scanning calorimetry (DSC) result indicated improved glass transition temperature of nanocomposite coatings with highest T_g obtained at 83.69°C in case of 1 wt.% loading of ZnO. The increase in hydrophobicity of the system was accompanied by upgraded anticorrosion performance exhibiting 98.8% corrosion inhibition efficiency (CIE) as compared with control coating and lower corrosion rate of 0.12 × 10^?3 mm/year. The Taber abrasion resistance and pull‐off adhesion strength results indicated an increment of 34.7% and 150.7%, respectively, in case of nanocomposite coating as compared with the control coating. The hardness of nanocomposite coatings was also improved, and maximum hardness was found to be 65.75 MPa for nanocomposite coating with 1 wt.% of ZnO. Our study showed that the nanocomposite coating was efficient in inhibiting accumulation of marine bacteria and preventing biofouling for more than 8 months. The developed environment‐friendly and efficient nanocomposite material has a promising future as a high‐performance anticorrosive and antifouling coating for marine applications.     

Photoageing behaviour of epoxy nanocomposites: Comparison between spherical and lamellar nanofillers

The photochemical behaviour of a nanofilled epoxy resin has been studied. It has been shown that the filler content increases at the surface with irradiation time. Qualitative stiffness and adhesion measurements compare the surface properties of the filled and unfilled samples upon ageing. Depth profiling has been achieved by AFM nanoindentation and micro-FTIR. These two techniques allowed comparing stiffness and photooxidation of the aged samples. Both techniques showed an influence of nanofillers on thickness profiles. The relationship between the oxidation process and its consequences on the physical properties is explained taking into account oxygen permeability and light diffusion. Additionally, it has been shown that, whatever the content (5-10 wt%), the nature (silica or different organo-modified montmorillonites) or the shape of the filler (spherical or lamellar), the photoproducts were formed in comparable proportions and at similar rates as in the pristine matrix.     

Effect of preparation conditions on the thermal stability of an epoxy-functional inorganic-organic hybrid material system doped with Zr

An inorganic-organic hybrid material system consisting of (3-glycidyloxypropyl)trimethoxysilane, dimethyldimethoxysilane and zirconium(IV) n-propoxide was prepared by the sol-gel method. The influence of processing parameters including Zr content, UV irradiation and sol ageing on the thermal stability of the resultant thin films was characterised by thermogravimetry. It was demonstrated that the crosslinking of epoxy groups in the structure was the primary reason for variation in the thermal stability of the system. As Zr and/or UV irradiation may be employed to crosslink the epoxy groups in the structure, the thermal stability of the system can be tuned by the optimal combination of these two crosslinking methods.     

Fabrication of Fe3O4@SiO2 nanocomposites to enhance anticorrosion performance of epoxy coatings

SiO₂‐coated Fe₃O₄ (Fe₃O₄@SiO₂) nanocomposites were prepared by sol–gel method, and the anticorrosion performance of composite coatings was discussed. The structure of the Fe₃O₄@SiO₂ nanocomposites was verified through Fourier transform infrared, X‐ray diffraction, and scanning electron microscopy. Composite epoxy coatings with same concentrations of Fe₃O₄ and Fe₃O₄@SiO₂ were measured by scanning electron microscopy contact angle meter. More importantly, the Fe₃O₄@SiO₂ nanocomposites not only obtained a homogeneous dispersion and compatibility in epoxy resin but also exhibited an obvious superiority in enhancing the anticorrosion performance of epoxy coatings. Furthermore, the anticorrosion mechanism of Fe₃O₄@SiO₂/epoxy composite coating was tentatively discussed. Copyright © 2015 John Wiley & Sons, Ltd.     

Characterization and anticorrosive properties of poly(2,3‐dimethylaniline)/nano‐Al2O3 composite synthesized by emulsion polymerization

Poly(2,3‐dimethylaniline)/nano‐Al₂O₃ composite (PAC) was synthesized by emulsion polymerization using dodecyl benzene sulfonic acid as emulsifier and dopant. The structure of PAC was characterized by Fourier fransformation infrared spectroscopy, UV–visible adsorption spectroscopy, and field emission scanning electron microscopy. The thermal stability was studied by thermogravimetric analysis, and the electrochemical performances were studied by cyclic voltammetry measurements. Epoxy coatings containing PAC and poly(2,3‐dimethylaniline) (P(2,3‐DMA)), respectively, were painted on steel, and accelerated immersion tests were performed to evaluate the anticorrosion property of the coatings in 3.5% NaCl solution. The results showed that the addition of PAC and P(2,3‐DMA) could improve the anticorrosion performance of epoxy coating significantly and the PAC coating had higher corrosion resistance than that of P(2,3‐DMA). Copyright © 2013 John Wiley & Sons, Ltd.     

