Plasma polymerization of tetrafluoroethylene. III. Reproducibility and effects of substrate and reactor materials

Plasma polylmerization occurs in plasmas surrounded by surfaces and polymer formation is one of the complicated interactions that take place between active species and molecules which constitute surfaces and gas phases. Effects of reactor wall, substrate materials, flow rate, and discharge power on polymer formation, and properties of polymer deposits were investigated by ESCA, IR (infrared) spectroscopy, and the measurement of system pressure. The effect of surface is important at the initial stage of plasma polymerization which can be easily detected by the system pressure change; however, integrated properties such as IR spectroscopy and the deposition rate show the effect in a less pronounced manner. ESCA, which reflects the properties of surface (approximately 20 A? in depth), showed the effect of surface in an even less sensitive manner. The amount and properties (including the effects of surfaces) are dependent on plasma polymerization parameter W/FM(W, wattage; F, volume flow rate; and M, molecualar weight of monomer) and the location of deposition within a reactor. IR and ESCA data clearly showed the dependence of polymer properties on W/FM; i.e., increase of W and decrease of M to be equivalent. When all these factors were kept under control, the reproducibility of plasma polymerization was found to be excellent.     

Internal stress in plasma polymer films prepared by cascade arc torch polymerization

Thin plasma polymer films were deposited from several liquid monomers (mainly siloxane‐type monomers) in a low‐temperature cascade arc torch (CAT) reactor. The effects of monomer structures and plasma parameters on internal stress in the films were experimentally studied. By appropriately adjusting these factors, the internal stress in the film was reduced nearly two orders of magnitude from 10⁹ to 10⁷ dyn/cm². It was noted that the polymer films prepared from siloxane‐type monomers showed lower internal stress than their hydrocarbon counterpart. Fourier transform‐infrared spectroscopy (FTIR) studies indicated that a large amount of Si O Si structure from siloxane monomers, which are very flexible bonds, was preserved in the resultant plasma polymers. Ellipsometry results suggested that the internal stress can be qualitatively correlated with the refractive index of the plasma polymer film. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 1577–1587, 1999     

甲烷的等离子体聚合及聚合物结构的研究

<正> 甲烷是典型的饱和烃,不能采用一般化学方法进行聚合。因此采用等离子体聚合方法研究甲烷的聚合规律及产物结构具有一定的意义。Kobayashi等应用内极聚合装置对烃类聚合进行了综合研究,并曾指出,饱和烃的沉积速率较慢,添加有机卤化物可加快沉积速率。借此证明烃类的等离子体聚合按游离基历程进行。本文应用外部电容耦合式     

Radiofrequency Plasma Polymers Containing Ionic Phosphonate Groups: Effect of Monomer Structure and Carrier Gas on Properties and Deposition Rate

Radiofrequency (RF) plasma polymers prepared from perfluoroallylphosphonic acid (PAPA) are hydrophilic and have ionic properties. Unfortunately, deposition rates are low. The current study focuses on RF plasma polymers prepared from PAPA and pentafluoroallyldiethylphosphonate (PADP) with and without argon carrier gas. Plasma polymerized PADP films were similar in composition, structure, and properties to plasma polymerized PAPA films, but were deposited at much higher rates. The addition of argon to the PAPA discharges resulted in a decrease in mean deposition rate from 41.7 Å/min to less than 20 Å/min, while the deposition rate of plasma polymerized PADP increased significantly with the addition of argon to the discharge. PADP derived plasma polymer deposition rates ranged from 136 Å/min to 390 Å/min, depending on position in the reactor and presence or absence of argon carrier gas. PAPA-derived plasma polymers exhibited deposition rates and properties that were uniform throughout the reactor, while PADP-derived plasma polymers had maximum deposition under the upstream induction coil and linearly decreasing deposition rate with downstream distance in the reactor. Additionally, the PADP-derived plasma polymers exhibited downstream changes in atomic composition, structure, and physical properties, such as wettability and hardness. These changes were attributed to a getter effect upstream in the reactor in which ablated hydrogen species scavenge etching fluorine species in the plasma phase.     

