Effect of molecular weight distribution on the structure and mechanical properties of ultradrawn,ultrahigh-molecular-weight polyethylene cast from solution. I. Thermoluminescence and NMR

Ultradrawing of ultrahigh-molecular-weight polyethylene (UHMW-PE) films produced by gelation/crystallization from solution was investigated using thermoluminescence (TL), DSC, and pulsed NMR. The TL from an x-irradiated UHMW-PE gel film is considerably affected by ultradrawing. The TL glow peak is correlated with the α_c dispersion of the crystalline phase in the UHMW-PE gel film. The TL integrated intensity is weak for folded-chain crystals but strong for extended-chain crystals. An extra higher TL peak, observed for samples drawn 150x, is related to the appearance of some highly extended tie-chains in the interfacial region in the process of ultradrawing. On the basis of the above observations, the effects of molecular weight distribution on the morphology of UHMW-PE gel film are examined. It is concluded that B-PE (Broad MWD) having a broader MWD has better drawability than N-PE; but at a given draw ratio, higher modulus and tensile strength are realized for N-PE (Narrow MWD).     

Thermal and mechanical properties of UV irradiated collagen/chitosan thin films

The thermal and mechanical properties of collagen/chitosan blends before and after UV irradiation have been investigated using thermal analysis and mechanical (Instron) techniques. Comparisons were made with the thermal and mechanical properties of both collagen and chitosan films. Air-dried collagen, chitosan and collagen/chitosan films were exposed to UV irradiation (wavelength 254 nm) for different time intervals. Thermal properties of collagen/chitosan blends depend on the composition of the blend and are not significantly altered by UV irradiation.Mechanical properties such as ultimate tensile strength and ultimate percentage of elongation were much better for collagen films than for collagen/chitosan films. The results have shown that the mechanical properties of the blends were greatly affected by the duration of UV irradiation. Ultimate tensile strength and ultimate percentage elongation decreased after UV irradiation of the blend. Increasing UV irradiation leads to an increase in Young's modulus of the collagen/chitosan blend.     

Effects of the drawing form and draw ratio on the fiber structure and mechanical properties of CO2-laser-heated-drawn poly(ethylene terephthalate) fibers

The structure, mechanical properties, and thermomechanical properties of poly(ethylene terephthalate) (PET) fibers obtained by laser-heated drawing were investigated in terms of their dependence on the draw ratio and feed speed and the differences between neck-drawn fibers and flow-drawn fibers. The long period at a draw ratio of 6.0 reached 19.0 nm, notably larger than at lower ratios, whereas the tilting angle of the laminar structure was constant at about 60°, regardless of the draw ratio. A maximum value of 15.0 GPa was attained for the initial modulus, and 1.07 GPa was attained for the tensile strength. A higher tensile strength orientation-induced crystallized fiber at the same initial modulus was obtained from higher molecular weight PET. The relationship between the compliance and molecular orientation of the amorphous phase was studied with a series model of crystalline and amorphous phases. The results revealed that, in the high-draw-ratio fibers, the compliance of the amorphous phase decreased with the draw ratio at a higher rate than indicated by extrapolation to intrinsic values. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 79–90, 2004     

Electron beam irradiated polyamide-6,6 films—II: mechanical and dynamic mechanical properties and water absorption behavior

Electron beam irradiation of poly(iminohexamethylene-iminoadipoyl) (Polyamide-6,6) films was carried out over a range of irradiation doses (20–500 kGy) in air. The mechanical properties were studied and the optimum radiation dose was 200 kGy, where the ultimate tensile stress (UTS), 10% modulus, elongation at break (EB) and toughness showed significant improvement over the unirradiated film. At a dose of 200 kGy, the UTS was improved by 19%, the 10% modulus by 9% and the EB by 200% over the control. The dynamic mechanical properties of the films were studied in the temperature region 303–473 K to observe the changes in the glass transition temperature (T_g) and loss tangent (tan δ) with radiation dose. The storage modulus of the film receiving a radiation dose of 200 kGy was higher than the unirradiated film. The water uptake characteristics of the Polyamide-6,6 films were investigated. The water uptake was less for the films that received a radiation dose of 200 and 500 kGy than the unirradiated film. The role of crystallinity, crosslinking and chain scission in affecting the tensile, dynamic mechanical and water absorption properties was discussed.     

