Non-isothermal crystallization kinetics of poly(trimethylene terephthalate)/poly(ethylene 2,6-naphthalate) blends

The glass-transition temperature and non-isothermal crystallization of poly(trimethylene terephthalate)/poly(ethylene 2,6-naphthalate) (PTT/PEN) blends were investigated by using differential scanning calorimeter (DSC). The results suggested that the binary blends showed different crystallization and melting behaviors due to their different component of PTT and PEN. All of the samples exhibited a single glass-transition temperature, indicating that the component PTT and PEN were miscible in amorphous phase. The value of T_g predicted well by Gordon-Taylor equation decreased gradually with increasing of PTT content. The commonly used Avrami equation modified by Jeziorny, Ozawa theory and the method developed by Mo were used, respectively, to fit the primary stage of non-isothermal crystallization. The kinetic parameters suggested that the PTT content improved the crystallization of PEN in the binary blend. The crystallization growth dimension, crystallization rate and the degree of crystallinity of the blends were increased with the increasing content of PTT. The effective activation energy calculated by the advanced iso-conversional method developed by Vyazovkin also concluded that the value of E_a depended not only on the system but also on temperature, that is, the binary blend with more PTT component had higher crystallization ability and the crystallization ability is increased with increasing temperature. The kinetic parameters U^* and K_g were also determined, respectively, by the Hoffman-Lauritzen theory.     

Miscibility of poly(ethylene terephthalate)/poly(ethylene 2,6-naphthalate) blends by transesterification

The effects of transesterification on the miscibility of poly(ethylene terephthalate)/poly(ethylene 2,6-naphthalate) were studied. Blends were obtained by solution precipitation at room temperature to avoid transesterification during blend preparation. The physical blends and transesterified products were analyzed by wide-angle x-ray scattering, differential scanning calorimetry, and nuclear magnetic resonance spectroscopy. It was found that the physical blends are immiscible and when the extent of transesterification reaches 50% of the completely randomized state, independent of blend composition, the blends are not crystallizable and show a single glass transition temperature between those of starting polymers. The interchange reactions were significantly influenced by annealing temperature and time but negligibly by blend composition. © 1996 John Wiley & Sons, Inc.     

Reactive blending of poly(ethylene 2,6-naphthalate) and Vectra A

In situ composites based on poly(ethylene 2,6-naphthalate) (PEN) and a thermotropic liquid crystal polymer (Vectra A950) were prepared by melt blending under different processing conditions. Thermal behaviour, mechanical and physical properties and morphology of the blends were investigated. The DSC analysis indicates that, as expected, Vectra enhances the crystallization process of PEN. Moreover, mechanical and thermal tests evidence the significant role of 20 wt% Vectra on increasing the material performances; tensile properties, coupled with SEM, show that strength and modulus of PEN are significantly improved when Vectra domains are long and continuous fibrils. The overall results can be attributed to the compatibilisation of the system induced by the mixing conditions that affect the extent of transreactions occurring in the melt. To deepen this aspect, the soluble and insoluble fractions in a PEN solvent were isolated and thoroughly characterized: both the fractions contain PEN/Vectra copolymers. The results underline the potentiality of the PEN/Vectra system for different high-performance applications requiring superior strength and modulus, heat stability or barrier properties.     

FTIR spectroscopic study on crystallization process of poly(ethylene-2,6-naphthalate)

In situ Fourier transform infrared (FTIR) measurements were carried out to elucidate conformation changes occurring during the isothermal melt crystallization of poly(ethylene-2,6-naphthalate) (PEN). Based on the band assignments for the components of the amorphous, α-crystal form, and β-crystal form of PEN in film samples, the in situ data was analyzed in terms of the amorphous- and crystal-trans conformations. It was observed at a higher isothermal crystallization temperature that the formation of amorphous-trans conformations precedes the growth of crystals. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35: 2741–2747, 1997     

Polarized reflection spectrum and molecular orientation in uniaxially drawn poly(ethylene terephthalate)

The polarized electronic spectrum of oriented poly(ethylene terephthalate) (PET) sheets was obtained from the specular reflection spectrum using the Kramers-Kronig relationship. The surface orientation function of drawn and drawn/annealed PET sheets was determined from the dichroic ratio of the second π* ← π transition observed at 41,000 cm^-1. The bulk orientation functions in the crystalline and amorphous regions were evaluated from wide-angle X-ray diffraction and sonic modulus measurements. On annealing of drawn PET sheets, the crystalline orientation and crystallinity were much improved, but the amorphous orientation function showed a minor decrease. The overall molecular orientation in the surface of the drawn PET sheet was shown to be approximately equivalent to the molecular orientation in the bulk.     

