New perspectives in VLSI design automation: deterministic packing by Sequence Pair

In the paper we consider a problem of packing rectangular blocks on a plane, which is known as Block Packing Problem (BPP). This problem is a central issue of the modern VLSI chips design methods. Basing on a new interpretation of the Sequence-Pair representation of the packing solution-space, which is based on Complementary Mirror Constraint Graphs (CMCG), we develop the efficient method of neighborhood exploration. This method might be able to improve the efficiency of other neighborhood-based search methods, such as simulated annealing or tabu search, as well as, to construct efficient heuristics. We illustrate application of the developed method by constructing a heuristic algorithm for solving BPP and comparing its efficiency and effectiveness to the algorithms commonly used so far.     

带冲突关系装箱问题的启发式求解算法

现实物流活动中大量存在的食品、药品和危险品等货物的分组包装问题属于带冲突关系的装箱问题(BPPC),其优化目标是在满足货物间冲突限制的前提下完成装箱操作,并最小化使用货箱的数量。本文从实际需求出发,基于货物之间的冲突关系、装箱顺序和货箱容量等约束建立相应的数学规划模型;随后设计了求解BPPC问题的启发式算法,算法通过迭代求解最大团结构实现货物间冲突关系的消去,根据当前货物最大团采用改进降序首次适应算法(FFD)完成货物装箱操作,并通过“洗牌”策略对已有装箱方案进行局部优化;最后,针对Iori算例数据,将以上算法与基于图着色的启发式算法进行比较分析,结果表明,本文算法是求解BPPC问题更为有效的方法。     

New and improved level heuristics for the rectangular strip packing and variable-sized bin packing problems

We consider two types of orthogonal, oriented, rectangular, two-dimensional packing problems. The first is the strip packing problem, for which four new and improved level-packing algorithms are presented. Two of these algorithms guarantee a packing that may be disentangled by guillotine cuts. These are combined with a two-stage heuristic designed to find a solution to the variable-sized bin packing problem, where the aim is to pack all items into bins so as to minimise the packing area. This heuristic packs the levels of a solution to the strip packing problem into large bins and then attempts to repack the items in those bins into smaller bins in order to reduce wasted space. The results of the algorithms are compared to those of seven level-packing heuristics from the literature by means of a large number of strip-packing benchmark instances. It is found that the new algorithms are an improvement over known level-packing heuristics for the strip packing problem. The advancements made by the new and improved algorithms are limited in terms of utilised space when applied to the variable-sized bin packing problem. However, they do provide results faster than many existing algorithms.     

A heuristic algorithm for the strip packing problem

The two-dimensional strip packing problem is to pack a given set of rectangles into a strip with a given width and infinite height so as to minimize the required height of the packing. From the computational point of view, the strip packing problem is an NP-hard problem. With the B*-tree representation, this paper first presents a heuristic packing strategy which evaluates the positions used by the rectangles. Then an effective local search method is introduced to improve the results and a heuristic algorithm (HA) is further developed to find a desirable solution. Computational results on randomly generated instances and popular test instances show that the proposed method is efficient for the strip packing problem.     

A bi-objective mathematical model for two-dimensional loading time-dependent vehicle routing problem

This paper introduces two-dimensional loading time-dependent vehicle routing problem and proposes a bi-objective mathematical model. This problem assesses the process of distributing the rectangular-shaped demanded items over an urban environment; it does not, however, allow items to be loaded on top of each other. In addition to the above assumptions, the presented model also satisfies the first-in-first-out property in the time-dependent vehicle routing problem. Given the NP-hard nature of the problem, a method called elitist non-dominated sorting local search is developed to obtain its solutions. To evaluate the performance of the proposed algorithm, the solutions of this algorithm for small-scale problem instances are compared with the results of an exact method. For the medium-scale problem instances, results of NSGA-II and SPEA2 are used as the basis of comparison. The computational results demonstrate the good performance of the proposed method.     

A hybrid GRASP/VND algorithm for two- and three-dimensional bin packing

The three-dimensional bin packing problem consists of packing a set of boxes into the minimum number of bins. In this paper we propose a new GRASP algorithm for solving three-dimensional bin packing problems which can also be directly applied to the two-dimensional case. The constructive phase is based on a maximal-space heuristic developed for the container loading problem. In the improvement phase, several new moves are designed and combined in a VND structure. The resulting hybrid GRASP/VND algorithm is simple and quite fast and the extensive computational results on test instances from the literature show that the quality of the solutions is equal to or better than that obtained by the best existing heuristic procedures.     

A hybrid grouping genetic algorithm for bin packing

The grouping genetic algorithm (GGA) is a genetic algorithm heavily modified to suit the structure of grouping problems. Those are the problems where the aim is to find a good partition of a set or to group together the members of the set. The bin packing problem (BPP) is a well known NP-hard grouping problem: items of various sizes have to be grouped inside bins of fixed capacity. On the other hand, the reduction method of Martello and Toth, based on their dominance criterion, constitutes one of the best OR techniques for optimization of the BPP to date.In this article, we first describe the GGA paradigm as compared to the classic Holland-style GA and the ordering GA. We then show how the bin packing GGA can be enhanced with a local optimization inspired by the dominance criterion. An extensive experimental comparison shows that the combination yields an algorithm superior to either of its components.     

