Evaluation of the effect of additives on thermo-oxidative and hydrolytic stabilization of recycled post-consumer poly (ethylene terephthalate) using Design of Experiments

The recycling of poly (ethylene terephthalate) (PET), mainly from bottles, has been considered the most promising alternative to reduce municipal solid waste in Brazil. Stabilization processes of this polymer during recycling aim to maintain and improve its physicochemical properties and enhance its applicability. Several classes of additives may be used for PET stabilization, such as antioxidants, metal deactivator or anti-hydrolysis. However, there are no studies in literature about the synergistic or antagonistic effect of the individual or combined use of these additives for the stabilization of PET. The present investigation uses Design of Experiments (DoE) to analyze the effects of the variables that influence the stabilization of post-consumer PET. The variables were humidity and three different classes of additives represented by antioxidants (Irganox 1010® and Irganox B561®), a metal deactivator (Irganox MD1024®) and an anti-hydrolysis (Stabaxol KE7646®), known as polycarbodiimide. Taking intrinsic viscosity into consideration, the post-consumer PET flakes were processed with different additive contents in order to understand both the individual and combined effects that influence stabilization and generate the response surfaces. The results showed that the samples stabilized with polycarbodiimide had an effective increase in intrinsic viscosity. In addition, samples stabilized with antioxidants had lower contribution and the metal deactivator had no effect on the stabilization of recycled PET. Our findings indicate that the hydrolysis overlaps the thermo-oxidative degradation effects and is the main form of PET degradation in the course of recycling. Moreover, besides being marketed as an anti-hydrolysis, results suggest polycarbodiimide is an effective chain extender. Finally, this study sheds some light on the influence of the main additives and variables that influence the degradation and stabilization of PET. The increase in PET intrinsic viscosity promotes its physicochemical properties and allows the recycled polymer to be used in broader market segments.     

A chemical view onto post-consumer poly(ethylene terephthalate) valorization through reactive blending with functionalized polyolefins

The recovery of poly(ethylene terephthalate) from post-consumer packaging products, such as beverage bottles, allowed to obtain flakes with a purity level suitable for reprocessing. Among many possibilities, the blending with polyolefins can provide toughened materials but, as poly(ethylene terephthalate) and polyolefins are immiscible, different methods of reactive compatibilization were followed to achieve a fine dispersion of polyolefln domains into a poly(ethylene terephthalate) matrix. In this meanwhile the use of a functionalized polyolefin, bearing reactive groups toward poly(ethylene terephthalate) terminals, is a promising route to obtain grafted copolymers acting as interface stabilizers. In particular, the use in the melt blending of ester or hydroxyl functionalized polyolefins in the presence of transesterification catalysts and/or anhydride functionalized polyolefins as compatibilizer precursors were both investigated by focusing onto chemical aspects. The prepared blends were analyzed through suitable fractionation methods, such as selective extractions, and spectroscopic analysis in order to identify the molecular architecture of the macromolecules resulting from the process and study their effectiveness at the interface region. Moreover the phase morphology and the thermo-mechanical properties were investigated and correlated to the structure of the macromolecular species in the system.     

The use of POSS as synergist in intumescent recycled poly(ethylene terephthalate)

Fire retarded poly(ethylene terephthalate) (PET) has been obtained by the incorporation of octamethyl polyhedral oligomeric silsesquioxane (OMPOSS) and Exolit OP950, a phosphinate-based compound, in recycled PET. The presence of Exolit OP950 only leads to intumescence explaining the improvement of the flame retardancy. The addition of OMPOSS leads to a synergistic effect considerably increasing the fire retarding performances of the polymer in terms of cone calorimetry and limiting oxygen index even if a small thermal stabilisation as well as a very poor dispersion of OMPOSS and OP950 into the matrix has been observed.     

Effect of small amounts of poly(lactic acid) on the recycling of poly(ethylene terephthalate) bottles

Poly(ethylene terephthalate) (PET) is one of the most used commodity polymers, especially for food and beverage applications, and its recycling is of great importance because of the possible use in the textile and construction industries. On the other hand, the interest in biodegradable polymers has led, in recent years, to the use of materials such as poly(lactic acid) (PLA) also in the food and beverage industry. The presence of small amounts of PLA in the PET waste can significantly affect the post-consumer recycling process. In this work, the effect of the presence of small amounts of PLA on the recycling of PET bottles is investigated by rheological, mechanical, morphological and thermogravimetric analysis. The results indicate that this presence can significantly affect the rheological properties under non-isothermal elongational flow, while the mechanical properties were considerably affected only in some circumstances and the thermal stability was not significantly modified.     

