3D printing of conjugated polymers

Three‐dimensional (3D) printing brings exciting prospects to the realm of conjugated polymers (CPs) and organic electronics through vastly enhanced design flexibility, structural complexity, and environmental sustainability. However, the use of 3D printing for CPs is still in its infancy and remains full of challenges. In this review, we highlight recent studies that demonstrate proof‐of‐concept strategies to mitigate some of these problems. Two general additive manufacturing approaches are featured: direct ink writing and vat photopolymerization. We conclude with an outlook for this thriving field of research and draw attention to the new possibilities that 3D printing can bring to CPs. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 1592–1605     

Functionalized acrylic polyhydroxy urethanes as molecular tool box for photocurable thermosets and 3D printing

Liquid urethane (meth)acrylates represent attractive components of photocurable thermosets for applications ranging from coatings and adhesives to 3D printing. Herein we tailor liquid polyfunctional urethane methacrylates (UMA) derived from acrylic polyhydroxy urethanes. Cyclic carbonate methacrylates react with diamines to form dihydroxy-functional urethane dimethacrylates. In an “one-pot” process the hydroxy groups are functionalized either by reaction with 2-isocyanatoethyl methacrylate (IEMA) or by esterification with methacrylic anhydride (MAA) and acetic anhydride (AA). The hydroxy group esterification substantially lowers the resin viscosity (26–156 Pa•s). Hydroxy functionalization with IEMA and MAA affords tetrafunctional methacrylates. The corresponding photo-cured thermosets exhibit higher crosslinking density and improved stiffness as reflected by increasing the Young's modulus from 2900 to 3700 MPa combined with increasing the glass temperature from 135 to 204°C. Hence, this facile molecular UMA design enables to control functionality and thermoset properties over a wide range and meets the demands of 3D printing applications.     

Physical Models from Physical Templates Using Biocompatible Liquid Crystal Elastomers as Morphologically Programmable Inks For 3D Printing

Advanced manufacturing has received considerable attention as a tool for the fabrication of cell scaffolds however, finding ideal biocompatible and biodegradable materials that fit the correct parameters for 3D printing and guide cells to align remain a challenge. Herein, a photocrosslinkable smectic-A (Sm-A) liquid crystal elastomer (LCE) designed for 3D printing is presented, that promotes cell proliferation but most importantly induces cell anisotropy. The LCE-based bio-ink allows the 3D duplication of a highly complex brain structure generated from an animal model. Vascular tissue models are generated from fluorescently stained mouse tissue spatially imaged using confocal microscopy and subsequently processed to create a digital 3D model suitable for printing. The 3D structure is reproduced using a Digital Light Processing (DLP) stereolithography (SLA) desktop 3D printer. Synchrotron Small-Angle X-ray Diffraction (SAXD) data reveal a strong alignment of the LCE layering within the struts of the printed 3D scaffold. The resultant anisotropy of the LCE struts is then shown to direct cell growth. This study offers a simple approach to produce model tissues built within hours that promote cellular alignment.     

FDM 3D printing of combustible structures: First results

For the first time, complex geometry combustible structures of an ammonium perchlorate–polylactic acid composite have been successfully printed using fused deposition modeling (FDM). The structural and energetic capabilities of the printed structures are demonstrated. Combined with the ability to be produced by FDM printing, these combustible elements could afford many practical applications.     

Bioprinting of Collagen: Considerations,Potentials, and Applications

Collagen is the most abundant extracellular matrix protein that is widely used in tissue engineering (TE). There is little research done on printing pure collagen. To understand the bottlenecks in printing pure collagen, it is imperative to understand collagen from a bottom‐up approach. Here it is aimed to provide a comprehensive overview of collagen printing, where collagen assembly in vivo and the various sources of collagen available for TE application are first understood. Next, the current printing technologies and strategy for printing collagen‐based materials are highlighted. Considerations and key challenges faced in collagen printing are identified. Finally, the key research areas that would enhance the functionality of printed collagen are presented.     