Heuristics and memetic algorithm for the two-dimensional loading capacitated vehicle routing problem with time windows

This work deals with a new combinatorial optimization problem, the two-dimensional loading capacitated vehicle routing problem with time windows which is a realistic extension of the well known vehicle routing problem. The studied problem consists in determining vehicle trips to deliver rectangular objects to a set of customers with known time windows, using a homogeneous fleet of vehicles, while ensuring a feasible loading of each vehicle used. Since it includes NP-hard routing and packing sub-problems, six heuristics are firstly designed to quickly compute good solutions for realistic instances. They are obtained by combining algorithms for the vehicle routing problem with time windows with heuristics for packing rectangles. Then, a Memetic algorithm is developed to improve the heuristic solutions. The quality and the efficiency of the proposed heuristics and metaheuristic are evaluated by adding time windows to a set of 144 instances with 15–255 customers and 15–786 items, designed by Iori et al. (Transport Sci 41:253–264, 2007) for the case without time windows.     

Local Search Algorithms for the Bin Packing Problem and Their Relationships to Various Construction Heuristics

The tradeoff between the speed and quality of the solutions obtained by various construction and local search algorithms for the elementary bin packing problem (BPP) are analyzed to obtain useful information for designing algorithms for real-world problems that can be modeled as BPPs. On the basis of intensive computational experiments, we observe that the framework of a solution (i.e., a part of a solution consisting of large items or items with tight constraints) should be constructed in the early stages of a local search. New local search algorithms are proposed as empirical support for the observation.     

Packing items to feed assembly lines

We treat a practical application of packing problems in feeding assembly lines. This study was motivated by a real situation encountered in the shop floor of a major automobile industry plant in Brazil. The assembly line feed problem (LFP) consists in how pack the items in the available containers to meet the line work centers’ requirements with a minimum total cost over the planning horizon. LFP is a variable-sized bin packing problem that has two special features: (i) a cardinality constraint on each bin’s size; and, (ii) a cost structure such that each bin’s cost varies according to the items that are packed in it. We propose an integer programming model and a GRASP heuristic for LFP. Numerical results on real-life test instances are reported.     

A note on the minimum bounded edge-partition of a tree

Minimum bounded edge-partition divides the edge set of a tree into the minimum number of disjoint connected components given a maximum weight for any component. It is an adaptation of the uniform edge-partition of a tree. An optimization algorithm is developed for this NP-hard problem, based on repeated bin packing of inter-related instances. The algorithm has linear running time for the class of ‘balanced trees’ common for the stochastic programming application which motivated investigation of this problem.Fast 2-approximation algorithms are formed for general instances by replacing the optimal bin packing with almost any bin packing heuristic. The asymptotic worst-case ratio of these approximation algorithms is never better than the absolute worst-case ratio of the bin packing heuristic used.     

Sequential heuristic for the two-dimensional bin-packing problem

A heuristic approach for the two-dimensional bin-packing problem is proposed. The algorithm is based on the sequential heuristic procedure that generates each pattern to produce some items and repeats until all items are produced. Both guillotine and non-guillotine patterns can be used. Each pattern is obtained from calling a pattern-generation procedure, where the objective is to maximize the pattern value. The item values are adjusted after the generation of each pattern using a value correction formula. The algorithm is compared with five published algorithms, using 50 groups of benchmark instances. The results indicate that the algorithm is the most efficient in improving solution quality.     

An empirical investigation of meta-heuristic and heuristic algorithms for a 2D packing problem

In this paper we consider the two-dimensional (2D) rectangular packing problem, where a fixed set of items have to be allocated on a single object. Two heuristics, which belong to the class of packing procedures that preserve bottom-left (BL) stability, are hybridised with three meta-heuristic algorithms (genetic algorithms (GA), simulated annealing (SA), naı̈ve evolution (NE)) and local search heuristic (hill-climbing). This study compares the hybrid algorithms in terms of solution quality and computation time on a number of packing problems of different size. In order to show the effectiveness of the design of the different algorithms, their performance is compared to random search (RS) and heuristic packing routines.     

One-dimensional heuristics adapted for two-dimensional rectangular strip packing

We consider two-dimensional rectangular strip packing without rotation of items and without the guillotine cutting constraint. We propose two iterative heuristics. The first one, SVC(SubKP), is based on a single-pass heuristic SubKP which fills every most bottom-left free space in a one-dimensional knapsack fashion, that is, considering only item widths. It appears especially important to assign suitable ‘pseudo-profits’ in this knapsack problem. The second heuristic BS(BLR) is based on the known randomized framework Bubble-Search. It generates different item sequences and runs a new sequence-based heuristic Bottom-Left-Right (BLR), a simple modification of the Bottom-Left heuristic. We investigate the solution sets of SubKP and BLR and their relation to each other. In the tests, SVC(SubKP) improves the results for larger instances of the waste-free classes of Hopper and Turton and, on average, for the tested non-waste-free classes, compared to the latest literature. BS(BLR) gives the best results in some classes with smaller number of items (20,40).     

