Properties of poly(vinyl chloride)/wood flour/montmorillonite composites: Effects of coupling agents and layered silicate

Organomodified montmorillonite (OMMT) was prepared using cetylalkyl trimethyl amine bromide. OMMT and wood flour (WF) were surface-modified by silane coupling agent. They were melt-blended with polyvinyl chloride (PVC) and extruded into wood-plastic composite samples using one conical twin screw extruder. The effects of their contents on the composite mechanical properties were investigated. X-ray diffraction, transmission electron microscopy and scanning electron microscopy observed intercalation and dispersion of the OMMT. FTIR and X-ray photoelectron spectroscopy were used to analyze the silane-modification effects. The possible reaction mechanisms were proposed. After wood flour was modified by 1.5 phr silane, the impact strength and the tensile strength of wood flour-PVC composite were increased by 14.8% and 18.5%, respectively. Mechanical tests showed that the addition of OMMT did not enhance the untreated wood flour-PVC composites. However, adding 0.5% OMMT did improve the mechanical properties of the treated ones. The grafting improved the interfacial compatibility between components producing higher properties of the composites. Further addition of OMMT reinforced the composites. Too higher contents of silane and OMMT impaired some properties because of weak interfacial layer and higher concentrated stress. Cone calorimetry showed that the fire flame retardancy and smoke suppression of composites were strongly improved with the addition of OMMT.     

Degradation of Mater-Bi/wood flour biocomposites in active sewage sludge

The mechanical properties of Mater-Bi^® are, in general, not adequate for certain applications and the addition of a filler is therefore necessary. Among the different fillers, natural fibres are particularly interesting because they potentially allow improving the performance of the material without compromising its biodegradability.In order to improve the basic mechanical properties of a Mater-Bi grade and to obtain a new, fully biodegradable material, wood flour based composites were prepared by different processing methods. To simulate actual and not laboratory bacterial attack on the prepared materials, in this work we studied the biodegradation of the composites in a real active sewage sludge reactor. In particular, the biodegradation rates were investigated with reference to different pre-treatments of the materials and different environmental conditions (summer and winter). The results showed that wood flour enhances the biodegradability of the materials. The results indicated also strong relationships between the surface roughness and the biodegradation rates (in particular, higher roughness leads to wider bacterial attack). The different processing techniques had direct effects on the overall biodegradation rates. In particular, when higher smoothness and packing is achieved, the biodegradation rate is lower. The mechanical analysis indicated that adding wood flour to Mater-Bi has positive effects on the elastic modulus, but when the bacterial attack becomes critical, a general sudden drop of the mechanical properties is observed.     

PP-g-(MAH/St)和PP-g-MAH对聚丙烯/木粉复合材料性能的影响

在转矩流变仪中用熔融接枝法制备马来酸酐(MAH)和苯乙烯(St)接枝聚丙烯（PP）-PP-g-(MAH/St)和PP-g-MAH,将其作为聚丙烯/木粉复合材料的相容剂。 FTIR证实MAH和St单体与PP发生接枝反应。 用SEM和DSC等手段考察两种相容剂对PP/木粉复合材料微观形貌和结晶性能的影响,探索了各种PP/木粉复合材料加工和力学性能不同的内在原因。 SEM显示,PP-g-(MAH/St)改性木粉比PP-g-MAH改性木粉在PP基体中分散性更佳,木粉与PP的界面更加模糊,相容性进一步改善。 DSC结果表明,PP-g-(MAH/St)改性体系可增强木粉对PP的异相成核作用,提高结晶温度和结晶度。 复合材料的加工和力学性能测试结果表明,PP-g-(MAH/St)改性效果明显优于PP-g-MAH。 复合材料的熔体质量流动速率随相容剂用量的增加而逐步下降,PP-g-(MAH/St)改性体系拉伸强度和弯曲强度却逐步上升,并在相容剂用量为4.8 g/100 g PP时达到极值。 此时其拉伸强度达40.62 MPa,分别是未改性体系和PP-g-MAH改性体系的1.29和1.17倍;其弯曲强度达45.72 MPa,分别是未改性体系和PP-g-MAH改性体系的1.23和1.59倍;而无缺口冲击强度却在相容剂用量为3.6 g/100 g PP时达到极值13.35 kJ/m2,分别是未改性体系和PP-g-MAH改性体系的1.62倍和1.42倍。     