Effect of preparation conditions on the optical and physical properties of an epoxy-functional inorganic-organic hybrid material system

A hybrid material system consisting of (3-glycidyloxypropyl)trimethoxysilane, dimethyldimethoxysilane and zirconium(IV) n-propoxide was prepared. The influence of processing parameters including Zr content, UV irradiation and sol ageing on the properties of the resultant thin films was discussed. Refractive index, at 633 nm, and reflectance measurements were performed and near-field waveguide images of the samples were taken. Optical propagation loss measurements, at 633 nm, were studied. Film thickness and cross-sectional scanning electron microscopy images were obtained as a function of process conditions. FT-IR spectroscopy was used to monitor chemical reaction pathways in the system during processing. It was demonstrated that the crosslinking of epoxy groups in the structure, along with inorganic network formation as a result of sol-gel reactions, was the primary reason for the changes in the optical and physical properties of the system. As Zr containing species and/or UV irradiation may be employed to crosslink the epoxy groups in the structure, the optical and physical properties of the system can be tuned by optimal combination of these two crosslinking methods, as well as sol ageing process.     

Enhanced Anticorrosion Properties of Epoxy Coatings from Al and Zn Based Pigments

Anticorrosion epoxy coatings from Al and Zn based pigments were synthesized by adjusting their volume ratios, aiming at their increasing anticorrosion performances. The anticorrosion properties were examined via electrochemical impedance spectroscopy, Tafel polarization curve analysis and salt spray test. The coating morphologies before and after the salt spray tests were studied via scanning electron microscopy(SEM). The elemental and chemical compositions of the corroded surfaces of the coatings were analyzed by means of X-ray photoelectron spectroscopy(XPS). The results indicate that the coating composed of Al/Zn at 10:1(volume ratio) displays the maximum anticorrosion performances, which are superior to those of pristine Al or Zn based pigment.     

Effect of preparation conditions on the thermal stability of an epoxy-functional inorganic-organic hybrid material system with phenyl side group

A hybrid material system consisting of (3-glycidyloxypropyl)trimethoxysilane and dimethyldimethoxysilane as matrix materials and diphenyldimethoxysilane (DPDMS) as both a matrix material and a potential thermal stabiliser by the sol-gel method. A detailed thermogravimetric analysis study of the influence of processing parameters, including DPDMS content, UV irradiation and sol ageing, on the thermal stability of the resultant thin films was presented. FT-IR spectroscopy was used to monitor the changes in the relative amount of epoxy rings in the system during processing. It was demonstrated that the crosslinking of epoxy groups in the structure is the primary reason for changes in the thermal stability of the system. It was also shown that the thermal stability, in terms of 10% mass loss, of the material system could be improved up to 280 °C, by adjusting the preparation conditions, compatible with several subsequent high temperature optoelectronic integration processes.     

Effects of solar irradiation on the properties of ethylene-norbornene composites containing solvent dyes

This study investigates the effects of irradiation with artificial solar light on the resistance to aging of ethylene-norbornene (EN) copolymer with different solvent dyes and commercial stabilizers. The mechanical properties of the samples were measured before and after ageing using tensile tests. FTIR spectroscopy was used to evaluate the carbonyl index as a measure of photooxidation after irradiation. It was found that the carbonyl index of the samples depended on the type of additive in the composite. Secondary ion mass spectrometry (TOF-SIMS) was used to analyze the chemical composition of the sample surfaces. The degree of oxidative aging was evaluated by measuring the intensities of secondary C_xH_yO_z⁺ type ions. Samples containing anthraquinone solvent dyes, such as Solvent Blue 97 or Solvent Green 28, showed the most significant improvements in durability in an aging test. Some of the applied solvent dyes showed much greater ability than the studied stabilizers to protect EN films exposed to the full solar spectrum.     

