Recent developments in polyolefin characterization

The synthesis and characterization of polyolefins continues to be one of the most important areas for academic and industrial research. One consequence of the development of new “tailor‐made” polyolefins is the need for new and improved analytical techniques for the analysis of polyolefins with respect to molar mass and chemical composition distribution. The present article briefly reviews different new and relevant techniques for polyolefin analysis. The analysis of copolymers by combining high‐temperature GPC and FTIR spectroscopy yields information on chemical composition as a function of molar mass. Crystallization analysis fractionation is a powerful new technique for the analysis of short‐chain branching in LLDPE and the analysis of polyolefin blends. Additives in polyolefins can be determined efficiently by pyrolysis‐gas chromatography‐mass spectrometry.     

Simultaneous Deconvolution of the Molecular Weight and Chemical Composition Distribution of Polyolefins Made with Ziegler-Natta Catalysts

Heterogeneous Ziegler-Natta catalysts produce polyolefins that have broad distributions of molecular weight (MWD) and chemical composition (CCD). For such broad distributions, mathematical models are useful to quantify the information provided by polyolefin analytical techniques such as high-temperature gel permeation chromatography (GPC), temperature rising elution fractionation (TREF), and crystallization analysis fractionation (CRYSTAF). In this paper, we developed a mathematical model to deconvolute the MWD and CCD of polyolefins simultaneously, using Flory's most probable distribution and the cumulative CCD component of Stockmayer's distribution. We have applied this procedure to “model” polyolefin resins and to one industrial linear low-density polyethylene (LLDPE) resin. The proposed methodology is able to deconvolute theoretical distributions even when random noise is added to the MWDs and CCDs, and it can be used to calculate the minimum number of active site types on heterogeneous Ziegler-Natta catalysts.     

Analytical techniques for polymers with complex architectures

Complex polymers are distributed in more than one direction of molecular heterogeneity. In addition to the molar mass distribution, they are frequently distributed with respect to chemical composition, functionality, and molecular architecture. For the characterization of the different types of molecular heterogeneity it is necessary to use a wide range of analytical techniques. Preferably, these techniques should be selective towards a specific type of heterogeneity. The combination of two selective analytical techniques is assumed to yield a two-dimensional information on the molecular heterogeneity. For the analysis of complex polymers different liquid chromatographic techniques have been developed, including size exclusion chromatography (SEC) separating with respect to hydrodynamic volume, and liquid adsorption chromatography (LAC) which is used to separate according to chemical composition. Liquid chromatography at the critical point of adsorption (LC-CC) has been shown to be a versatile method for the determination of the functionality type distribution of macromonomers, the molecular architecture of homopolymers and the chemical heterogeneity of block and graft copolymers. The present paper presents the principle ideas of combining different analytical techniques in multidimensional analysis schemes for the analysis of polymers with complex architectures. Branched block and graft copolymers can efficiently be analyzed with respect to chemical composition and molar mass by LC-CC and two-dimensional chromatography. The chemical heterogeneity as a function of molar mass can be determined by combining interaction chromatography and FTIR spectroscopy. For the analysis of star-like polymers LC-CC is shown to be a powerful technique when the molar mass of different segments (blocks, grafts) must be determined.     

High Temperature Interaction Chromatography of Olefin Copolymers

Summary: The synthesis and characterization of polyolefins continues to be one of the most important areas for academic and industrial polymer research. One consequence of the development of new “tailor-made” polyolefins is the need for new and improved analytical techniques for the analysis of polyolefins with respect to molar mass and chemical composition distribution. The present article briefly reviews different new and relevant chromatographic techniques for polyolefin analysis. For the fast analysis of the chemical composition distribution of polyolefins a new high-temperature gradient high-performance liquid chromatography (HPLC) system has been introduced. The efficiency of this system for the separation of various olefin copolymers is demonstrated. The correlation between elution volume and chemical composition can be accessed by on-line coupling of high temperature HPLC with FTIR spectroscopy. For the elucidation of the chemical composition as a function of molar mass high-temperature size exclusion chromatography and ¹H-NMR spectroscopy can be coupled. It is shown that the on-line NMR analysis of chromatographic fractions yields information on microstructure and chemical composition in addition to molar mass distribution.     