Influence of fused deposition modeling parameters on the mechanical properties of ABS parts

This work aims to determine the influence of fused deposition modeling (FDM) printing parameters on the mechanical properties of parts fabricated on an Ultimaker2 printer with acrylonitrile butadiene styrene (ABS). The effect of several parameters such as interlayer cooling time (ILCT), nozzle diameter, infill density, raster angle and layer thickness on the ultimate tensile strength, yield strength, and elastic modulus of produced parts was evaluated. Two independent studies were conducted: a first study dedicated to the ILCT and a second study where the influence of other parameters was evaluated through a design of experiments (DoE) approach. Both studies were carried out through the execution of standard tensile tests. The statistical analysis of tensile tests results was processed with the ANOVA methodology. The obtained results indicate that a reduced ILCT improves the tensile strength of parts. It is shown that nozzle diameter and infill density are the parameters that most influence the mechanical properties of ABS, with the upper range selected values improving the studied mechanical properties. The raster angle configuration of (?45^o/45^o) benefits UTS and yield strength of ABS samples. Interactions of nozzle diameter on layer thickness were detected. It was observed that smaller layer thickness promotes a higher elastic modulus and UTS; however, for thinner layers (0.06‐0.10 mm), no significant differences were found on strength of samples due to potential high distortion levels.     

Oriented UHMW-PE/CNT composite tapes by a solution casting-drawing process using mixed-solvents

Ultra-high molecular weight polyethylene/multi-wall carbon nanotube (UHMW-PE/MWNT) composites have been prepared by a novel approach which involves the use of a mixture of solvents during the gelation process. By combining one of the best known organic solvents for nanotubes, N,N-dimethylformamide (DMF) with xylene and use this mixed-solvent in the gelation/crystallisation process for UHMW-PE/MWNT composite fabrication, an attempt is made to improve the dispersion of carbon nanotubes in UHMW-PE. The obtained films were drawn to obtain highly oriented tapes, which were characterized in terms of electrical and mechanical properties. The conductivity of the drawn tapes is maintained at 10⁻⁴ S/m at draw ratio 30, two orders of magnitude higher than the minimum level required to provide electrostatic discharge. Although the mechanical properties are compromised by use of DMF and MWNTs, the Young’s modulus still remains at 25 GPa, in comparison with 35 GPa for pure UHMW-PE tape at draw ratio 30.     

The tensile properties of electrospun nylon 6 single nanofibers

In this article, we have aimed to mechanically characterize the nylon 6 single nanofiber and nanofiber mats. We have started by providing a critical review of the developed mechanical characterization testing methods of single nanofiber. It has been found that the tensile test method provides information about the mechanical properties of the nanofiber such as tensile strength, elastic modulus and strain at break. We have carried out a tensile test for nanofiber/composite MWCNTs nanofiber mats to further characterize the effect of the MWCNTs filling fiber architecture. In addition, we have designed and implemented a novel simple laboratory set‐up for performing tensile test of single nanofibers. As a result, we have established the stress–strain curve for single nylon 6 nanofibers allowing us to define the tensile strength, axial tensile modulus and ultimate strain of this nanofiber. The compared values of the tensile strength, axial modulus and ultimate strain for nylon 6 nanofiber with those of conventional nylon 6 microfiber have indicated that some of the nylon 6 nanofiber molecule chains have not been oriented well along the nanofiber axis during electrospinning and through the alignment mechanism. Finally, we have explained how we can improve the mechanical properties of nylon 6 nanofibers and discussed how to overcome the tensile testing challenges of single nanofibers. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1719–1731, 2010     

热拉伸的超高分子量聚乙烯的晶体结构和力学性能

讨论了超高分子量聚乙烯（ＵＨＭＷ－ＰＥ）的熔融一次拉伸和二次拉伸的晶体结构和力学性能．利用ＷＡＸＤ和ＳＡＸＤ测定了拉伸片的晶体取向因子和极图，晶粒尺寸，晶体畸变，长周期等晶体结构．用ＤＳＣ和ＶＥＳ测定热性能和动态力学性能．应力－应变实验测定拉伸片的杨氏模量，断裂强度和伸长．这些实验结果说明ＵＨＭＷ－ＰＥ经二次拉伸能产生正交晶系的伸直链晶体．二次拉伸片由折叠链片晶和伸直链晶体两元结构组成．二次拉伸片的杨氏模量比一次拉伸片有大幅度提高．二次拉伸片的晶体结构和力学性能是在一次拉伸的基础上形成的．     