Deposition conditions influence the postdeposition oxidation of methyl methacrylate plasma polymer films

Plasma polymer films were deposited from methyl methacrylate (MMA) vapor under various plasma conditions and XPS and FTIR used to study the changes to the compositions of the films as they were stored in air for longer than 1 year. The plasma power input per monomer mass unit (W/FM) markedly affected the composition of the freshly deposited MMA plasma polymers. A low value of W/FM led to a high degree of retention of the original monomer structure, whereas a high value of W/FM resulted in substantial monomer fragmentation and the formation of a partially unsaturated material considerably different to conventional PMMA. As the MMA plasma coatings were stored in ambient air after fabrication, all showed spontaneous oxidative changes to their composition, but the extents and reaction products differed substantially. Deposition at low W/FM led to moderate oxidative changes, whereas high power led to a pronounced increase in the oxygen content over time and resulted in a wide range of carbon–oxygen functionalities in the aged material. As the initial compositions/plasma deposition conditions thus influenced the oxidative postdeposition reactions, MMA plasma polymers deposited under different conditions not only varied in their initial composition but then became even more diverse as they aged. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 985–1000, 1998     

Characterization of plasma polymerized hydrocarbons using CP–MAS 13C-NMR

Plasma polymerized hydrocarbons made from ethane and methane were produced under different reactor conditions and probed by solid-state carbon-13 nuclear magnetic resonance (¹³C-NMR) with cross-polarization and magic-angle sample spinning. NMR experiments provided structural information about the plasma polymers. The conditions of low power, high hydrocarbon gas flow rate, and no added hydrogen gas appeared to give the highest amount of nonprotonated sp³ hybridized carbons in the films for the reactor design used. The use of methane or ethane as reactor gas did not affect plasma polymer structure significantly.     

DC plasma polymerization of hexamethyldisiloxane

Hexamethyldisiloxane (HMDS) was polymerized onto metallic and insulating substrates in a parallel-plate DC reactor. The limits of the DC reactor with respect to pressure and power were determined for deposition of PP-HMDS films. In all conditions ranging from 5 Pa/0.3 W to 100 Pa/50 W, solid films were deposited. No powders or oily films were obtained under any condition in this operating range. The films were polymeric in nature,i.e., they were neither carbon-like nor SiO _x -like films. The structures and crosslink densities of the plasma films dependend strongly on the deposition conditions. The highest deposition rates, up to 2 μm per minute (or0.3 mg/cm² min), were obtained at high power, pressure, and flow rate conditions. An efficiency ɛ is introduced, defined as the fraction of the monomer that is retained in the form of a polymer deposited on the substrate. Efficiencies as high as 25% could be obtained in certain conditions. Pulsing the discharge power increased the conversion efficiency markedly, but the effect depended strongly on the monomer used. In addition to HMDS, plasma polymers were also deposited from pyrrole in pulsed conditions for comparison. A method is described for depositing films on insulators from a DC glow discharge using two wire meshes held at a negative potential.     

Manifestation of the loading effect in polypropylene oxidative plasma degradation processes

Changes in the surface composition of polypropylene films depending on the type of surface subjected to oxygen plasma treatment in a cylindrical reactor were studied by means of Fourier-transform attenuated total reflectance IR spectroscopy. It was found that an increase in the surface area of the film mounted as a cylinder on the reactor wall leads to a decrease in the etching rate and to an inhomogeneous concentration distribution of oxygen-containing functional groups and double bonds over the specimen length. It was shown that the concentrations of newly formed functional groups increase with an increase in the area of the treated surface.     

Preparation and characterization of plasma-polymerized styrene thin films

Plasma-polymerized styrene (PPS) thin films (several hundred to several thousand Å thick) have been prepared under a variety of discharge conditions in a tubular reactor inductively coupled to a radio frequency (13.56 MHz) power supply. Studies have focussed on the correlation of deposited polymer structure, evidenced both at the film surface (via XPS analysis) and in the bulk polymer (via transmission FT–IR analysis) with controllable plasma parameters (coupled rf power, monomer flow rate, monomer pressure). It has been determined that the relative number of phenyl rings incorporated into the film intact is an inverse function of the power per styrene molecule ratio. Polymer deposition rate was found to be a strong function of styrene flow rate and substrate temperature. Plausible elements of the styrene plasma polymerization mechanism will be considered.     