Curing and Physical Properties of Natural Rubber/Wood Flour Composites

Natural rubber based composites were prepared by incorporating Wood flour of two different particle size ranges (250–300 µm) and (300–425 µm) and concentrations (15 and 30 phr) into the matrix, using a Banbury® internal mixer according to a base formulation. Curing characteristics of the samples were studied. Influence of particle size and loading of filler on the properties of the composites was analyzed. Results obtained show that the addition of wood flour to natural rubber increased scorch time and curing time and caused improvement in modulus at 300% strain and in tear properties. However, it decreased tensile strength and elongation at break. The particle size range of 300–425 µm was found to offer the best overall balance of mechanical and dynamic properties (tan δ and viscous torque). Swelling behavior of the composites in toluene was also analyzed in order to determine the rubber volume fraction and crosslinking density. Composites with the bigger particle size wood flour were found to have greater crosslinking density than the ones with smaller particle size, fact that could possibly indicate a better rubber-filler interaction in the former. Major percentage of filler increased slightly this interaction. Water absorption behavior of the composites with wood flour reached a maximum of 12% w/w when 30 phr of filler were incorporated; nonetheless, particle size did not affect this property. The ageing study in presence of air at 70 °C revealed that natural rubber composites with wood flour maintained the same classification cell with temperature as the pure rubber. A compound with 30 phr of carbon black was prepared for comparative purposes. Results obtained were as expected. Scorch time decreased and higher values of modulus at 300% strain and tensile strength were achieved, due to strongest interaction between filler and elastomer.     

硬脂酸/异氰酸酯摩尔比对聚丙烯/木粉复合材料性能的影响

用甲苯-2,4-二异氰酸酯（TDI）和硬脂酸（SA）复合改性木粉,在双螺杆挤出机中制备了聚丙烯（PP）基的木塑复合材料（WPC）,研究了SA/TDI摩尔比对木粉表面性能、复合材料力学性能和加工性能的影响。 结果表明,随着SA/TDI摩尔比的增大,改性木粉的表面张力逐渐减小,与PP的界面张力先减小后增大;与未改性的WPC相比,SA/TDI复合改性剂对WPC的拉伸强度、弯曲强度、缺口冲击强度影响不明显,但对无缺口冲击强度提升较大;当SA/TDI摩尔比为1.07时,复合材料的无缺口冲击强度和熔体质量流动速率分别达到9.74 kJ/m2和13.12 g/10 min,分别比未改性WPC提高了77%和22%。     

Physical properties of PVC/aminosilane‐treated wood flour/organoclay composites

Most physical properties of a wood plastic composite (WPC) with poly(vinyl chloride) (PVC) matrix are lower than those of corresponding neat PVC because of poor interfacial adhesion between hydrophobic PVC and hydrophilic wood. In this study, to improve the interfacial adhesion, wood flour was pre‐treated with N‐2(aminoethyl)‐3‐aminopropyltrimethoxysilane, and the surface modification was characterized and confirmed by X‐ray photoelectron spectroscopy (XPS). Furthermore, to improve the performance of PVC/wood composites, a type of organoclay was added as nanofiller. PVC/wood/clay composites were prepared by melt blending a heavy metal‐free PVC compound, the aminosilane‐treated wood flour, and the organoclay, and their physical properties were tested by universal testing machine and thermal gravimetric analyzer. X‐ray diffractometer (XRD) analyses of the WPCs showed an intercalated structure of the organoclay. The scanning electron microscope images for the fracture surfaces of the WPCs confirmed the positive effect of the aminosilane pre‐treatment by showing reduced debonding of wood flour from the PVC matrix. The performance of the WPCs was improved by the aminosilane pre‐treatment of the wood flour and the organoclay. Copyright © 2011 John Wiley & Sons, Ltd.     

A state-of-the-art review on particulate wood polymer composites: Processing,properties and applications

In the present decade, the demands for recyclable, environmentally friendly and low-cost with good strength composites materials have been significantly increased. In this context, the particulate wood polymer composites have attracted the researchers owing to their eco-friendliness, low-cost as they are prepared using waste wood particles, and good mechanical and physical properties. These composites were prepared by filling the waste wood particles into the polymers using different fabrication methods such as extrusion, hand layup, compression moulding, injection moulding and additive manufacturing (3D printing). A good number of research works have been reported on the testing and characterization of wood composites for the various applications so far. This fact motivated to prepare a state-of-the-art review on the recent developments in processing, characterization, and applications of wood composites. This paper presents a discussion on the chemical structure and properties of different types of wood species. The mechanical, thermal and water absorption behaviour of thermosets, thermoplastics and biopolymers based wood composites have also been discussed. Further, characterization of the nano biocomposites prepared using nanocellulose/nanoparticles of wood are also presented. The outcomes of the present review provide a good understanding of wood composites that will encourage the researchers for further research works & developments of novel wood composites for the advanced applications.     