4D Printing based piezoelectric composite for medical applications

Additive manufacturing (AM), otherwise known as three‐dimensional (3D) printing, is driving major innovations in many areas, such as engineering, manufacturing, art, education, and medicine. Although a considerable amount of progress has been made in this field, additional research work is required to overcome various remaining challenges. Recently, one of the actively researched areas lies in the AM of smart materials and structures. Electroactive materials incorporated in 3D printing have given birth to 4D printing, where 3D printed structures can perform as actuating and/or sensing systems, making it possible to deliver electrical signals under external mechanical stimuli and vice versa. In this paper, we present a lightweight, low cost piezoelectric material based on the dispersion of inorganic ferroelectric submicron particles in a polymer matrix. We report on how the proposed material is compatible with the AM process. Finally, we discuss its potential applications for healthcare, especially in smart implants prostheses. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 109–115     

Study on intelligent deformation characteristics of temperature‐driven hydrogel actuators prepared via molding and 3D printing

The poly‐N‐isopropylacrylamide intelligent hydrogel actuators with high mechanical strength and efficient temperature responses were successfully prepared via molding and three‐dimensional (3D) printing. Addition of nanofibrillated cellulose (NFC) effectively improved the crosslinking density and viscosity of hydrogels, enhancing the mechanical strength and 3D printable property. Based on sufficient polymerization on interface, bilayer hydrogel actuator prepared via molding exhibited efficient bending/unbending deformations. Bending degree in poikilothermy temperature ranging from 25°C to 55°C was higher than that in constant temperature of 55°C. Inspired by the rheology regulation of NFC, 3D printing intelligent hydrogel actuators with NFC content of 10 mg/mL were polymerized efficiently by ultraviolet irradiation. Self‐driven deformation characteristics of 3D printed intelligent hydrogels actuators were regulated via printing parameters including angle, width and length ratio and filling rate of the layered network structure model. The prepared hydrogel material system with molding and 3D printing ability provided material candidates for design and preparation of intelligent soft actuator and robot.     

Numerical study of surface agglomeration of ultraviolet-polymeric ink and its control during 3D nano-inkjet printing process

There is a pressing need in very small scale three-dimensional (3D) inkjet printing to control and reduce agglomeration, as agglomeration often leads to nozzle clogging. While agglomeration within ultraviolet ink has been studied, there has been, to our knowledge, no extensive studies conducted for surface agglomeration of the ink on nozzle's wall. This numerical study therefore focuses on investigating if surfactants can effectively control surface agglomeration during nanodroplet formation. Many-body dissipative particle dynamics is the numerical method of choice here. We found that small amount of surfactant of about 1 wt % is sufficient to effectively reduce ink deposition on the nozzle's wall. However, by using the properties of a commercially available surfactant, sodium dodecyl sulfate, it was found that the maximum reduction achieved by its addition is only 60%. Thus, further physical or chemical deagglomeration techniques are required, and we show that by considering these other techniques, reduction of surface agglomeration to nearly 92% can be achieved. Finally, we found that adding surfactants has the additional benefit of improving total kinetic energy of the ink compositions, lowering possibility of agglomerations within the ink. It also raises the nanodroplet velocity while reducing nanodroplet breakup time, which can help speed up the process of 3D printing process. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 1615–1624     

4D Printing of Shape Memory‐Based Personalized Endoluminal Medical Devices

The convergence of additive manufacturing and shape‐morphing materials is promising for the advancement of personalized medical devices. The capability to transform 3D objects from one shape to another, right off the print bed, is known as 4D printing. Shape memory thermosets can be tailored to have a range of thermomechanical properties favorable to medical devices, but processing them is a challenge because they are insoluble and do not flow at any temperature. This study presents here a strategy to capitalize on a series of medical imaging modalities to construct a printable shape memory endoluminal device, exemplified by a tracheal stent. A methacrylated polycaprolactone precursor with a molecular weight of 10 000 g mol⁻¹ is printed with a UV‐LED stereolithography printer based on anatomical data. This approach converges with the zeitgeist of personalized medicine and it is anticipated that it will broadly expand the application of shape memory‐exhibiting biomedical devices to myriad clinical indications.