Plasma polymerization of phenyl isothiocyanate

Thin polymer films were obtained by plasma polymerization of phenyl isothiocyanate. Polymerizations were carried out in rf (13.56 MHz) glow discharge generated in an electrodeless flow system. It was found that this monomer produces uniform films with a wide range of thicknesses, from hundreds of nanometers to tens of micrometers. The deposition rate appeared to be dependent on the substrate distance from the monomer inlet. The chemical structure of plasma polymer was characterized by using elemental analysis, IR spectroscopy, gas chromatography, and mass spectrometry. Elemental analysis showed that the composition of polymer depends on the substrate position in the reactor. It was observed that sulphur content decreased with increasing the substrate distance from the monomer inlet, whereas nitrogen content appeared to increase. The IR data revealed significant decrease in —NCS groups content in the polymer as compared with the monomer spectrum and indicated for the appearance of new absorption bands corresponding to the ? CN and C? H aliphatic, groups. The results account for a strong fragmentation of monomer in plasma involved in decomposition of isothiocyanate group and phenyl ring. The soluble fraction of polymeric material was examined by gas chromatography and then the separated products were analyzed by mass spectrometry. The soluble fraction was found to be composed of numerous low molecular-weight compounds. Identification of their structure revealed the presence of residual monomer, thiophenol, cyanobenzene, diphenyl, diphenyl sulphide, diphenyl disulphide, phenyl thiocyanate, dicyanobenzene, phenatroline, and some other oligomeric products. Formation of these compounds proves high susceptibility of ? NCS group in the monomer towards different fragmentation reactions. The surface free energy and electrical conductivity of polymer films were evaluated. The surface free energy value was very close to those estimated for plasma polymers deposited from other benzene derivatives. The low electrical conductivity manifested by the investigated polymeric material indicated for its dielectric character. The photoelectrical measurements revealed some photoconductivity effect in this material.     

Ultrathin self-assembled polymeric films on solid surfaces. I. Synthesis and characterization of acrylate copolymers containing alkyl disulfide side chains

Copolymers of 2-hydroxyethyl acrylate and 2-methoxyethyl acrylate with variable compositions were synthesized, fractionated, and characterized by ¹H-NMR, IR, GPC, and viscometry. These copolymers were further modified via polymer analog esterification of copolymer hydroxy groups by a series of disulfide-containing carboxylic acids including lipoic acid and (n-pentyldithio) alkyl carboxylic acids (n-C₅H₁₁SS(CH₂)m? COOH, m = 10, 15, 22) in the presence of 1,3-dicyclohexylcarbodiimide (DCC). Esterification reactions were quantitative for copolymers possessing hydroxy monomer contents ≤ 40% when excess acid and DCC were present for sufficiently long reaction times (2–4 days) at room temperature. Copolymer DSC analysis demonstrates a systematic variation of T_g with copolymer composition in good agreement with ideal mixing theory. These disulfide-bearing copolymers spontaneously yield two-dimensional ultrathin polymer films with side chain-dependent layer thicknesses of 20–45 Å by solution adsorption onto freshly deposited gold surfaces. Such ultrathin polymer films are expected to have diverse applications as bound polymeric surface modification reagents. © 1993 John Wiley & Sons, Inc.     

Deposition of SiO2-Like Films by HMDSN/O2 Plasmas at Low Pressure in a MMP-DECR Reactor

The effects of process parameters such as O₂/HMDSN (hexamethyldisilazane) ratio, microwave discharge power and deposition pressure on the growth rate, chemical bonding nature, and refractive index of thin films deposited by microwave plasma from HMDSN with oxygen, have been investigated. The plasma was created in a Microwave Multipolar reactor excited by Distributed Electron Cyclotron Resonance. The films were deposited at room temperature and characterized by Fourier Transform Infrared spectroscopy and ellipsometry. Growth rate increased with the discharge power P or the deposition pressure but decreased significantly with increasing O₂/HMDSN ratio. A large change in the film composition was observed when the O₂/HMDSN ratio was varied: films deposited with only HMDSN precursor are polymer-like but as the O₂/HMDSN ratio increased, organic groups decreased. For relative pressure values over 70%, deposited films are SiO₂-like with refractive index values close to those found for thermal silicon dioxide.     

Schiff base substitute polyphenol and its metal complexes derived from o‐vanillin with 2,3‐diaminopyridine: synthesis,characterization, thermal,and conductivity properties

Poly‐2,3‐bis[(2‐hydroxy‐3‐methoxyphenyl)methylene]diamino pyridine (PHMPMDAP) that a new Schiff base polymer has been synthesized and characterized by spectroscopy, elemental, and thermal analyses techniques. This azomethine polymer was found to form complexes readily with Cu(II), Zn(II), Co(II), Pb(II), and Fe(II). From IR and UV‐Vis studies, the phenolic oxygen and imine nitrogen of the ligand were found to be the coordination sites. Thermogravimetric analysis (TGA) data indicate the polymer to be more stable than the monomer. The structure of the polymer obtained was confirmed by FT‐IR, UV‐Vis, ¹³C‐NMR, and ¹H‐NMR. Characterization was undertaken by TGA, size exclusion chromatography (SEC), and solubility tests. Also, electrical conductivities of PHMPMDAP and polymer–metal complexes are measured by four probe technique. Copyright © 2008 John Wiley & Sons, Ltd.     