Photo - DSC and real time - FT-IR kinetic study of a UV curable epoxy resin containing o-Boehmites

Nanocomposite coatings based on a cycloaliphatic epoxy resin (3,4-epoxycyclohexylmethyl-3′,4′-epoxycyclohexane carboxylate - CE) with two different o-Boehmites (content ranging from 5 to 10 wt.%) were prepared by cationic photopolymerization. Two different in situ monitoring techniques, photocalorimetry (p-DSC) and real time FT-IR spectroscopy (RT-IR) were used in order to investigate the kinetics of the photopolymerization process. A theoretical approach for establishing the equivalence of the irradiation conditions in the two experimental set-ups was developed in order to compare the obtained results.A substantial correspondence of the two techniques was found for the qualitative trend of the final conversion of the epoxy groups of the filled formulations relatively to the pure CE resin. Conversely, the final conversion of the epoxy groups and the reaction rate were found to be quite different. Higher kinetic profiles were obtained in RT-IR experiments, in which were also observed lower final conversions of the epoxy groups relatively to the p-DSC measurements. The presence of the nanofillers resulted in a decrease in the reactivity of the epoxy system, which was attributed to the light absorbance of Boehmites due to scattering from the clusters in the micron-size range.All the nanocomposites exhibited a high level of transparency and high T_g values, which were found to decrease slightly with increasing the nanofiller content.     

Effects of organic-inorganic hybrid coatings on durability of cross-linked polyethylene

Cross-linked polyethylene (XLPE) films have been coated with nanostructured hybrid organic-inorganic coatings in order to improve their durability. For this purpose, bi- and mono-layer coatings containing different amount of silica and different organic polymers have been prepared through sol-gel reactions and applied to XLPE commercial films. The thermo-oxidative stability, electrical strength and conductivity of XLPE coated films have been investigated after ageing in air at temperatures above the on-service conditions, i.e. at 105 and 120 °C for 1900 and 600 h, respectively. The performed investigations (FT-IR, DSC, TGA and electrical properties) showed that all the coatings tested were able to strongly protect XLPE against oxidation, and that the coating with a PVOH/SiO₂ layer gave the best protection. The increase of thermal resistance induced by the coatings reflects on the electrical strength after ageing, which is higher for coated samples than for uncoated ones. Moreover, while ageing has only a slight effect on electrical conductivity in different coated samples, a strong increase of conductivity was observed after ageing for highly oxidated uncoated samples.     

Positron annihilation spectroscopy study of moisture absorption in protective epoxy coatings

Position annihilation spectroscopy (PAS) was used to measure the relative free-volume fraction of protective epoxy coatings before and after exposure to liquid water at room temperature. The relative free volume fraction determined before water exposure was compared to the equilibrium water uptake of each coating and a correlation was found. The relative free-volume fraction of the epoxy coatings decreased slightly after water exposure. This decrease is contrary to the free volume theory of plasticization, but is consistent with the antiplasticization process. Larger decreases in the relative free volume fraction were sought by repeating the water uptake experiments with nitrobenzene which in the bulk, liquid form quenches ortho-positronium (o-Ps). Since the o-Ps lifetime remained approximately constant and the o-Ps intensity decreased after nitrobenzene absorption, nitrcbenzene is believed to be inhibiting the formation of o-Ps in the epoxy free volume cavities. Larger decreases in the relative free volume fractions were found after nitrobenzene exposure than after water exposure. These larger decreases are due to the fact that nitrobenzene is a better inhibitor of o-Ps formation than water in the epoxy free volume cavities. Larger volume fractions of nitrobenzene were absorbed by the coatings than water and were interpreted to be due to interactions between nitrobenzene and the epoxies. © 1993 John Wiley & Sons, Inc.     

Degradable epoxy coatings by photoinitiated cationic copolymerization of bisepoxide with ε-caprolactone

Thermal and hydrolytical degradable epoxy coatings based on bis-phenol-A-diglycidyl ether (DGEBA) and ε-caprolactone (CL) were prepared by photoinitiated cationic polymerization using triphenylsulfonium hexafluoroantimonate (Ph₃S⁺SbF₆⁻) as photoinitiator. The photopolymerization kinetics were followed by real-time FT-IR analysis. The effect CL concentration on the rate of polymerization was demonstrated. Mechanical properties of the resulting networks were studied by dynamic mechanical thermal analysis (DMTA). Thermal and hydrolytical degradation investigations were also performed. Higher degradability of the cured films with the increasing content of CL in the formulation suggests that UV cured coatings obtained this way can potentially be used as reworkable thermosets.     

