Molecular design of multicomponent polymer systems. III. Comparative behavior of pure and tapered block copolymers in emulsification of blends of low-density polyethylene and polystyrene

Poly(hydrogenated butadiene-b-styrene) copolymers are very effective emulsifiers for blends of polystyrene and low-density or high-density polyethylene. It is shown that the extent of improvement in mechanical properties is dependent not only on the molecular weight but also on the structure of the diblock copolymer. A comparative study of the morphology and the mechanical behavior of modified low-density polyethylene/polystyrene blends demonstrates that a tapered diblock is more efficient than a pure diblock with the same composition and molecular weight. It is assumed that the unique behavior of the tapered sample results from its particular miscibility characteristics at the blend interface. The tapered copolymer could behave essentially as a solu-bilizing agent for the homopolymers at the interface and provide a “graded” modulus responsible for the improved mechanical response of the material.     

Multifractal analysis. A new method for the characterization of the morphology of multicomponent polymer systems

It has been demonstrated that use of polymeric emulsifiers under usual processing conditions in the melt state is a powerful technique for preparing polymer alloys. Digitized representation of optical micrographs of thin sections of blends of a low-density polyethylene and polystyrene (20 wt % PE-80 wt % PS) containing 2 and 5 wt % of two hydrogenated polybutadiene-polystyrene block copolymers exhibit different degrees of homogeneity as well as different morphological structures which can be studied by a multifractal analysis. We show how these differences are reflected in the f(α) spectrum of singularities which can be obtained by a box counting method in the canonical approximation. We have found a correlation between the f(α) curves and the mechanical properties of the corresponding samples: the samples which area the less multifractals have the best mechanical properties. © 1993 John Wiley & Sons, Inc.     

Effect of diblock copolymers on dynamic mechanical properties of polyethylene/polystyrene blends

A systematic investigation of the dynamic mechanical properties of high-density polyethylene (HDPE)/high-impact polystyrene (HIPS)/copolymer blends was carried out. Blends of 80/20 weight percent of HDPE/HIPS were prepared in the melt state at 180°C in a batch mixer. Synthesized pure diblock (H77) and tapered diblock (H35) copolymers of hydrogenated polybutadiene (HPB) and polystyrene (PS) were added at different concentrations (1, 3, and 5 wt %), and the dynamic mechanical properties were investigated. The results show that: (1) both the tapered and the pure diblock copolymers enhance the phase dispersion and the interphase interactions; (2) structure and molecular weight are both important parameters in the molecular design of copolymers; (3) important effects occur when only small amounts of copolymer are added (up to the interface saturation concentration SC); (4) a micellar structure formation is possible when the copolymer is in excess in the blend; (5) the effect of the copolymer structure on the SC and the critical micellar concentration (CMC) is more pronounced than the effect of molecular weight. These concentrations are found to be lower for the tapered diblock copolymer. The analysis of the dynamic mechanical thermal analysis (DMTA) results obtained for the 20/80 HDPE/HIPS blend leads to the conclusion that the copolymers also enhance the interactions between heterogeneous phases. Similar conclusions based on electron microscopy were reported in the literature. DMTA shows great potential to relate macroscopic observations to the state of a copolymer in an immiscible blend.     

Gel permeation chromatography of polyethylene: Effect of long-chain branching

The effect of long-chain branching on the size of low-density polyethylene molecules in solution is demonstrated through solution viscosity and molecular weight measurements on fractionated samples. These well-characterized fractions are analyzed by gel permeation chromatography (GPC), and it is shown that the separation of the polymer molecules by this technique is sensitive to the presence of long-chain branching. By using fractions of branched polyethylene possessing differing degrees of branching, one observes that a single curve is adequate in relating elution volume to molecular weight. This calibration curve is applied in the GPC analysis of a variety of commercial low-density polyethylene resins and it is shown, by comparison with independent osmometric and gradient elution chromatographic data, that realistic values for molecular weight and molecular weight distribution are obtained. The replacement of molecular weight M by the parameter [η]M as a function of elution volume, leads to a single relationship for both linear and branched polyethylenes. This indicates that GPC separation takes place according to the hydrodynamic volumes of the polymer molecules. The comparison of data for polyethylene and polystyrene fractions suggests that this volume dependence of the separation will be observed for other polymer–solvent systems.     