Effect of sol-gel derived nano-silica and organic peroxide on the thermal and mechanical properties of low-density polyethylene/wood flour composites

The influence of nano-silica, synthesized and mixed with low-density polyethylene (LDPE) through a sol-gel process, on the thermal and mechanical properties of LDPE and LDPE/wood flour (WF) composites, prepared in the absence and presence of dicumyl peroxide, was investigated. Scanning electron microscopic (SEM) analyses show a uniform dispersion of silica nano-particles of size 10-50 nm in the matrix, and Fourier-transform infrared (FTIR) spectroscopic results indicated interaction between the nano-silica and the LDPE matrix, which seems to improve for samples prepared in the presence of dicumyl peroxide (DCP). WF and nano-silica, as well as the presence of DCP during sample preparation, substantially improve the thermal stability of the LDPE matrix. The tensile strength of the samples decreased with increasing wood flour content, while the tensile modulus substantially increased. The presence of nano-silica gave rise to lower values for both tensile strength and tensile modulus, while higher tensile strength (and an increase in tensile strength with WF content) is observed for samples prepared in the presence of DCP. The tensile modulus increases with increasing WF content, but is not substantially influenced by the presence of nano-silica or by sample preparation in the presence of DCP. The DMA results were in line with the tensile results.     

Thermal,Mechanical and Morphological Behavior of Poly(propylene)/Wood Flour Composites

The comparative studies on the thermal, mechanical and morphological behavior of compression molded poly(propylene) (PP)/wood flour (WF) composites were performed using wood flours (WFs) of different origins. The comparison has been made on the basis of results obtained from thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), scanning electron microscopy (SEM) and tensile testing. It has been demonstrated that an addition of 5 wt.-% of maleic anhydride grafted polypropylene (PP-g-MA) has a significant effect on the morphological and thermomechanical behavior of the composites. Although, microscopic examinations revealed no significant differences in the morphology of the compatibilized composites, a remarkable improvement of thermal degradation behavior was observed. From the view point of mechanical properties, the composites with high amount of filler (60 wt.-%) showed similar behavior irrespective of the origin of wood flour.     

Thermal degradation of ethanolamine treated poly(vinyl chloride)/wood flour composites

The influence of ethanolamine treatment of wood flour on the thermal degradation behaviour of PVC/wood flour composites was investigated. The decomposition of untreated and treated wood flour and PVC/wood flour composites was measured using thermogravimetric analysis (TGA). The TGA indicated an accelerated degradation of the composite after treatment in a temperature range between 240 and 350 °C. This was caused by a synergistic decomposition of treated wood flour and polymer. Additionally, the colour of the material was measured in order to analyse the effect of the treatment. The lightness of the composite was reduced with increasing ethanolamine concentration.     

Pyrolysis-GC-MS reveals important differences in hydrolytic degradation process of wood flour and rice bran filled polylactide composites

Pyrolysis-GC-MS of polylactide (PLA) biocomposites before and after hydrolytic degradation revealed prominent differences in the hydrolytic degradation process of rice bran and wood flour filled biocomposites. The water uptake and mass loss for polylactide/wood flour composites were similar to that of plain PLA. Pyrolysis-GC-MS, however, showed that on prolonged ageing the hydrolysis of PLA led to increased wood flour concentration in the remaining biocomposite matrices. In contrast, the polylactide/rice bran composites exhibited larger water uptake and higher mass loss. Pyrolysis-GC-MS and FTIR analysis proved that the higher mass loss was caused by migration of rice bran from the composites. The type of natural filler could thus greatly influence the degradation process and/or the stability of the materials in aqueous or humid environments.     

Effect of Wood Content on The Thermal Behavior and on The Molecular Dynamics of Wood/Plastic Composites

Summary: In the last decades, the growing environmental awareness has resulted in a renewed interest in the use of natural materials for different applications. In this context, the use of wood in plastic to obtain composites has grown significantly. In the present work, heartwood and sapwood from Angelim Pedra (Hymenolobiun petraeum) were used to prepare PVC/wood composites. To study the composites with different wood types and filler contents the molecular dynamic was investigated through low field NMR by poton spin- lattice relaxation time measurements (T₁H) and the thermal behavior was characterized by means of differential scanning calorimetry (DSC) focusing the glass transition temperature and thermogravimetric analyses (TGA) observing the changes in the thermal stability. It was found that increasing addition of wood flour (sapwood and heartwood) caused a small but progressive improvement of the decomposition temperature of the composites, whereas the glass transition temperature remains practically unchanged. In the molecular dynamic behavior, a gradual decrease in T₁H values was observed with increasing sapwood and heartwood content, indicating that the composites became less rigid. The distribution curves of the domains showed a better interaction and phase dispersion between the composite components with higher filler content.     