Reaction to fire of recycled poly(ethylene terephthalate)/polycarbonate blends

In the present paper, we study the effect of both morphology and compatibilization on the reaction to fire of blends of recycled poly(ethylene terephthalate) (PETr) with recycled polycarbonate (PCr). It is shown that while the flame retardancy of blends containing less than 50% w/w of PCr increases almost linearly with PCr content, blends containing more than 50% w/w of PCr react to fire like pure PCr. This change of reaction to fire correlates with the formation of a continuous PCr phase in the blend.The compatibilization of the blend by a trans-esterification reaction leading to the formation of copolymers at the interface decreases the overall fire performances due to PETr chain breaking as a side effect which results in a strong decrease of blend viscosity and of the temperature at which mass loss begins.     

Photolysis of poly(ethylene terephthalate)

The photolysis of poly(ethylene terephthalate) films was studied in vacuo with light of wavelengths 2537 and 3130 A. A very stable filter system which cuts out the 3025 A. line was developed to isolate 3130 A. from a mercury spectrum. Despite the fact that the penetration of 2537 A. light was limited to a depth of a ca. 10³ A. whereas 3130 A. light was more uniformly absorbed it was possible to demonstrate that the quantum yields for CO and CO₂ formation were in agreement for the two wavelengths. Quantum yields for fractures and crosslinks were estimated by sol-gel analysis. An absorption maximum which develops near 13 μ after exposure of poly(ethylene terephthalate) to light or γ-rays was attributed to the formation of groups formed by elimination of CO and CO₂. ESR spectra for trapped radicals were tentatively assigned to the components p-C₆H₃· and ·O? CH₂? CH₂? . It is suggested that the former radicals combine to form crosslinks. Quantum yields (× 10⁴) with 3130 A. light are: CO, 6; CO₂, 2; crosslinks, 5.5; trapped radicals, 1.5; With 2537 A. light, quantum yields are: CO, 6–9; CO₂, 2–3; the network formed was not characterized as to crosslinks and fractures; trapped radicals were observed to exist but not determined.     

Segmented block copolymers of poly(ethylene glycol) and poly(ethylene terephthalate)

A new series of segmented copolymers were synthesized from poly(ethylene terephthalate) (PET) oligomers and poly(ethylene glycol) (PEG) by a two‐step solution polymerization reaction. PET oligomers were obtained by glycolysis depolymerization. Structural features were defined by infrared and nuclear magnetic resonance (NMR) spectroscopy. The copolymer composition was calculated via ¹H NMR spectroscopy. The content of soft PEG segments was higher than that of hard PET segments. A single glass‐transition temperature was detected for all the synthesized segmented copolymers. This observation was found to be independent of the initial PET‐to‐PEG molar ratio. The molar masses of the copolymers were determined by gel permeation chromatography (GPC). © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 4448–4457, 2004     

Non-isothermal crystallization and melting behavior of compatibilized polypropylene/recycled poly(ethylene terephthalate) blends

Binary blends of polypropylene (PP)/recycled poly(ethylene terephthalate) (r-PET), r-PET/maleic anhydride grafted PP (PP-g-MA), r-PET/glycidyl methacrylate grafted PP (PP-g-GMA), and ternary blends of PP/r-PET (80/20 w/w) compatibilized with various amounts (2-10 wt%) of PP-g-MA or PP-g-GMA were prepared on a twin-screw extruder. The non-isothermal crystallization and melting behavior, and the crystallization morphology were investigated by DSC and POM. The chemical reactions of r-PET with PP-g-MA and PP-g-GMA were characterized by FT-IR. DSC results show that the crystallization peak temperatures of r-PET and PP increased when blending them together, due to the heterogeneous nucleation effect on each other. The of r-PET increased with increasing the content of PP-g-MA while slightly influenced by the content of PP-g-GMA in the binary blends of r-PET with grafted PP, implying different reactivity of r-PET with PP-g-MA and PP-g-GMA. The of PP in the ternary blends retained or slightly decreased, dependent on the compatibilizers and their contents. The melting peak temperature of r-PET in PP/r-PET blends compatibilized by PP-g-MA was lower than that of compatibilized by PP-g-GMA, indicating that PP-g-MA had stronger reactivity towards r-PET compared to PP-g-GMA. The crystallization and melting behavior of blends was influenced by the pre-melting temperature, especially the melting behavior of r-PET in the blends. The crystallization behavior of PP in the blends was also evaluated by Mo’s method. POM confirmed the heterogeneous nucleation effect of r-PET on PP.     