Tapered copolymers of styrene and 4-vinylbenzocyclobutene via carbanionic polymerization for crosslinkable polymer films

Well-defined polystyrene homopolymers with surface-adhesive triethoxysilyl end group were synthesized via living carbanionic polymerization, epoxide end-functionalization and subsequent hydrosilylation with triethoxysilane. Grafting-to performance of polymers with various molecular weight (M_n = 3000–14,000 g mol⁻¹) to a silicon surface was examined in dependence of reaction time, polymer concentration, solvent and number of alkoxysilyl end groups. Crosslinkable polymers for surface modification were synthesized by statistical carbanionic copolymerization of 4-vinylbenzocyclobutene (4-VBCB) and styrene, followed by epoxide end-functionalization and triethoxysilane modification (M_n = 4000–14,000 g mol⁻¹). The copolymers were characterized by ¹H-NMR, THF-SEC, and matrix-assisted laser desorption and ionization time-of-flight mass spectrometry. In situ ¹H-NMR kinetic studies in cyclohexane-d₁₂ provided information regarding the monomer gradient in the polymer chains, with styrene being the more reactive monomer (r_s = 2.75, r_4-VBCB = 0.23). Thin polymer films on silicon wafers were prepared by grafting-to surface modification under conditions derived for the polystyrene homopolymer. The traceless, thermally induced crosslinking reaction of the benzocyclobutene units was studied by DSC in bulk as well as in 3–6 nm thick polymer films. Crosslinked films were analyzed by atomic force microscopy, ellipsometry, and nanoindentation, showing smooth polymer films with an increased modulus. © 2019 The Authors. Journal of Polymer Science published by Wiley Periodicals, Inc. J. Polym. Sci. 2020 , 58, 181–192     

Self‐organization and luminescent properties of nanostructured europium (III)–block copolymer complex thin films

We introduce a simple method to create nanosized, ordered, and highly luminescent thin film of Eu (III)–block copolymer complex. Micelles of polystyrene–block‐poly(4‐vinylpyridine) (PS‐b‐P4VP) in P4VP‐selective solvents (ethanol/N,N‐dimethylformamide (DMF) mixture) serve as nanoreactors for the synthesis of Eu(III)–block copolymer complex with the presence of 1,10‐phenanthroline (Phen) as cooperative ligand. The resulted quaternary complexes were characterized by FT‐IR spectra, ¹⁵N NMR spectra, and elemental analysis, indicative of a composition of Eu(III)–(PS‐b‐P4VP)–Phen–5DMF. Atomic force microscopy and transmission electron microscopy investigations reveal that the Eu(III)–(PS‐b‐P4VP)–Phen–5DMF complex can self‐organize into hexagonally ordered thin films when dip‐coated from the solution onto silicon or silica glass substrates. Such ordered thin films can emit red fluorescence of Eu³⁺ with strong intensity and long lifetime. This method can be easily extended to prepare other ordered luminescent rare earth–polymer complexes thin films. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2181–2189, 2005     

A Spectroscopic Study of Polyimide Films Exposed in Low Earth Orbits

The results of electronic and IR spectroscopic studies on polyimide films of the PM-1E and Kapton 100 HN brands exposed over 28 and 42 months in low Earth orbits are reported. The open outer films after exposure, especially for 42 months, became nontransparent in the visible spectral region, which was due to the formation of spatially oriented light-scattering structures on the external surface of the films. Changes in the IR spectra over the range 500–2000 cm^?1 indicated polymer-chain scission, degradation of the imide cycle, and oxidation of polyimide. The determining role in spectral changes over the IR range 2500–4000 cm^?1 for the films exposed for 42 months is played by scattering of IR radiation. Crystallization in the thin surface layer of polyimide was revealed by the attenuated total reflection technique.     