Structure and properties of composites of highly crystalline cellulose with polypropylene: Effects of polypropylene molecular weight

Composite of highly crystalline fibrous cellulose (CE) and polypropylene (PP) of different molecular weights () was prepared via melting-mixing, maleic anhydride grafted polypropylene (MAPP) was used as a compatibilizer. And the effects of molecular weight of PP on the properties of the composites were investigated. Through the studying of mechanical properties, dynamic mechanical properties, melting and crystallization behaviors, thermo-oxidative properties, water absorption behaviors, and the morphology of the composites, it was found that PP with higher molecular weight revealed stronger interfacial interaction with cellulose in the composites. Compared with the lower molecular weight, the composites derived from higher molecular weight of PP exhibited stronger tensile strength at the same cellulose content.     

Preservation of beech and spruce wood by allyl alcohol-based copolymers

Allyl alcohol (AA), acrylonitrile (AN), methyl methacrylate (MMA), monomers and monomer mixtures AA+AN, AA+MMA were used to conserve and consolidate Beech and Spruce. After impregnation, copolymerisation and polymerisation were accomplished by gamma irradiation. The fine structure of wood+polymer(copolymer) composites was investigated by Scanning Electron Microscopy (SEM). It was observed that copolymer obtained from AA+MMA monomer mixture showed the optimum compatibility. The compressional strength and Brinell Hardness Numbers determined for untreated and treated wood samples indicated that the mechanical strength of wood+copolymer composites was increased. It was found that the mechanical strength of the wood samples containing the AA+MMA copolymer was higher than the others. In the presence of P(AA/MMA), at highest conversion, the compressive strength perpendicular to the fibres in Beech and Spruce increased approximately 100 times. The water uptake capacity of wood+copolymer composites was observed to decrease by more than 50% relative to the original samples, and biodegradation did not take place.     

Crystallization and reinforcement of poly (vinylidene fluoride) nanocomposites: Role of high molecular weight resin and carbon nanotubes

The effect of high molecular weight resin and multi-walled carbon nanotubes (MWCNTs) on the crystallization, rheological and dynamic mechanical properties of poly (vinylidene fluoride) (PVDF) composites was investigated. A synergetic effect of the high molecular weight resin and MWCNTs on the nucleation in the crystallization process of the matrix has been observed, and their contributions to the crystallization of the matrix are two-sided. The composites containing both the high molecular weight resin and MWCNTs have much higher crystallization peak temperatures but lower crystallinity, especially for samples with high MWCNT content. For the isothermal crystallization at relative high temperatures, higher Avrami exponent and shorter half-time of crystallization are observed for the composites containing both the high molecular weight resin and MWCNTs. The introduction of the high molecular weight resin not only reinforces the matrix, but also promotes the dispersion of MWCNTs. The reinforcement and synergetic nucleation effects of the high molecular weight resin and MWCNTs were also confirmed by dynamic mechanical analysis.     

Interface morphology and thermoplasticization behavior of bamboo fibers benzylated with benzyl chloride

In this study, benzylated bamboo flour (BBF) was synthesized using benzyl chloride under mild conditions. This material can be added to medium density polyethylene (MDPE) as a reinforcing filler material. The crystal structure and properties of the BBF and corresponding BBF/MDPE panels were investigated by Fourier transform infrared spectroscopy, X‐ray diffraction, scanning electron microscopy, energy dispersive X‐ray spectroscopy, mechanical tests and surface hydrophobicity measurements, and the obtained results are in good agreement. According to the scanning electron microscopy and X‐ray diffraction investigations, the crystal structure of the bamboo material disappeared after the addition of benzyl chloride. The Fourier transform infrared spectroscopy analysis provided further evidence for the successful benzylation. The intensity of the bands attributed to the O—H stretching or deformation vibrations decreased, and the intensity of the bands attributed to the C = O and C—O bonds in the benzyl group increased, which was confirmed by the X‐ray spectroscopy analysis. The volume fraction of the dispersed phase increased dramatically, and the interfacial fusion between the BBF particles and the MDPE matrix improved. The tensile strength and flexural strength of the prepared BBF/MDPE panels were up to 24.21% and 26.73% higher, respectively, compared with panels fabricated from unmodified bamboo flour. Furthermore, the surface hydrophobicity was found to be higher, which confirmed the good interface fusion. The strengthening mechanism is discussed in this paper, and the overall results suggest that BBF is a promising candidate material for the substitution of traditional wood fibers and unmodified bamboo flour in wood plastic composites. Copyright © 2015 John Wiley & Sons, Ltd.     