Block copolymers as compatibilizers for blends of linear low density polyethylene and polystyrene

Compatibilization of blends of linear low-density polyethylene (LLDPE) and polystyrene (PS) with block copolymers of styrene (S) and butadiene (B) or hydrogenated butadiene (EB) has been studied. The morphology of the LLDPE/PS (50/50) composition typically with 5% copolymer was characterized primarily by scanning electron microscopy (SEM). The SEB and SEBS copolymers were effective in reducing the PS domain size, while the SB and SBS copolymers were less effective. The noncrystalline copolymers lowered the tensile modulus of the blend by as much as 50%. Modulus calculations based on a coreshell model, with the rubbery copolymer coating the PS particle, predicted that 50% of the rubbery SEBS copolymer was located at the interface compared to only 5–15% of the SB and SBS copolymers. The modulus of blends compatibilized with crystalline, nonrubbery SEB and SEBS copolymers approached Hashin's upper modulus bound. An interconnected interface model was proposed in which the blocks selectively penetrated the LLDPE and PS phases to provide good adhesion and improved stress and strain transfer between the phases. © 1995 John Wiley & Sons, Inc.     

ABA triblock copolymers with a ring‐opening metathesis polymerization/macromolecular chain‐transfer agent approach

Block copolymers containing polystyrene and polycyclooctene were synthesized with a ring‐opening metathesis polymerization/chain‐transfer approach. Polystyrene, containing appropriately placed olefins, was prepared by anionic polymerization and served as a macromolecular chain‐transfer agent for the ring‐opening metathesis polymerization of cyclooctene. These unsaturated polymers were subsequently converted to the corresponding saturated triblock copolymers with a simple heterogeneous catalytic hydrogenation step. The molecular and morphological characterization of the block copolymers was consistent with the absence of significant branching in the central polycyclooctene and polyethylene blocks [high melting temperatures (114–127 °C) and levels of crystallinity (17–42%)]. A dramatic improvement in both the long‐range order and the mechanical properties of a microphase‐separated, symmetric polystyrene–polycyclooctene–polystyrene block copolymer sample was observed after fractionation. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 361–373, 2007     

Surface properties of styrene–ethylene oxide block copolymers

Hydrophobic–hydrophilic block copolymers were prepared by “living” anionic polymerization. They consist of polystyrene and poly(ethylene oxide) blocks, and are soluble in water. Their interfacial properties were investigated, employing aqueous solutions. The block copolymers lowered the surface tension of water in analogy with the low molecular weight surfactants such as sodium lauryl sulfate and heptaethylene oxide n-dodecyl ether. Their aqueous solutions exhibited solubilization properties differing from those of polyethylene glycol. Therefore, it is thought that the polystyrene blocks produce solubilization phenomena. In samples of the same styrene content, the precipitation temperature of a high molecular weight copolymer in water was lower than that of a low molecular weight copolymer at the same concentration in the same solvent. The surface tension and precipitation temperature of aqueous solutions seem to be influenced by molecular weight and composition.     

Preparation of polyethylene block copolymers by a combination of postmetallocene catalysis of ethylene polymerization and atom transfer radical polymerization

The synthesis of block copolymers consisting of a polyethylene segment and either a poly(meth)acrylate or polystyrene segment was accomplished through the combination of postmetallocene-mediated ethylene polymerization and subsequent atom transfer radical polymerization. A vinyl-terminated polyethylene (number-average molecular weight = 1800, weight-average molecular weight/number-average molecular weight =1.70) was synthesized by the polymerization of ethylene with a phenoxyimine zirconium complex as a catalyst activated with methylalumoxane (MAO). This polyethylene was efficiently converted into an atom transfer radical polymerization macroinitiator by the addition of α-bromoisobutyric acid to the vinyl chain end, and the polyethylene macroinitiator was used for the atom transfer radical polymerization of n-butyl acrylate, methyl methacrylate, or styrene; this resulted in defined polyethylene-b-poly(n-butyl acrylate), polyethylene-b-poly(methyl methacrylate), and polyethylene-b-polystyrene block copolymers. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 496–504, 2004     

Study of molecular motion of block copolymers in solution by high-resolution proton magnetic resonance