A review on the development of liquid chromatography systems for polyolefins

Polyolefins are the most widely produced synthetic polymer commodity and are found in countless applications ranging from bottles, packaging films to bullet-proof jackets, etc. Such widely different applications rely on high variability in the physical properties of polyolefins, which is a result of variations in microstructure, chemical composition and molar mass. Though polyolefins contain only carbon (C) and hydrogen (H) atoms, the microstructures of polyolefins are extremely variable, differing in the nature of the monomers (e.g. ethylene versus propylene), the degree of branching, chemical composition in the case of copolymers and finally their molar masses. Production, research and development of polyolefins require the analysis of polyolefin samples in terms of all these parameters. Development of efficient and robust analytical techniques based on the interactive LC is reviewed. The needed computational/theoretical studies to understand the retention mechanism in the newly developed chromatography systems are discussed.     

Preparative solution crystallization fractionation: a simple and rapid fractionation method for the chemical composition separation of complex ethylene-propylene copolymers

The molecular structure elucidation of complex ethylene-propylene copolymers (EPCs) has benefited tremendously from the ability to combine preparative temperature rising elution fractionation (prep TREF) with various conventional analytical techniques. Recently reported, prep TREF-high-temperature solvent gradient interaction chromatography (HT-SGIC) (Cheruthazhekatt et. al, Macromolecules 45:2025–2034, 2012) is one of the most effective and highly useful coupled methods that allow for the exact measurement of the chemical composition distribution (CCD) present in various components of EPCs. The major drawback of prep TREF involving slow crystallization and elution steps is the long time per experiment. Here, we present a new and by far the simplest and fastest preparative fractionation method for complex polyolefins—preparative solution crystallization fractionation (prep SCF). The scope of the present study was to achieve a fast fractionation of complex bulk samples into an amorphous, semicrystalline and highly crystalline fraction, in sufficient amounts for the subsequent detailed compositional analysis. The effects of two different solvents, xylene and trichlorobenzene (TCB), and their influence on the solution crystallization of chemically different components of EPC were systematically investigated by combining prep SCF with crystallization analysis fractionation (CRYSTAF), FTIR, differential scanning calorimetry (DSC) and HT-SGIC analyses. Significant differences in the chemical composition of similar SCF fractions obtained from xylene and TCB were observed indicating the strong influence of the solvent on solution crystallization. Prep SCF-HT-SGIC results showed that, under similar experimental conditions, TCB as the fractionation solvent provides superior separation of complex semicrystalline ethylene-propylene (EP) components. Very interestingly, for the first time, separation of soluble fractions (30 °C) of iPP, EPC and PE homopolymer components in complex EPC was achieved by prep SCF in TCB. On the other hand, SCF fractionation in xylene provides a soluble fraction that is perfectly amorphous as has been shown by DSC and CRYSTAF. Based on these results, the present SCF approach and an updated method of the combination of prep SCF-HT-SGIC hold significant promise for the fractionation and characterization of similar complex EPCs in a simple way within a short analysis time, by using significantly smaller amounts of solvent compared to the previously reported, rather time-consuming, prep TREF-HT-SGIC combination. No similarly selective solution crystallization fractionations in preparative scale have been reported before.