The effect of processing conditions on the mechanical properties and thermal stability of highly oriented PP tapes

It has previously been shown possible to use highly oriented polypropylene (PP) tapes to create self-reinforced (all-PP) composites. It is desirable to understand the relationship between tape processing parameters and the mechanical properties and thermal stability of the tapes, as these tape properties will govern the ultimate properties of the all-PP composite. In this paper, the effects of the tape drawing parameters such as draw ratio (λ), drawing temperature and thermal annealing on the final mechanical properties, density and dimensional thermal stability of the tapes are presented. PP tapes drawn to λ = 17 possess tensile moduli of ～15 GPa and tensile strengths of ～450 MPa. PP tapes with high draw ratios, λ > 9.3, show a decrease in density, a change from transparent to opaque appearance and increased dimensional thermal stability with increasing draw ratio. The results of an investigation into the effects of a thermal annealing step, targeted at improving the dimensional thermal stability of these highly oriented PP tapes, are also presented.     

Optimisation of physical and mechanical properties of rubber compounds by response surface methodology--Two component modelling using vegetable oil and carbon black

Response surface methodology was used for predicting the optimal composition of vegetable oil and carbon black in rubber compounding. Central composite rotatable design for two variables at five levels was chosen as the experimental design. The data obtained from measurement of properties was fitted as a two variable second order equation and were plotted as contour plots using programme developed in MATLAB v.5. It is observed from the contour plots that the increase in cross-link density caused by the formation of rubber mono-layer from its multi-layer on increasing the carbon black loading upto the central point (50 phr) of experimental region increases 300% modulus and elongation at break and reduces the ultimate properties like tear strength and tensile strength. On the other-hand hardness increases with increase in solid inclusion of carbon black. From the contours it is observed that the addition of vegetable oil upto 2-3 phr, cross-link density increases due to its coupling action leading to increase in hardness and modulus and lowering of ultimate properties like tensile strength and elongation at break. Addition of further amount of vegetable oil shows less coupling and more plasticising effect leading to increase in tear strength, tensile strength and elongation at break and decrease in hardness and 300% modulus.     

Combined Effects of Stretching and Nanofillers on theCrystalline Structure and Mechanical Properties ofPolypropylene and Single-walled Carbon NanotubeComposite Fibers简

The combined effects of stretching and single-walled carbon nanotubes （SWCNTs） on crystalline structure and mechanical properties were systematically investigated in melt-spun polypropylene （PP） fibers prepared at two different draw ratios. The dispersion, alignment of the SWCNT bundles and interfacial crystalline structure in the composite fibers are significantly influenced by the stretching force during the melt spinning. The nanohybrid shish kebab （NHSK） superstructure where extended PP chains and aligned SWCNT bundle as hybrid shish and PP lamellae as kebab has been successfully obtained in the composite fibers prepared at the high draw ratio and the related formation mechanism is discussed based on the results of morphological observations and 2d-SAXS patterns. Large improvement in tensile strength and modulus has been realized at the high draw ratio due to the enhanced orientation and dispersion of SWCNT bundles as well as the formation of NHSK.     

Miscibility and mechanical properties of polymer blends

The tensile properties of 16 blends prepared from 12 different polymers were investigated in the whole composition range. The composition dependence of Young's modulus has shown less, while that of the yield and ultimate properties exhibited more significant variations with miscibility. The quantitative evaluation of the yield stress and tensile strength data resulted in a parameter, which could be related to the interfacial tension and miscibility.     