     

Numerical characterization of ultraviolet ink fluid agglomeration and the surfactant effect in nanoinkjet printing

Ultraviolet (UV) ink is a major ink type used in additive manufacturing via 3D inkjet printing. A major challenge in nanoinkjet printing is ink agglomeration. Among the UV ink components, oligomers have the highest tendency to agglomerate which can agitate the stability and quality of the printing fluid and possibly lead to nanoscale nozzle clogging. In this work, the first numerical study on the UV ink fluid, UV ink is modeled by using dissipative particle dynamics to study mesoscale agglomeration. The constituents of the ink model are composed of polystyrene and polyethylene glycol as photopolymers, BZP as a photoinitiator, and SDS as a surfactant. Styrene is a prevalent and established commercial photopolymer in present 3D inkjet applications, while ethylene glycol is a photopolymer known to improve ink viscosity. The morphological characteristics of the UV ink are studied here, where the results for different models from four cases considered here show how the kind of photopolymers and their constituent ratios affect the agglomeration morphology of the fluidic system. The existence of both oligomers and monomers results in mutual morphological benefits against agglomeration, while the photoinitiator occurs between photopolymers. In addition, we find that the surfactant can reduce the average size of agglomeration and improve the dispersion uniformity by increasing the number of agglomerates. These results highlight the important role additives can play to prevent, reduce, and control various forms of agglomeration to achieve enhanced nanoinkjet printing quality. Copyright © 2017 John Wiley & Sons, Ltd.     

3D printing for aqueous and non-aqueous redox flow batteries

Additive manufacturing technologies, generally grouped under the name of 3D printing, are experiencing an explosion of interest during the last few years. The possibility of fast prototyping enabled by 3D printing has been recognized as a crucial booster for device fabrication and general scientific advancements. In this review, attention is focused on the latest developments in the field of redox flow batteries which are, similar to other energy related devices, characterized by the recent adoption of 3D printing methods for the fabrication of key components. Whether simply to investigate flow phenomena, test new designs or fabricate final-product components with custom features, the use of 3D printing can critically drive this field of research towards better performing energy-storage systems. The latest and most representative examples of redox flow battery studies will be discussed, categorized in relation to the electrolyte used and whether the devices are employed in aqueous or non-aqueous applications.     

Chitosan and Whey Protein Bio-Inks for 3D and 4D Printing Applications with Particular Focus on Food Industry

The application of chitosan (CS) and whey protein (WP) alone or in combination in 3D/4D printing has been well considered in previous studies. Although several excellent reviews on additive manufacturing discussed the properties and biomedical applications of CS and WP, there is a lack of a systemic review about CS and WP bio-inks for 3D/4D printing applications. Easily modified bio-ink with optimal printability is a key for additive manufacturing. CS, WP, and WP–CS complex hydrogel possess great potential in making bio-ink that can be broadly used for future 3D/4D printing, because CS is a functional polysaccharide with good biodegradability, biocompatibility, non-immunogenicity, and non-carcinogenicity, while CS–WP complex hydrogel has better printability and drug-delivery effectivity than WP hydrogel. The review summarizes the current advances of bio-ink preparation employing CS and/or WP to satisfy the requirements of 3D/4D printing and post-treatment of materials. The applications of CS/WP bio-ink mainly focus on 3D food printing with a few applications in cosmetics. The review also highlights the trends of CS/WP bio-inks as potential candidates in 4D printing. Some promising strategies for developing novel bio-inks based on CS and/or WP are introduced, aiming to provide new insights into the value-added development and commercial CS and WP utilization.     