Crystallization Elution Fractionation and Thermal Gradient Interaction Chromatography. Techniques Comparison

Summary: The chemical composition distribution has been shown to be the most critical and discriminating parameter in understanding the performance of industrial polyolefins with non homogeneous comonomer incorporation. The chemical composition distribution is being analyzed by well known techniques such as temperature rising elution fractionation, TREF, crystallization analysis fractionation, CRYSTAF and crystallization elution fractionation, CEF. These techniques separate according to crystallizability and provide a powerful and predictable separation of components based on the presence of branches, irregularities or tacticity differences, independently of the molar mass. TREF, CRYSTAF and CEF can not be used, however, for the separation of more amorphous resins, and may not always provide the best solution for complex multi-component resins due to the existence of some co-crystallization. The application of high temperature interactive HPLC to polyolefins opened a new route to characterize these types of polymers. The use of solvent gradient HPLC for separation of polyethylene and polypropylene and the developments in HPLC on carbon based columns extended further the application of high temperature HPLC in polyolefins. A new approach has been developed recently using the carbon based column but replacing solvent gradient by a thermal gradient which facilitates the analysis of polyethylene copolymers and provides a powerful tool for the analysis of elastomers. Thermal gradient interaction chromatography (TGIC) is being compared with TREF and CEF with the analysis of model samples. The advantages/disadvantages of each technique are being investigated and discussed. The combination of TGIC and TREF/CEF provides an extended range of separation of polyolefins.     

Fast Analytical Temperature Rising Elution Fractionation (ATREF) Method

Conventional analytical temperature rising elution fractionation (ATREF) is performed using slowly crystallized polymers in about 16 h. In this work, we developed a fast ATREF method in which the polymer sample is directly injected on the column at room temperature, thus reducing the analysis time to about 1 h. The method was tested using four metallocene polyethylenes with unimodal short chain branching distributions and different densities, previously analyzed by ATREF using a cooling rate of 0.1°C/min. The obtained results demonstrate that the fast ATREF method is very effective and accurate in evaluating short chain branching distribution for polyolefins having unimodal distributions.     

High‐density polyethylene fractionation with supercritical propane

During the development of column extraction techniques, two methods of separation were identified. The first method is based on altering polymer solubility by varying the ratio of solvent in a solvent/nonsolvent mixture at a constant temperature above the polymer melting point (gradient solvent elution fractionation). This method fractionates polymers according to molecular weight. The second method is based on altering polymer solubility by varying solvent temperature (temperature rising elution fractionation—TREF). TREF fractionates semicrystalline polymers with respect to their crystallizability, independently of molecular weight effects. In the present article, supercritical propane will be used to fractionate a high‐density polyethylene sample by molecular weight and short chain branching. The main advantage of supercritical fluid fractionation is that large polymer fractions with narrow molecular weight distributions (isothermal fractionation) or narrow short chain branching distributions (isobaric fractionation) can be obtained without using hazardous organic chlorinated solvents. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 553–560, 1999     

Optimisation of ambient and high temperature asymmetric flow field-flow fractionation with dual/multi-angle light scattering and infrared/refractive index detection

Asymmetric flow field-flow fractionation (AF4) enables to analyse polymers with very high molar masses under mild conditions in comparison to size exclusion chromatography (SEC). Conventionally, membranes for AF4 are made from cellulose. Recently, a novel ceramic membrane has been developed which can withstand high temperatures above 130 °C and chlorinated organic solvents, thus making it possible to characterise semicrystalline polyolefins by HT-AF4. Two ceramic membranes and one cellulose membrane were compared with regard to their quality of molar mass separation and the loss of the polymer material through the pores. Separating polystyrene standards as model compounds at different cross-flow gradients the complex relationship between cross-flow velocity, separation efficiency, the molar mass and peak broadening could be elucidated in detail. Moreover, the dependence of signal quality and reproducibility on sample concentration and mass loading was investigated because the evaluation of the obtained fractograms substantially depends on the signal intensities. Finally, the performance of the whole system was tested at high temperature by separating PE reference materials of high molar mass.     