Molecular motions of hydrophobic–hydrophilic water-soluble block copolymers in solution were investigated by high-resolution proton magnetic resonance (NMR). Samples studied include block copolymers of polystyrene–poly(ethylene oxide), polybutadiene–poly(ethylene oxide), and poly(ethylene oxide)–poly(propylene oxide)–poly(ethylene oxide). NMR measurements were carried out varying molecular weight, temperature, and solvent composition. For AB copolymers of polystyrene and poly(ethylene oxide), two peaks caused by the phenyl protons of low-molecular-weight (M?_n = 3,300) copolymer were clearly resolved in D₂O at 100°C, but the phenyl proton peaks of high-molecular-weight (M?_n = 13,500 and 36,000) copolymers were too broad to observe in the same solvent, even at 100°C. It is concluded that polystyrene blocks are more mobile in low-molecular-weight copolymer in water than in high-molecular-weight copolymer in the same solvent because the molecular weight of the polystyrene block of the low-molecular-weight copolymer is itself small. In the mixed solvent D₂O and deuterated tetrahydrofuran (THF-d₈), two peaks caused by the phenyl protons of the high-molecular-weight (M?_n = 36,000) copolymer were clearly resolved at 67°C. It is thought that the molecular motions of the polystyrene blocks are activated by the interaction between these blocks and THF in the mixed solvent.     

A study of the blending of ethylene–styrene copolymers differing in the copolymer styrene content: Miscibility considerations

Blends of two or more ethylene–styrene (ES) copolymers that differed primarily in the comonomer composition of the copolymers were studied. Available thermodynamic models for copolymer–copolymer blends were utilized to determine the criteria for miscibility between two ES copolymers differing in styrene content and also between ES copolymers and the respective homopolymers, polystyrene and linear polyethylene. Model estimations were compared with experimental observations based primarily on melt‐blended ES/ES systems, particularly via the analysis of the glass‐transition (T_g ) behavior from differential scanning calorimetry (DSC) and solid‐state dynamic mechanical spectroscopy. The critical comonomer difference in the styrene content at which phase separation occurred was estimated to be about 10 wt % for ES copolymers with a molecular weight of about 10⁵ and was in general agreement with the experimental observations. The range of ES copolymers that could be produced by the variation of the comonomer content allowed the study of blends with amorphous and semicrystalline components. Crystallinity differences for the blends, as determined by DSC, appeared to be related to the overlapping of the T_g of the amorphous component with the melting range of the semicrystalline component and/or the reduction in the mobility of the amorphous phase due to the presence of the higher T_g of the amorphous blend component. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 2976–2987, 2000     

Molecular design of multicomponent polymer systems XIX: Stability of cocontinuous phase morphologies in low-density polyethylene–polystyrene blends emulsified by block copolymers

Polyethylene–polystyrene blends containing small amounts of polyethylene (20 wt %) display a cocontinuous phase morphology that is very unstable in the absence of an emulsifier. The kinetics of coalescence at high temperature is therefore very sensitive to differences in the interfacial activity of added polymeric emulsifiers. The morphology of blends added with a pure or a tapered hydrogenated polybutadiene-b-polystyrene block copolymer is investigated as a function of annealing time at 180°C. Various image treatments (standard granulometry, opening size granulometry distribution, and multiscaling analysis) were used to quantify the morphological evolution of these blends. The results clearly demonstrate that the tapered block copolymer is definitely more efficient than the corresponding pure diblock for stabilizing the cocontinuous structure of these blends. The differential behavior is assumed to results from differences in the tendency of the two copolymers to segregate and form their own domains. © 1995 John Wiley & Sons, Inc.     