PolyChemPrint: A hardware and software framework for benchtop additive manufacturing of functional polymeric materials

Additive manufacturing (AM, 3D Printing) of hierarchical polymer structures for a targeted function represents a grand challenge in the field of polymer science and engineering. Because advanced functional materials often do not possess suitable mechanical and rheological properties for conventional fused deposition modeling, a key challenge that researchers face is in integrating custom deposition tool heads that enable printing of non-filamentary materials while preserving synchrony with the motion axes. In this article, we demonstrate a highly versatile hardware and software platform for melt and solution-phase benchtop AM and highlight patterning and post-deposition processing of a series of non-filament forming functional polymers, including PS-b-PLA bottlebrush block copolymers, semiconducting polymer DPP2T-TT, conducting polymer PEDOT:PSS [poly(3,4-ethylenedioxythiophene)-poly(styrenesulfonate)], and an SiO₂-PE nanoporous polymer matrix composite. We present a free and open-source Python module, PolyChemPrint, which serves as a research-optimized AM control software. The cross-platform (Windows/Linux) software is designed to be extremely flexible in terms the hardware that can be connected and a detailed user manual and developer guide are provided for use by researchers without extensive computer programming experience. Finally, we provide extensive details of the hardware used for operation of low- and high-pressure pneumatic extruders and a laser module as rapidly interchangeable tool heads.     

An investigation into compressive responses of shape memory polymeric cellular lattice structures fabricated by vat polymerization additive manufacturing

A combination of additive manufacturing techniques with shape memory materials, so that the shape, property, or functionality of a 3D printed structure can change as a function of time, has recently created new progress in 4D printing. Low-density lattice structures, due to their unique mechanical properties and engineering characteristics, have been candidates for lightweight structures and energy absorbing applications. In the present work, Rhombic and Body-Centered Cubic (BCC) cellular lattice structures, as well as cylindrical bulk samples, were designed and fabricated with Digital Light Process (DLP) by using shape memory resin. The energy absorption of SMP samples was studied in terms of the capabilities of absorption and recovery. In addition, deformation mechanisms of the structures, the influence of strain rate, cyclic behavior and the strain recovery of the structures after each cycle were investigated. All the studies were done in three different cold, warm and hot programming schemes to evaluate the effects of temperature on shape memory effect of the products. Although both structures showed nearly the same strain recovery rates at all conditions, Rhombic structure was found to possess better functional and structural behaviors than BCC lattice in terms of strength, stiffness, and absorption as well as recovery of the induced energy.     

3D printing and continuous flow chemistry technology to advance pharmaceutical manufacturing in developing countries

The realization of a downward spiralling of diseases in developing countries requires them to become self-sufficient in pharmaceutical products. One of the ways to meet this need is by boosting the local production of active pharmaceutical ingredients and embracing enabling technologies. Both 3D printing and continuous flow chemistry are being exploited rapidly and they are opening huge avenues of possibilities in the chemical and pharmaceutical industries due to their well-documented benefits. The main barrier to entry for the continuous flow chemistry technique in low-income settings is the cost of set-up and maintenance through purchasing of spare flow reactors. This review article discusses the technical considerations for the convergence of state-of-the-art technologies, 3D printing and continuous flow chemistry for pharmaceutical manufacturing applications in developing countries. An overview of the 3D printing technique and its application in fabrication of continuous flow components and systems is provided. Finally, quality considerations for satisfying regulatory requirements for the approval of 3D printed equipment are underscored. An in-depth understanding of the interrelated aspects in the implementation of these technologies is crucial for the realization of sustainable, good quality chemical reactionware.     