Separation of ethylene‐propylene copolymers and ethylene‐propylene‐diene terpolymers using high‐temperature interactive liquid chromatography

Ethylene‐propylene‐diene terpolymers (EPDM) are generally amorphous and, therefore, do not crystallize from solution. Consequently, fractionation techniques based on crystallization, such as crystallization analysis fractionation or temperature rising elution fractionation, cannot be used to analyze their chemical composition distribution. Moreover, no suitable chromatographic system was known, which would enable to separate them according to their chemical composition. In this study, two different sorbent/solvent systems are tested with regard to the capability to separate EPDM‐terpolymers and ethylene‐propylene (EP)‐copolymers according to chemical composition. While porous graphite/1‐decanol system is selective towards ethylene and ethylidene‐2‐norbornene, carbon coated zirconia/2‐ethyl‐1‐hexanol is preferentially selective towards ethylene. Consequently, the earlier system enables to separate both EP copolymers and EPDM according to the chemical composition and the latter mainly according to the ethylene content. The results prove that the chromatographic separation in both sorbent/solvent systems is not influenced by molar mass of a sample or by its long chain branching. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Advanced Characterization of Propylene-Based Copolymers and Olefin Block Copolymers

Summary: The newly developed interactive separation of polyolefins by high temperature liquid chromatography (HTLC) provides new information about the chemical composition distribution of polyolefin elastomers. The technique has the advantage of being quantitative in its separation, and has high resolution for the separation of polyolefins by their chemical composition without influence by cocrystallization. Chemical composition distributions can be determined for individual polymers and blends which contain the full range of comonomer typically present in polyethylene and poylypropylene homopolymers, semi-crystalline copolymers, and amorphous copolymers. HTLC analysis in combination with the other fractionation techniques, such as DSC, TREF, NMR, and xylene fractionation, can be used to estimate the amount of olefin block copolymer present in a block composite produced by chain shuttling catalysis.     

Influence of molar mass distribution on the complexation of heavy metals by humic material

The association of the heavy metals zinc(II) and cadmium(II) with humic acids of different molar mass distributions has been studied by differential pulse anodic stripping voltammetry. The various humic acid samples were obtained using an experimental procedure in which an untreated Fluka humic acid sample was fractionated by pH variation. Flow field-flow fractionation was used to characterize the humic acid samples with respect to the molar distributions, which appeared to be relatively wide for all samples. The voltammetric analysis of the binding properties of the various samples for zinc(II) and cadmium(II) yielded similar values for the mean stability of the metal complex which thus appears to be independent of the molar mass distribution of the sample. Differences in the shape of the voltammetric complexation curves were the result of differences in the mean diffusion coefficients of the humics involved.     

Size-Exclusion Chromatography: A Twenty-First Century Perspective

Now in its sixth decade, size-exclusion chromatography (SEC) remains the premier method by which to determine the molar mass averages and distributions of natural and synthetic macromolecules. Aided by its coupling to a variety and multiplicity of detectors, it has also shown its ability to characterize a host of other physicochemical properties, such as branching, chemical, and sequence length heterogeneity size distribution; chain rigidity; fractal dimension and its change as a function of molar mass; etc. SEC is also an integral part of most macromolecular two-dimensional separations, providing a second-dimension size-based technique for determining the molar mass of the components separated in the first dimension according to chemical composition, thus yielding the combined chemical composition and molar mass distributions of a sample. While the potential of SEC remains strong, our awareness of the pitfalls and challenges inherent to it and to its practice must also be ever-present. This Perspective aims to highlight some of the advantages and applications of SEC, to bring to the fore these caveats with regard to its practice, and to provide an outlook as to potential areas for expansion and growth.

     

Determination of chemical composition distributions in synthetic polymers

A characteristic feature of synthetic polymers is their dispersity in molar mass and, in many cases, chemical composition. Since dispersity is highly relevant in relation to polymer properties, ongoing efforts are being put in the development of appropriate analysis methods. In this respect, size-exclusion chromatography (SEC) is well known for the determination of molar mass distributions. Methods for chemical composition distributions are less mature than SEC and mainly include liquid chromatography and mass spectrometry and the combination of these techniques. The term chemical composition distribution is considered broad in this paper, i.e. for the chemical composition distribution of a (co)polymer backbone, for the functionality type distribution of a polymers' functional end groups, for the block length distribution of a block copolymer, for the branching distribution and for the tacticity distribution. In this paper, analysis methods for all types of chemical composition distributions are reviewed. Special attention is paid to practical requirements and common misconceptions that sometimes arise. Applications within the last 5 years are summarized.     