Polymer- bound flavins. III. Effects of coil dimension and substrate structure on reaction kinetics in water/2-propanol mixtures

The strong influence of medium composition (water/2-propanol mixtures) on the rate of oxidation of 1-substituted dihydronicotinamides by a flavin-containing polyelectrolyte was studied. We found that the coil dimensions of the corresponding copolymer of styrene and vinylbenzyltriethylammoniumchloride without flavin groups dramatically depend on the solvent. Viscometric measurements revealed compact coil conformations in solvents of both high water and high 2-propanol content, but pronounced coil expansion in intermediate mixtures. These changes of polyelectrolyte coil dimensions are related to changes in electrostatic potential of the microreactors. Addition of 2-propanol also results in decrease of substrate enrichments, caused by weakening of nonpolar polymer–substrate interactions, as was demonstrated for 1-carbamoylmethyl-, 1-benzyl-, and 1 decyl-substituted 1,4-dihydronicotinamide substrates. The enormous decrease in rate constant for oxidation of DNAH by 2 upon increasing the 2-propanol content from 10 to 40% (v/v), from k = 3120 to 21 M^?1 s^?1, can thus be explained as a cooperation of both effects. Evidence for the formation of a charge transfer complex between the polyelectrolyte-bound flavin and the dihydronicotinamide having a long-wavelength absorption is also presented.     

Radiation-induced heterogeneous polymerization of ethylene in the presence of ethyl alcohol

The radiation-induced heterogeneous polymerization of ethylene in ethyl alcohol was carried out in a reactor with a capacity of 100 ml under the following reaction conditions: temperature, 24 ± 3°C; pressure, 200–400 kg/cm²; amount of ethyl alcohol, 30–70 ml; dose rate, 3.7 × 10⁴?1.05 × 10⁵ rad hr. The effects of amount of ethyl alcohol, pressure, and dose rate on the rate of polymerization at the steady state, the amount of polymerized monomer, the molecular weight of polymer, and the number of polymer chains were studied compared with the results obtained in the polymerization in tert-butyl alcohol. It was found that there is an acceleration period in the early stage of reaction followed by a steady state. The rate of polymerization was maximum when about 50 ml of ethyl alcohol was used. The molecular weight of polymer increased with a decrease in the amount of ethyl alcohol. The dependences of pressure (p) and dose rate (I) on the rate of polymerization at steady state (R_s) and the molecular weight of polymer (M?_n) were expressed as follows; R_s ∝ p^0.74, M?_n ∝ p^0.3?0.4, R_s ∝ I^0.9 and M?_n ∝ I^{?0.1 ?0.0}. The results were analyzed by a kinetic treatment based on a reaction mechanism containing both first-and second-order terminations. The rate constant of first-order termination by radical occlusion was considerably larger than that in the polymerization in tert-butyl alcohol, because the affinity of ethyl alcohol for polyethylene is smaller than that of tert-butyl alcohol. It was found that chain transfer to ethyl alcohol takes place easily and the G value of ethyl alcohol for initiation is larger than 1.5.     

Plasma polymerization of hexafluoroethane

It was found that when hydrogen is mixed in a plasma, hexafluoroethane polymerization is accelerated. ESCA and IR spectroscopy were used to characterize the resulting polymers and to reveal the reaction mechanism. At relatively low hydrogen/hexafluoroethane ratios and radio-frequency powers of 30 and 100 W (13.56 MHz), no hydrogen could be detected in the polymers with IR spectroscopy. However, after the ratio had increased above one, the hydrogen content increased abruptly. Thus, hydrogen might be looked upon as a sort of scavenger for active fluorine species. ESCA deconvolution analysis of the C_1s peaks of the polymers indicated that the polymer structures were uniform throughout the reactor in the hydrogen/hexafluoroethane system at 30 W, even though the distribution of the deposition rate could still be observed. By examining sodium chloride powder exposed to the plasma with IR spectroscopy, it was possible to detect various fluorosilicates, which indicated ablation of the reactor's glass wall by the plasma.     

Spectroscopic studies on the initial stages of thermal degradation of polychloroprene

Thermal degradation of polychloroprene under nitrogen, especially at the initial stages, has been studied by using ¹H-NMR, ¹³C-NMR and FT–IR spectroscopy. A model polymer of low molecular weight (M _n = 6300) was prepared to avoid gelation during degradation. None of isomerized 1,2 unit has been found in the original polymer. Allylic rearrangement of 1,2 unit was the first-stage reaction, which was finished within 30 min at 150°C. The extent of HCl loss was proportional to the decrease of isomerized 1,2 unit. It has been suggested that the next-stage reaction is dehydrochlorination of the isomerized 1,2 unit. The presence of terminal vinyl group and the increased amount of olefinic proton were not found in the degraded polymer. The back-biting mechanism involving a six-membered cyclization process is proposed for the dehydrochlorination. The thermal racemization has been also found to take place in the 3,4 unit.