Relaxations and exact solution of the variable sized bin packing problem

We address a generalization of the classical one-dimensional bin packing problem with unequal bin sizes and costs. We investigate lower bounds for this problem as well as exact algorithms. The main contribution of this paper is to show that embedding a tight network flow-based lower bound, dominance rules, as well as an effective knapsack-based heuristic in a branch-and-bound algorithm yields very good performance. In addition, we show that the particular case with all weight items larger than a third the largest bin capacity can be restated and solved in polynomial-time as a maximum-weight matching problem in a nonbipartite graph. We report the results of extensive computational experiments that provide evidence that large randomly generated instances are optimally solved within moderate CPU times.     

Nature inspired genetic algorithms for hard packing problems

This paper presents two novel genetic algorithms (GAs) for hard industrially relevant packing problems. The design of both algorithms is inspired by aspects of molecular genetics, in particular, the modular exon-intron structure of eukaryotic genes. Two representative packing problems are used to test the utility of the proposed approach: the bin packing problem (BPP) and the multiple knapsack problem (MKP). The algorithm for the BPP, the exon shuffling GA (ESGA), is a steady-state GA with a sophisticated crossover operator that makes maximum use of the principle of natural selection to evolve feasible solutions with no explicit verification of constraint violations. The second algorithm, the Exonic GA (ExGA), implements an RNA inspired adaptive repair function necessary for the highly constrained MKP. Three different variants of this algorithm are presented and compared, which evolve a partial ordering of items using a segmented encoding that is utilised in the repair of infeasible solutions. All algorithms are tested on a range of benchmark problems, and the results indicate a very high degree of accuracy and reliability compared to other approaches in the literature.     

A hybrid heuristic algorithm for the 2D variable-sized bin packing problem

In this paper, we consider the two-dimensional variable-sized bin packing problem (2DVSBPP) with guillotine constraint. 2DVSBPP is a well-known NP-hard optimization problem which has several real applications. A mixed bin packing algorithm (MixPacking) which combines a heuristic packing algorithm with the Best Fit algorithm is proposed to solve the single bin problem, and then a backtracking algorithm which embeds MixPacking is developed to solve the 2DVSBPP. A hybrid heuristic algorithm based on iterative simulated annealing and binary search (named HHA) is then developed to further improve the results of our Backtracking algorithm. Computational experiments on the benchmark instances for 2DVSBPP show that HHA has achieved good results and outperforms existing algorithms.     

Multiple Container Packing: A Case Study of Pipe Packing

While the problem of packing single containers and pallets has been thoroughly investigated very little attention has been given to the efficient packing of multiple container loads. Normally in practice a multiple container load is packed by a single container algorithm used in a greedy fashion. This paper introduces the issues involved in multiple container loading. It lays out three different strategies for solving the problem: sequential packing using a single container heuristic, pre-allocating items to the containers and choosing container loads using simultaneous packing models. The principal simultaneous models are pattern selection IP models. We present an application of packing pipes in shipping containers using two pattern selection IP models, a pattern selection heuristic, a sequential greedy algorithm and a pre-allocation method. The experimental results use randomly generated data sets. We discuss several useful insights into the methods and show that for this application the pattern selection methods perform best.     

Fast algorithms for fragmentable items bin packing

Bin packing with fragmentable items is a variant of the classic bin packing problem where items may be cut into smaller fragments. The objective is to minimize the number of item fragments, or equivalently, to minimize the number of cuts, for a given number of bins. Models based on packing fragmentable items are useful for representing finite shared resources. In this article, we present improvements to approximation and metaheuristic algorithms to obtain an optimality-preserving optimization algorithm with polynomial complexity, worst-case performance guarantees and parametrizable running time. We also present a new family of fast lower bounds and prove their worst-case performance ratios. We evaluate the performance and quality of the algorithm and the best lower bound through a series of computational experiments on representative problem instances. For the studied problem sets, one consisting of 180 problems with up to 20 items and another consisting of 450 problems with up to 1024 items, the lower bound performs no worse than 5 / 6. For the first problem set, the algorithm found an optimal solution in 92 % of all 1800 runs. For the second problem set, the algorithm found an optimal solution in 99 % of all 4500 runs. No run lasted longer than 220 ms.     

Order and static stability into the strip packing problem

This paper investigates the two-dimensional strip packing problem considering the case in which items should be arranged to form a physically stable packing satisfying a predefined item unloading order from the top of the strip. The packing stability analysis is based on conditions for the static equilibrium of rigid bodies, differing from others strategies which are based on area and percentage of support. We consider an integer linear programming model for the strip packing problem with the order constraint, and a cutting plane algorithm to handle stability, leading to a branch-and-cut approach. We also present two heuristics: the first is based on a stack building algorithm; and, the last is a slight modification of the branch-and-cut approach. The computational experiments show that the branch-and-cut model can handle small and medium-sized instances, whereas the heuristics found almost optimal solutions quickly for several instances. With the combination of heuristics and the branch-and-cut algorithm, many instances are solved to near optimality in a few seconds.