Thermal Field-Flow Fractionation as a Powerful Tool for the Fractionation of Complex Synthetic Polymers: A Perspective

Chromatographia - Synthetic polymers have complex molecular structures with distributions in molar mass, chemical composition, functionality and molecular topology. For the comprehensive analysis...     

Analysis of complex phthalic acid based polyesters by the combination of size exclusion chromatography and matrix-assisted laser desorption/ionization mass spectrometry

Matrix-assisted laser desorption/ionization time-of-flight mass spectrometry (MALDI-TOF MS) was used in conjunction with size exclusion chromatography (SEC) to investigate a model polyester system based on phthalic anhydride–1,2-propylene glycol. The polyesters were synthesized with a 30% molar excess of glycol, with kinetic samples being removed during different intervals of the polyesterification reaction. SEC was used to track the course of the reaction by determining the molecular weight and molecular weight distributions before subsequent off-line coupling with MALDI-TOF MS as a selective detection method to determine the chemical composition, identify the functionality type distributions as well as assist in assigning structural conformations. Mass spectrometry analysis proved to be a highly effective tool to facilitate the identification of the narrowly dispersed fractions obtained from the chromatographic separations as well as serve as a core method to investigate the heterogeneous nature of the bulk kinetic samples. Through the hyphenation of these sophisticated polymer characterization techniques, information on the molecular heterogeneity of the model polyesters, showing a complex variety of possible distributions, was obtained.     

Comprehensive Triblock Copolymer Analysis by Coupled Thermal Field‐Flow Fractionation‐NMR

Thermal field‐flow fractionation (ThFFF) is used as a novel fractionation technique to investigate the molecular heterogeneity of PB‐b‐PVP‐b‐PtBMA triblock copolymers. Such copolymers cause major problems in liquid chromatography due to very strong polar interactions with the stationary phase. ThFFF separates the copolymers with regard to size and/or chemical composition based on the normal and thermal diffusion coefficients. The separation mechanism in ThFFF and the chemical composition of the separated species is elucidated by online ¹H NMR. Based on the compositional analysis and a calibration of the system with the respective homopolymers, the samples are quantified regarding their molar masses, chemical compositions, and microstructures providing comprehensive information on the complex structure of these block copolymers.

     

New Developments in Multidimensional Chromatography of Complex Polymers

Summary: Complex polymers are distributed in more than one direction of molecular heterogeneity. In addition to the molar mass distribution, they are frequently distributed with respect to chemical composition, functionality, and molecular heterogeneity. One approach for the analysis of the heterogeneity of complex polymers is their chromatographic separation by combining different separation mechanisms. A typical experimental protocol includes the separation of the sample according to composition to yield fractions that are chemically homogeneous. These fractions are transferred to a size‐selective separation method and analyzed with respect to molar mass. As a result of this two‐dimensional (2D) separation, information on both types of molecular heterogeneity is obtained. So far, 2D chromatography has been applied mostly to polymers that are soluble in organic solvents. There are several problems related to the use of aqueous mobile phases in polymer chromatography. These problems relate to the very polar or ionic character of the polymers and the experimental conditions, including the use of salt‐containing eluents. The present paper addresses the different parameters that influence the chromatographic experiments. For a model polymer system resulting from the grafting of methacrylic acid (MAA) onto poly(ethylene glycol) (PEG), i.e., PEG‐g‐PMAA, it will be shown that different chromatographic techniques including SEC, LC‐CC, and 2D chromatography, as well as coupled LC‐CC/FT‐IR can be used to analyze the molecular complexity of the copolymers.

LC‐CC/FT‐IR spectra of a PEG‐g‐PMAA sample as function of the elution volume.