氯化聚丙撑碳酸酯增容聚丙撑碳酸酯/秸秆粉复合材料的制备及性能

聚丙撑碳酸酯(PPC)是一种新型热塑性生物降解材料,但其热性能及力学性能较差,应用受到限制。以秸秆粉这种农作物副产品作为增强体改性PPC,既可以提高PPC的力学性能同时又可开发利用秸秆资源。氯化聚丙撑碳酸酯(CPPC)是聚丙撑碳酸酯(PPC)经过氯化得到的,对天然纤维表面具有良好的浸润性和粘结性。本文以CPPC为增容剂,通过熔融共混法制备了PPC/秸秆粉复合材料。采用扫描电子显微镜(SEM)、拉伸实验、动态力学性能测试(DMA)及转矩流变仪对复合材料的结构及性能进行了表征,重点考察了CPPC的添加量对复合材料力学和流变性能的影响。结果表明,当CPPC质量分数为1.8%时,可使添加质量分数为30%秸秆粉的PPC复合材料拉伸强度提高38%,模量提高30%。同时,CPPC的引入使复合材料的粘度下降,改善了PPC/秸秆粉复合材料的加工性能。因此,作为增容剂的CPPC为制备高性能PPC/天然纤维复合材料提供了新的解决办法。     

Mechanical composites based on biologically active compounds from larch wood

Mechanical composites were prepared by mechanical chemical processing of a mixture of biologically active preparations of arabinogalactan (AG) and dihydroquercetin (DQ) isolated from larch wood. Their properties were studied using HPLC, ¹³C NMR, and IR spectroscopy. It was found that AG and DQ did not react chemically under the studied conditions. According to x-ray phase and thermal analyses, mechanical processing destroyed the DQ crystalline structure and dispersed it into the AG matrix. The resulting mechanical composites had significantly higher (up to 38 times) solubility in water compared with starting DQ and an unprocessed AG/DQ mixture. It was shown that DQ reduces the extent of destruction of polysaccharide macromolecules during mechanical processing.     

耐高温可溶性聚酰亚胺树脂及其复合材料

制备了2种耐高温可溶型聚酰亚胺树脂(PI-1, PI-2)及其复合材料, 系统研究了树脂的工艺性, 纯树脂固化物的热性能及其复合材料的界面形貌、 介电性能和力学性能. 研究结果表明, 树脂低聚物在极性非质子溶剂中具有良好的溶解性, 且熔体黏度较低, 表明其具有优异的加工性能. 两种树脂固化物在空气中的5%热失重温度均高于550 ℃, PI-1树脂的玻璃化转变温度(T_g)为430 ℃, PI-2树脂的T_g为380 ℃. 石英纤维/PI-1和石英纤维/PI-2复合材料具有较低的介电常数和介电损耗. 碳纤维/PI-1复合材料在420 ℃下的弯曲强度保持率可达62%, 层间剪切强度保持率可达48%, 具有较优异的高温力学性能. 采用普通模压工艺制备了厚度高达45 mm的复合材料制件, 进一步证明这2种树脂具有优异的工艺性.     

Enhancement in physicochemical properties of citric acid/nano SiO<Subscript>2</Subscript> treated sustainable wood-starch nanocomposites

Citric acid was used as the cross-linker to prepare the sustainable wood starch nanocomposites (WSNC) from the renewable resources like starch and soft wood flour using water as the solvent. Nano SiO₂ was employed to develop the physicochemical properties of the WSNC via a green path. In this process, starch was grafted with methylmethacrylate (MMA) and SiO₂ was modified with N-cetyl-N,N,N-trimethyl ammonium bromide. Three different percentage of modified nano SiO₂ (1–5 phr) were employed in the preparation of the composites and their properties were characterized by Fourier transform infrared spectroscopy. The morphological features of the composites were investigated through transmission electron microscopy and scanning electron microscopy study. Mechanical and dynamic mechanical properties like storage modulus, loss factors and tan δ value of the composites were thoroughly investigated. Thermal stability, water resistance and flammability of the composites were significantly improved after incorporation of modified SiO₂. The maximum improvements in properties were achieved containing 3 phr modified SiO₂ composites.