Stress–strain behavior of low‐density polyethylene/poly(methyl methacrylate) blends with modulated interfaces with a hydrogenated polybutadiene‐block‐poly(methyl methacrylate) diblock copolymer

The stress–strain diagrams and ultimate tensile properties of uncompatibilized and compatibilized hydrogenated polybutadiene‐block‐poly(methyl methacrylate) (HPB‐b‐PMMA) blends with 20 wt % poly(methyl methacrylate) (PMMA) droplets dispersed in a low‐density polyethylene (LDPE) matrix were studied. The HPB‐b‐PMMA pure diblock copolymer was prepared via controlled living anionic polymerization. Four copolymers, in terms of the molecular weights of the hydrogenated polybutadiene (HPB) and PMMA sequences (22,000–12,000, 63,300–31,700, 49,500–53,500, and 27,700–67,800), were used. We demonstrated with the stress–strain diagrams, in combination with scanning electron microscopy observations of deformed specimens, that the interfacial adhesion had a predominant role in determining the mechanism and extent of blend deformation. The debonding of PMMA particles from the LDPE matrix was clearly observed in the compatibilized blends in which the copolymer was not efficiently located at the interface. The best HPB‐b‐PMMA copolymer, resulting in the maximum improvement of the tensile properties of the compatibilized blend, had a PMMA sequence that was approximately half that of the HPB block. Because of the much higher interactions encountered in the PMMA phase in comparison with those in HPB (LDPE), a shorter sequence of PMMA (with respect to HPB but longer than the critical molecular weight for entanglement) was sufficient to favor a quantitative location of the copolymer at the LDPE/PMMA interface. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 22–34, 2005     

Phase behavior and Li+ Ion conductivity of styrene‐ethylene oxide multiblock copolymer electrolytes

Solid polymer electrolytes are attractive materials for use as battery separators. Here, a molecular weight series of polystyrene–polyethylene oxide (PEO) multiblock copolymers was synthesized by the thiol–norbornene click reaction. The subsequent materials were characterized both neat and with a lithium bis‐(trifluoromethane)sulfonimide salt loading [(Li)/(EO)] of 0.1. In general, neat samples demonstrated crystallinity scaling with PEO content. Lithium ion‐containing samples had broad scattering peaks, half of which displayed disordered scattering, even at the lowest block molecular weights (polystyrene = 1 kg/mol, PEO = 1 kg/mol). Fitting of disordered scattering data, using the random phase approximation, yielded χ_RPA and R_g values that were compared with recent predictive work by Balsara and coworkers. The predictions were accurate near the volume fraction f_PEO = 0.5 but deviated symmetrically with volume fraction asymmetry. Samples were also analyzed by electrochemical impedance spectroscopy for their potential to conduct lithium ions. Samples with f_PEO ≥ 0.5 demonstrated robust conductivity, whereas samples below this volume fraction conducted very poorly, with one exception (f_PEO = 0.24). This work expanded upon our recently reported approach to multiblock copolymer synthesis, demonstrating the improved access of materials to further our fundamental understanding of multiblock copolymers. Copyright © 2016 John Wiley & Sons, Ltd.     

Synthesis of poly(ethylene‐co‐vinyl alcohol)‐g‐polystyrene graft copolymer and their applications for ordered porous film and compatibilizer

A series of new functional poly(ethylene‐co‐vinyl alcohol)‐g‐polystyrene graft copolymers (EVAL‐g‐PS) with controlled molecular weight (M_n = 38,000–94,000 g mol^?1) and molecular weight distribution (M_w/M_n = 2.31–3.49) were synthesized via a grafting from methodology. The molecular structure and component of EVAL‐g‐PS graft copolymers were confirmed by the analysis of their ¹H NMR spectra and GPC curves. The porous films of such copolymers were fabricated via a static breath‐figure (BF) process. The influencing factors on the morphology of such porous films, such as solvent, temperature, polymer concentration, and molecular weight of polymer were investigated. Ordered porous film and better regularity was fabricated through a static BF process using EVAL‐g‐PS solution in CHCl₃. Scanning electron microscopy observation reveals that the EVAL‐g‐PS graft copolymer is an efficient compatibilizer for the blend system of low‐density polyethylene/polystyrene. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 516–524     

Solution behavior of styrene–ethylene oxide block copolymers

Hydrophobic–hydrophilic water-soluble block copolymers were prepared by “living” anionic polymerization. They consist of a polystyrene block and a polyethylene oxide block. From data on solution viscosity and high-resolution NMR in water, the molecular dimensions of the two-blocks copolymers are found similar to that of polyethylene glycols of the same molecular weight in the same solvent. These block copolymers exhibit microphase separation.     