Effects of polylactic acid and rPET minor components on phase evolution,tensile and thermal properties of polyethylene‐based composite fibers

High mechanical performance and partially biodegradable PE‐composite fibers modified with polylactic acid (PLA) and recycled polyethylene terephthalate (rPET) minor components were prepared using melt extrusion and hot drawing process. Rheological properties, morphology, tensile, and thermal properties were investigated. All blends exhibited shear thinning behavior except for starting PLA and rPET. PLA and rPET dispersed phases appeared as droplets in as‐extruded strand, and PLA droplets were mostly larger than those of rPET. The fibrillation of both PLA and rPET domains was achieved after further hot drawing as the fiber. The morphology and tensile properties of the fibers mainly depended on the types and contents of dispersed phases including draw ratios. The ultimate strength of the polymer fibers at draw ratio of 20 was more than 600 times higher than that of the as‐spun sample of the same composition. Remarkable improvement in secant modulus and ultimate strength was found for PE‐30PLA, but the drawing process of this composition encountered some difficulties and rough surface of the fiber was observed. The stiffness and tensile stress for PE‐10PLA‐10rPET fiber were clearly improved when compared with PE and PE‐10PLA. A decrease in thermal stability of PE/PLA composites was observed with increasing PLA content whereas additional presence of rPET significantly increased the stability of the composites both in nitrogen and in air. PE/PLA/rPET fiber possessing high stiffness with good thermal stability prepared in this work has high potential for being utilized as structural parts for load‐bearing applications.     

Thickness of hydroxyapatite nanocrystal controls mechanical properties of the collagen-hydroxyapatite interface

Collagen-hydroxyapatite interfaces compose an important building block of bone structures. While it is known that the nanoscale structure of this elementary building block can affect the mechanical properties of bone, a systematic understanding of the effect of the geometry on the mechanical properties of this interface between protein and mineral is lacking. Here we study the effect of geometry, different crystal surfaces, and hydration on the mechanical properties of collagen-hydroxyapatite interfaces from an atomistic perspective, and discuss underlying deformation mechanisms. We find that the presence of hydroxyapatite significantly enhances the tensile modulus and strength compared with a tropocollagen molecule alone. The stiffening effect is strongly dependent on the thickness of the mineral crystal until a plateau is reached at 2 nm crystal thickness. We observe no significant differences due to the mineral surface (Ca surface vs OH surface) or due to the presence of water. Our result shows that the hydroxyapatite crystal with its thickness confined to the nanometer size efficiently increases the tensile modulus and strength of the collagen-hydroxyapatite composite, agreeing well with experimental observations that consistently show the existence of extremely thin mineral flakes in various types of bones. We also show that the collagen-hydroxyapatite interface can be modeled with an elastic network model which, based on the results of atomistic simulations, provides a good estimate of the surface energy and other mechanical features.     

Investigations of the influence on the phase morphology of PP-EPDM-blends on their mechanical properties

This work covers the dependence of the mechanical properties of polymer blends on their composition and their phase morphology. Blends of EPDM-elastomers and polypropylene were prepared covering the whole concentration range. The phase morphology was varied strongly by employing different mixing techniques and its morphology was characterized by means of electron microscopy and light microscopy, as well as by x-ray scattering and calorimetry.Mechanical properties such as the complex shear modulus, the tensile modulus as well as the stress strain behavior were investigated as a function of the composition of the blends and their phase morphology. The experimental finding is that the complex modulus, the tensile modulus, the yield stress, and the ultimate stress are rather insensitive with respect to the phase morphology and vary continuosly with the composition. The elongation at break, on the other hand, as well as the impact strength were found to depend on the phase morphology and to vary discontinously with the composition. One conclusion to be drawn is that one is not always forced to control the phase morphology tightly during processing in order to obtain materials with sufficiently good mechanical properties. Rather, simple theoretical approaches, neglecting details of the phase morphology are frequently able to satisfactorily predict mechanical properties of multiphase blends.     

Influence of silica on shape memory effect and mechanical properties of polyurethane-silica hybrids

Polyurethane block copolymer (PU) was synthesized and was followed by a sol-gel reaction with tetraethoxysilane (TEOS) to prepare high performance polyurethane-silica hybrids with shape memory function. Their tensile and shape memory properties were compared as a function of TEOS content and PU hard segment content. A tensile test showed that the mechanical properties were largely influenced by TEOS content, and the maximum elongation-at-break as well as maximum breaking stress and modulus were obtained when TEOS at 10 wt% was used. Shape memory of hybrids was also obtained from a thermomechanical test, and showed good shape retention and shape recovery of more than 80% for all samples. Consequently, by silica hybridization, an improvement in the mechanical properties and shape recovery force of PU could be achieved without any decrease in their shape recovery effect.     