Light-scattering characterization of poly(ethylene terephthalate)

By using a closed-circuit filtration system, we have succeeded in clarifying poly(ethylene terephthalate) (PET) dissolved in hexafluoroisopropanol (HFIP). Such static properties as the radius of gyration R_g, the weight-average molecular weight M_w, and the second virial coefficient A₂ and such dynamic properties as the translational diffusion coefficient D, or its equivalent hydrodynamic radius R_h, and the second (diffusion) virial coefficient k_d were determined for several PET samples of different molecular weights by using light-scattering intensity and linewidth measurements. An empirical relation between D_o (or R_h) and M_w was established: R_h = (1.77±0.15)X10^?2 M with R_h and M_w expressed in units of nanometers and grams per mole, respectively. The empirical exponent α_D(ca. 0.58±0.01) is in good agreement with the less precisely determined intrinsic viscosity/molecular weight exponent α_η (ca. 0.71±0.02). Several intensity correlation functions were measured very precisely using long accumulation times. A Laplace inversion was performed using the singular-value decomposition technique. The approximate molecular weight distribution (MWD) determined by light-scattering spectroscopy was in reasonable agreement with a completely independent determination of MWD using gel permeation chromatography (GPC). It was interesting to note, though not surprising, that GPC showed emphasis on lower-molecular-weight fractions, while light-scattering emphasized higher-molecular-weight fractions. The agreement further strengthens some complementary aspects of the two techniques.     

Organocatalytic depolymerization of poly(ethylene terephthalate)

We describe the organocatalytic depolymerization of poly(ethylene terephthalate) (PET), using a commercially available guanidine catalyst, 1,5,7‐triazabicyclo[4.4.0]dec‐5‐ene (TBD). Postconsumer PET beverage bottles were used and processed with 1.0 mol % (0.7 wt %) of TBD and excess amount of ethylene glycol (EG) at 190 °C for 3.5 hours under atmospheric pressure to give bis(2‐hydroxyethyl) terephthalate (BHET) in 78% isolated yield. The catalyst efficiency was comparable to other metal acetate/alkoxide catalysts that are commonly used for depolymerization of PET. The BHET content in the glycolysis product was subject to the reagent loading. This catalyst influenced the rate of the depolymerization as well as the effective process temperature. We also demonstrated the recycling of the catalyst and the excess EG for more than 5 cycles. Computational and experimental studies showed that both TBD and EG activate PET through hydrogen bond formation/activation to facilitate this reaction. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Heterogeneous nucleation of poly(ethylene terephthalate)

The effect of various metal salts as nucleating additives for poly(ethylene terephthalate) (PET) has been investigated. In the case of sodium benzoate and probably for all other effective nucleating additives, the nucleation process can be divided into a “heterogeneous particle nucleation” performed by the unreacted salt and a “homogeneous nucleation” due to the polymer–sodium (metal) salt formed during the extrusion. This polymer–sodium (metal) salt is the major nucleating agent in these systems. We have also shown the fundamental difference between the concept of a nucleating additive and that of a nucleating agent.     

Intrinsic birefringence of poly(ethylene terephthalate)

In the existing literature various values are given for the intrinsic birefringence of the crystalline and the amorphous phases in poly(ethylene terephthalate) (PET). These values have either been calculated theoretically or obtained from experimental data on the basis of certain models. In this investigation, using the Samuels two-phase model which correlates sonic modulus with structural parameters, intrinsic birefringence values for the crystalline (Δn_c) and amorphous (Δn_a) phases have been determined by studying 30 PET samples prepared by heat setting to have a wide range of structures; the results are Δn_c = 0.29 and Δn_a = 0.20. These values are discussed along with others in the literature and it is concluded that in the light of the present work, the values used by many authors need reexamination.     

Stress-induced crystallization of poly(ethylene terephthalate)

Quenched amorphous films of poly(ethylene terephthalate) (PET) are stretched at temperatures less than T_g; changes in density, wide-angle x-ray diffraction, and small-angle light scattering are observed. The density increase upon stretching is attributed to an increase in crystallinity accompanied by an increase in the intensity of somewhat diffuse wide-angle x-ray diffraction and of both V_V and H_V small-angle light scattering patterns. The formation of oriented rodlike superstructure may be discerned from small-angle light scattering. Annealing of these samples increases the crystallinity as measured from density and leads to an increase in the perfection of crystalline and supercrystalline structure as measured by wide-angle x-ray diffraction and small-angle light scattering. The rodlike morphology changes to form spherulitelike aggregates as observed by small-angle light scattering and light micrographs. A model is proposed to explain the observations. Studies are extended to stretching films of PET above their T_g and observing changes in birefringence, density, wide-angle x-ray diffraction and small-angle light scattering as a function of elongation and stretching temperature. The formation of defomed spherulitelike superstructure may be discèrned from light micrographs. Results are compared with those obtained upon stretching films below T_g.     