Morphology and micromechanical behaviour of styrene/butadiene block copolymers and their blends with polystyrene

The correlation between the morphology and the deformation mechanism in styrene/butadiene block copolymers having modified architecture and in blends with homopolymer polystyrene (hPS) was studied. It was demonstrated that the morphology formation in the block copolymers is highly coupled with their molecular architecture. In particular, the micromechanical behaviour of a star block copolymer and its blends with polystyrene was investigated by using electron microscopy and tensile testing. A homogeneous plastic flow of polystyrene lamellae (thin layer yielding) was observed if the lamella thickness was in the range of 20 nm. The deformation micromechanism switched to the formation of craze-like deformation zones when the average PS lamella thickness changed to about 30 nm and more.     

Investigation by combined solid‐state NMR and SAXS methods of the morphology and domain size in polystyrene‐b‐polyethylene oxide‐b‐polystyrene triblock copolymers

The microphase structure of a series of polystyrene‐b‐polyethylene oxide‐b‐polystyrene (SEOS) triblock copolymers with different compositions and molecular weights has been studied by solid‐state NMR, DSC, wide and small angle X‐ray scattering (WAXS and SAXS). WAXS and DSC measurements were used to detect the presence of crystalline domains of polyethylene‐oxide (PEO) blocks at room temperature as a function of the copolymer chemical composition. Furthermore, DSC experiments allowed the determination of the melting temperatures of the crystalline part of the PEO blocks. SAXS measurements, performed above and below the melting temperature of the PEO blocks, revealed the formation of periodic structures, but the absence or the weakness of high order reflections peaks did not allow a clear assessment of the morphological structure of the copolymers. This information was inferred by combining the results obtained by SAXS and ¹H NMR spin diffusion experiments, which also provided an estimation of the size of the dispersed phases of the nanostructured copolymers. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 55–64, 2010     

Glass transition temperature of low molecular weight styrene–isoprene block copolymers

Different series of poly(styrene–isoprene) diblock and poly(styrene–isoprene–styrene) triblock copolymers were prepared. In each series, the low molecular weight polystyrene block was kept constant, and the molecular weight of the polyisoprene block varied. The glass transition behavior of these polymers was studied and their glass transition temperatures compared with those of the random copolymers of styrene and isoprene. It is concluded that some low molecular weight styrene-isoprene block copolymers form a single phase. Krause's thermodynamic treatment of phase separation in block copolymers was applied to the data. One arrives at a polystyrene–polyisoprene interaction parameter χ1,2 ≈ 0.1. The experimental and theoretical limitations of this result are discussed.     

Anionic Graft Copolymers. III. Hydrogenation of Polydienes Grafted with Vinylaromatics

A new method is described to prepare graft copolymers of polystyrene and polyvinylcyclohexane on polyethylene and poly (ethylene, butene-1). Hydrogenation of the butadiene moieties of graft copolymers of polystyrene on poly-1, 4-butadiene and high vinyl polybutadiene forms graft copolymers of polystyrene on polyethylene and on poly (ethylene, butene-1). Graft copolymers of polyvinylcyclohexane on polyethylene and on poly (ethylene, butene-1) are prepared by completely hydrogenating graft copolymers of polystyrene on poly-1, 4-butadiene and on high vinyl polybutadiene. The physical properties of these polymer systems depend on composition and graft level, resulting in either tough polymers or elastomers.     

“Super microcapsules” (SMC). I. Preparation and characterization of star polymethylene oxide (PEO)?polylactide (PLA) copolymers

A new model of molecular scale microcapsule named “super microcapsule” (SMC) obtained from a star copolymer consisting of hydrophilic and hydrophobic blocks was presented. As a first stage, 3 and 4-arm star polyethylene oxide-polylactide copolymers (s-PEO-PLA) were synthesized by the use of triethanolamine and pentaerythritol and initiating agent, respectively. The block length of PLA and PEO for the copolymers can be controlled by feed and reaction conditions. The molecular weight distributions found to be in the range of 1.3–1.7. The DTA data indicated that the phase separation behavior of s-PEO? PLA copolymers is different from that of linear PEO? PLA copolymers with comparable block length. As a evidence of SMC, the shell-core structure of s-PEO? PLA copolymers in solid state was observed by TEM. The SMC dimensions were estimated to be about 400–1000 Å