An inorganic route to decorate graphene oxide with nanosilica and investigate its effect on anti‐corrosion property of waterborne epoxy

This paper reported an inorganic route that uses potassium silicate, which is one type of alkali silicate as an inorganic modifier, taking advantage of its instability and water condensation to decorate graphene oxide (GO) with nano‐SiO₂. The ingredients of prepared nanocomposites were characterized by Fourier‐transform infrared spectroscopy (FT‐IR) and X‐ray photoelectron spectroscopy (XPS), and the thermodynamic property was tested by thermal gravimetric analysis (TGA). Scanning electron microscopy (SEM) was used to observe the morphology of SiO₂‐GO nanocomposites. All the analyses above revealed the nano‐SiO₂ (<100 nm) was deposited on the surface of GO by chemical bonds. In the meantime, the dispersion test illustrated that nano‐SiO₂ played an important role in improving the dispersity of GO. The effect of SiO₂‐GO nanocomposites on barrier and corrosion protection performance of SiO₂‐GO nanocomposites was tested by immersion experiment and electrochemical impedance spectroscopy (EIS). The results indicated that GO was helped to block the corrosion of aggressive medium; moreover, SiO₂‐GO nanocomposites had the best anticorrosion performance and the slowest rate of corrosion because of its good dispersity with waterborne epoxy coatings.     

Photooxidation of vulcanized EPDM/montmorillonite nanocomposites

The photooxidation of a vulcanized ethylene-propylene-diene monomer (EPDM)/montmorillonite nanocomposite as well as EPDM/nanocomposite with stabilizers was studied under accelerated UV-light irradiation (λ ≥ 300 nm, 60 °C) for different times. The development of functional groups during oxidation was monitored by infrared spectroscopy. Photodegradation of the neat polymer and composites took place and the increases of absorbance in hydroxyl and carbonyl groups with irradiation times and also the decreases of the EPDM unsaturations were measured. The data indicated that the photooxidation products were not changed in the presence of the nanofiller. However, the presence of MMt was observed to dramatically enhance the rate of photooxidation of EPDM with a shortening of the oxidation induction time, leading to a decrease of the durability of the nanocomposites. On the other hand, it was observed that addition of stabilizers, either Tinuvin P or 2-mercaptobenzimidazole, was efficient in inhibiting the degradative effect of MMt.     

Influence of silica fillers during the electron irradiation of DGEBA/TETA epoxy resins, part II: Study of the thermomechanical properties

This work describes the influence of silica fillers on the thermomechanical properties of diglycidyl ether of bisphenol A/triethylenetetramine (DGEBA/TETA) epoxy resins during ageing under electron beam irradiation. Whatever be the silica filler (pure micrometric ground and spherical silicas, nanometric silicas and coupling agent treated silicas), the glass transition temperature of the epoxy resins decreases with increasing irradiation dose, meaning that the main effect of the irradiation is chain scission. No influence of the silica fillers has been detected from the changes in the glass transition temperature with the increase in the irradiation dose. The disappearance of the cooperativity of the γ relaxation, the decrease of the α relaxation and the decrease of the elastic modulus at the rubbery plateau observed by dynamic mechanical analyses involve a decrease in the crosslink density of the epoxy resins. The occurrence of chemical reactions between the epoxy resin and the silica surface at high irradiation doses has been shown. Moreover, we show evidence that chemical reactions between the epoxy resin and the silica surface occur at high irradiation dose.     

Thermal analysis characterization of isosorbide-containing thermosets

Sugar-based new monomers, polymers, and low molar mass additives have emerged as an exciting topic on green chemistry research, due to the worldwide focus on sustainable material. Isosorbide and its isomers, as ??Generally Recognized as Safe?? GRAS materials, possess unique stereochemistry and molecular geometry suitable for making cost-effective chemicals and polymers. With growing awareness of bisphenol A (BPA) as a xenoestrogen, isosorbide and its isomers holding the remarkable chemical properties and attractive price can be attached to glycidyl ether to make crosslinkable epoxy resin monomers with similar properties to BPA diglycidyl ether. By adding the hydrophobic functional group into the backbone of isosorbide epoxy or adjusting the amount and type of crosslinker, the mechanical properties and the water uptake ratios (from <1 to >50?wt%) of the isosorbide-derived epoxies could be optimized for different applications. The high water uptake epoxy with controllable biodegradation rate could be used as a drug delivery system or extracellular matrix for biomedical applications while the low water uptake epoxy with strong mechanical properties could be used for can coatings, bone cements, and other industrial additives and adhesives. The chemical structures and properties of the synthesized epoxy monomers and polymers were characterized by DSC, TG, and ¹H NMR.