Mesophase structures in poly(ethylene terephthalate), poly(ethylene naphthalate) and poly(ethylene naphthalate bibenzoate)

Films of poly(ethylene naphthalate) (PEN) and poly(ethylene naphthalate bibenzoate) (PENBB) have been drawn under a variety of conditions of temperature and strain rate to determine the conditions under which a nematic-like mesophase structure can be produced. In PEN the combination of low temperature and high-strain rate encourages mesophase formation, while in PENBB the mesophase was formed under all conditions where it proved possible to draw the material at all. A molecular modelling study of the mesophase in PEN and in poly(ethylene terephthalate) (PET) offers possible structures for the mesophase and showed that the mesophase structure could be stable once formed © 1997 John Wiley & Sons, Ltd.     

Fast crystallization of poly(ethylene terephthalate)

The crystallization of poly(ethylene terephthalate) (PET) was studied in the presence of nucleating agents and promoters. The effect of both by themselves and in concert was investigated using differential scanning calorimetry. The aim of this work is to find conditions of fast crystallization of PET. Sodium benzoate(SB) and Surlyn® (S) substantially increase the crystallization rate of PET at higher temperature owing to a reduction in the energy barrier towards primary nucleation, but they accelerate crystallization even more at lower temperature with an additional improvement of the molecular mobility of PET chains. Chain scission of PET caused by the reaction with the nucleating agents was proven by determination of molecular weight. The addition of S alone led to a lower reduction in molecular weight. A series of N-alkyl-p-toluenesulfonamides (ATSAs) were shown to effectively promote molecular motion of the PET chains, leading to an increase in crsytallization rate at lower temperature. A remarkable acceleration of crystallization of PET was attained at lower temperature when S and ATSA were added together. When the content of ATSA is low, S has the dominant influence due to its dual effect of decreasing energy barrier towards nucleation and promoting molecular motion of PET chains. A further increase of crystallization rate of PET was found only after an addition of ATSA of above 5 wt.%.Dedicated to Professor Bernhard Wunderlich on the occasion of his 65th birthdayThis work was supported by State Science and Technology Commission, and partially by National Science Foundation.     

Viscoelasticity of oriented poly(ethylene terephthalate)

Time–temperature superposition can be successfully applied to both the stress relaxation and dynamic mechanical properties of oriented PET fibers. Two curves result; one is the time dependence of the modulus at constant temperature, while the other is the shift, log aT, of this curve along the time scale as a function of temperature. This temperature dependence is less than that for both unoriented PET and typical amorphous polymers above T_g. It is about the same as that for oriented nylon 66 and unoriented glassy poly(methyl methacrylate). The isothermal modulus has the same time dependence as that of the unoriented PET; however, it is a factor of 3.3 larger. The modulus curve is almost identical in both shape and magnitude with that of oriented nylon 66. However, a temperature of 82°C. is required to place the viscoelastic dispersion region of PET at the same time scale as nylon 66 at 25°C. This temperature increase is the major difference in viscoelasticity between these two oriented polymers.     

Recycling of poly(ethylene terephthalate) (PET)

After a survey of the mostly utilized recycling methods for fibres and bottles, the possibilities of recovering films are discussed in more detail. This presentation describes primarily the melt-recovery method, which is used by us and by other manufacturers. During this process the greatest difficulties arise from the presence of impurities and contaminations. The influence of these determining parameters on the recycling process and on the re-usability of the recovered PET are elucidated, with special emphasis on the role of the oligomers.     

Chemical healing in poly(ethylene terephthalate)

A new molecular mechanism for the healing phenomenon in semicrystalline linear polycondensates (healing resulting from chemical reactions between macromolecules located in the interfacial surface) is demonstrated. Strips of commercial poly(ethylene terephthalate) are annealed at 258°C in order to avoid melt sticking. Two such strips are partially overlapped, pressed, and heated in a vacuum at 240°C for 10, 20, 30, and 100 h. By measuring the stress at break outside the contact area and the debonding shear stress the critical overlapping length is computed. It is concluded that transreaction contributes more than solid-state post-condensation to chemical healing.     

Separation of poly(vinyl chloride) from poly(ethylene terephthalate) by micronyl process

Mixed Poly(vinyl chloride) (PVC) and Poly(ethylene terephthalate)(PET) scraps can be separated by various methods based on the difference in their physical or chemical properties. A short review of the presently known methods is made. The presentation is focused on a method developed by MICRONYL WEDCO and based on the difference in impact strength resistance of the two polymers at room temperature.