Effect of Ionizing Radiation on the Characteristics of EPDM/UHMW-PE Composites

Ultra high molecular weight polyethylene (UHMW-PE) fibers were used in a chopped form and at different concentrations as a reinforcing material in ethylene–propylene–diene terpolymers (EPDM). The effect of radiation dose and fiber concentration on the mechanical properties of the vulcanized rubber composites obtained was measured. It was found that γ-irradiation improves the interfacial adhesion between UHMW-PE fiber (Spectra 1000) and EPDM matrix which was detected by scanning electron microscopy (SEM). In addition, the Young modulus of the composites increases as the irradiation dose increases. Increasing the concentration of the fibers up to 40 phr leads to an enhancement in mechanical properties and swelling resistance of obtained composites, especially in the absence of carbon black. The absolute value of the modulus increased by a factor of at least two with the addition of carbon black. Moreover the tear strength of reinforced and filled EPDM was improved with respect to reinforced rubber. © 1997 John Wiley & Sons, Ltd.     

Effect of oscillatory shear on the mechanical properties and crystalline morphology of linear low density polyethylene

In this study,effects of oscillatory shear with different frequencies(0-2.5 Hz) and amplitudes(0-20 mm) on the mechanical properties and crystalline morphology of linear low density polyethylene(LLDPE) were investigated.It was found that the mechanical properties of LLDPE are improved because of the more perfect crystalline structure when LLDPE crystallizes under low-frequency and small-amplitude(0.2 Hz/4 mm) oscillatory shear.The mechanical properties can be further improved by increasing either the frequency or the amplitude of oscillatory shear.The Young's modulus and tensile strength of LLDPE are improved by 27% and 20%,respectively,when the frequency is increased to 2.5 Hz and the amplitude is maintained at 4 mm; while the Young's modulus and tensile strength are improved by 49% and 47%,respectively,when the amplitude is increased to 20 mm and the frequency is remained as 0.2 Hz.The crystallinity and microstructure of LLDPE under different oscillatory shear conditions were investigated by using differential scanning calorimetry,wide angle X-ray diffraction and scanning electron microscopy to shed light on the mechanism for the improvement of mechanical properties.     

Microstructure and mechanical properties of hot‐air drawn poly(ethylene terephthalate) fibers

Hot‐air drawing method has been applied to poly(ethylene terephthalate) (PET) fibers in order to investigate the effect of strain rate on their microstructure and mechanical properties and produce high‐performance PET fibers. The hot‐air drawing was carried out by blowing hot air controlled at a constant temperature against an as‐spun PET fiber connected to a weight. As the hot air blew against the fibers weighted variously at a flow rate of about 90 ℓ/min, the fibers elongated instantaneously at a strain rate in the range of 2.3–18.7 s⁻¹. The strain rate in the hot‐air drawing increased with increasing drawing temperature and applied tension. When the hot‐air drawing was carried out at a drawing temperature of 220°C under an applied tension of 27.6 MPa, the strain rate was the highest value of 18.7 s⁻¹. A draw ratio, birefringence, crystallite orientation factor, and mechanical properties increased as the strain rate increased. The fiber drawn at the highest stain rate had a birefringence of 0.231, degree of crystallinity of 44%, tensile modulus of 18 GPa, and dynamic storage modulus of 19 GPa at 25°C. The mechanical properties of fiber obtained had almost the same values as those of the zone‐annealed PET fiber reported previously. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1703–1713, 1999     

Deformation and microstructure of extended-chain polydiacetylene crystals

The mechanical properties (Young's modulus, ultimate tensile strength, deformation processes) of extended-chain polydiacetylene crystals are investigated. The properties observed are similar to those of metal and ceramic whiskers. The elastic modulus is strain-dependent and the ultimate tensile strength increases with decreasing crystal size. The maximum tensile strength observed was 1700 Nmm^?2. The ultimate tensile strength seems to be controlled by the presence of a small number of defects near the surface at which fracture nucleates. Irreversible deformation of the crystals was observed to occur by crack propagation normal and parallel to the direction of the macromolecules. The observed mechanical behavior corresponds to exceptionally high per-chain properties. The per-chain modulus obtained for these crystals is nearly as high as that of diamond. A chain-aligned polyethylene fiber with the same per-chain mechanical properties would have an ultimate strength as high as 0.9 × 10⁴ Nmm^?2.