Miniaturized free-flow electrophoresis: production,optimization, and application using 3D printing technology

The increasing resolution of three-dimensional (3D) printing offers simplified access to, and development of, microfluidic devices with complex 3D structures. Therefore, this technology is increasingly used for rapid prototyping in laboratories and industry. Microfluidic free flow electrophoresis (μFFE) is a versatile tool to separate and concentrate different samples (such as DNA, proteins, and cells) to different outlets in a time range measured in mere tens of seconds and offers great potential for use in downstream processing, for example. However, the production of μFFE devices is usually rather elaborate. Many designs are based on chemical pretreatment or manual alignment for the setup. Especially for the separation chamber of a μFFE device, this is a crucial step which should be automatized. We have developed a smart 3D design of a μFFE to pave the way for a simpler production. This study presents (1) a robust and reproducible way to build up critical parts of a μFFE device based on high-resolution MultiJet 3D printing; (2) a simplified insertion of commercial polycarbonate membranes to segregate separation and electrode chambers; and (3) integrated, 3D-printed wells that enable a defined sample fractionation (chip-to-world interface). In proof of concept experiments both a mixture of fluorescence dyes and a mixture of amino acids were successfully separated in our 3D-printed μFFE device.     

Synthesis and Crystal Structure of a 1D Alternate Chain Polymer [Zn2(NBA)2(4,4--bipy)]n

A one-dimensional zinc-containing coordination polymer,[Zn2(NBA)2(4,4'-bipy)]n(NBA = 3-nitrobenzoic acid,4,4'-bipy = 4,4'-bipyrindine),has been solvothermally synthesized and characterized by single-crystal X-ray diffraction,IR and elemental analysis.The crystal structure is of monoclinic,space group C2/c with a = 24.6478(2),b = 14.0964(3),c = 11.4275(2),β =108.7870(10)°,V = 3758.89(11)3,C38H20N6O16Zn2,Mr = 947.34,Z = 4,Dc = 1.674 g/cm3,μ = 1.363 mm-1,F(000) = 1912,R = 0.0720 and wR = 0.2277 for 2841 observed reflections(I > 2σ(I)).In this compound,NBA in syn-syn coordination mode bridges zinc centers into dimeric-zinctetracarboxylate [Zn2(COO)4] secondary building units(SBUs) which are linked through μ-4,4'-bpy affording 1D alternating chains.These adjacent chains are further stacked through intermolecular π···π interactions to form a 3D framework.     

Multifaceted polymeric materials in three‐dimensional processing (3DP) technologies: Current progress and prospects

Three‐dimensional printing (3DP) technologies, which are sets of powerful deposition methods employed to fabricate 3D objects with materials in the fields of material sciences and engineering, biomedical and biocompatible structural components, automotive, aviation, and polymers, among others, are currently rapidly developing manufacturing technologies. The methods have significant advantages, which include designing flexibility, enhanced geometrical freedom, low cost, and net shape manufacture, among others, over the traditional “subtractive” method. This review highlights the major 3D printing techniques, especially in the fields of advanced polymeric material fabrication and engineering, as well as the synergy in the incorporation of different types of polymeric materials and composites in a process that will lead to an enhancement of dimensional accuracy for 3D technologies. Furthermore, composite ink systems especially polymer‐based and hydrogel‐based in tissue engineering applications are also discussed.     

Synthesis and Crystal Structure of a 1D Alternate Chain Polymer [Zn2（NBA）2（4,4′-bipy）]n

A one-dimensional zinc-containing coordination polymer, [Zn2（NBA）2（4,4′-bipy）]n （NBA = 3-nitrobenzoic acid, 4,4′-bipy = 4,4′-bipyrindine）, has been solvothermally synthesized and characterized by single-crystal X-ray diffraction, IR and elemental analysis. The crystal structure is of monoclinic, space group C2/c with a = 24.6478（2）, b = 14.0964（3）, c = 11.4275（2）A, β=108.7870（10）°, V = 3758.89（11） ,A^3, C38H20N6O16Zn2, Mr = 947.34, Z = 4, De = 1.674 g/cm^3 μ= 1.363 mml, F（000） = 1912, R = 0.0720 and wR = 0.2277 for 2841 observed reflections （I 〉 2σ（I）. In this compound, NBA in syn-syn coordination mode bridges zinc centers into dimericzinctetracarboxylate [Zn2（COO）4] secondary building units （SBUs） which are linked through μ-4,4′-bpy affording 1D alternating chains. These adjacent chains are further stacked through intermolecular π...π interactions to form a 3D framework.