Interval kinetic gravimetric sorption of acetone in random copolymers of poly(ethylene terephthalate) and poly(ethylene 2,6-naphthalate)

Interval sorption kinetics of acetone in solvent cast films of random poly(ethylene terephthalate)-co-(ethylene 2,6-naphthalate) (PET-co-PEN) are reported at 35°C and at acetone pressures ranging from 0 to 7.3 cm Hg. Polymer composition is varied systematically from 0% to 50% poly(ethylene 2,6-naphthalate). Equilibrium sorption is well described by the dual-mode sorption model. Interval sorption kinetics are described using a two-stage model that incorporates both Fickian diffusion and protracted polymer structural relaxation. The incorporation of low levels of PEN into PET significantly reduces the excess free volume associated with the glassy state and, for these interval acetone sorption experiments in ∼ 5 μm-thick films, decreases the fraction of acetone uptake controlled by penetrant-induced polymer structural relaxation. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 2973–2984, 1999     

Kinetics for the catalyzed formation of poly(ethylene 2,6-naphthalate) (PEN) by various metal compounds

The catalyzed transesterification between dimethyl 2,6-naphthalate and ethylene glycol and polycondensation of bis (2-hydroxyethyl) naphthalate have been investigated in the presence of various metal compounds as catalysts. The effect of the nature and concentration of these catalysts on both reactions has been studied. The observed overall rate of the transesterification was third order; first order with respect to dimethyl 2,6-naphthalate, ethylene glycol, and the catalyst including initial concentration of catalyst, respectively. The decreasing order in catalytic activity on the transesterification was the order of Pb(II) > Zn(II) > Mn(II) > Co(II) > Ti(IV) > Sn(II) > Mg(II) > Ca(II) > Na(I) > Sb(III). And also, the decreasing order in catalytic activity on the polycondensation was found to be Ti(IV) > mixtures of Ti(IV) and Sb(III) > Sn(II) > Sb(III) > Co(II) > Zn(II) > Pb(II) > Mn(II) > Mg(II). © 1994 John Wiley & Sons, Inc.     

Drawing of poly(p-phenylene sulfide) by solid-state coextrusion

The effects of drawing temperature on the physical and mechanical properties of poly(p-phenylene sulfide) have been studied. A melt-quenched film was drawn by solid-state coextrusion both below (75°C) and above (95 and 110°C) the glass transition temperature T_g (85°C) of PPS. The maximum extrusion draw ratio (EDR_max) increased from 3.4 to 5.6 with increasing extrusion temperature T_e from 75 to 110°C. It was found that extrusion drawing just above the T_g of PPS (95°C) produced more stress-induced crystals. A high efficiency of draw in the amorphous region was achieved by extrusion at T_e-75°C. The tensile modulus at EDR_max decreased from 5.1 to 3.5 GPa with increasing T_e from 75 to 110°C. The low efficiency of draw for the samples extruded at 110°C is explained in terms of disentanglement and chain slippage during drawing due to a less effective network.     

Oriented and thermal crystallization of poly(ethylene terephthalate)

The oriented and thermal crystallization of amorphous poly(ethylene terephthalate) (PET) films was investigated in terms of the morphological aspects. When the amorphous PET films were stretched up to the desired draw ratios in a hot water bath at 62, 72, and 80 °C, the birefringence of the specimens increased with increasing draw ratio (λ). This tendency becomes most significant when the specimen was drawn in the bath at 62 °C. The storage modulus of the specimen drawn at 62 °C was higher than those of the specimens drawn at 72 and 80 °C. The exothermic peak in the DSC curves was observed clearly for the specimen drawn up to λ=4 in the hot water bath at 80 °C, while the peak did not appear for the specimen drawn up to λ=4 at 62 °C. Under an H_v polarization condition, light scattering patterns from the specimens drawn in the hot water bath showed four lobes at small azimuthal angles and four sharp streaks at large azimuthal angles. Such a profile was independent of the drawing temperatures from 62 to 80 °C. Based on the observed H_v patterns, a model was proposed by assuming the existence of a row-nucleated sheaf-like structure whose rows were preferentially oriented at a particular angle with respect to the stretching direction. The patterns calculated by using the above model were rather close to the patterns observed. This agreement implies that row-nucleated sheaf-like texture arises with lamellar overgrowth.

     

Synthesis,physical characterization,and acetone sorption kinetics in random copolymers of poly(ethylene terephthalate) and poly(ethylene 2,6-naphthalate)

Random copolymers of poly(ethylene terephthalate) (PET) and poly(ethylene 2,6-naphthalate) (PEN) were synthesized by melt condensation. In a series of thin, solvent cast films of varying PEN content, acetone diffusivity and solubility were determined at 35°C and an acetone pressure of 5.4 cm Hg. The kinetics of acetone sorption in the copolymer films are well described by a Fickian model. Both solubility and diffusivity decrease with increasing PEN content. The acetone diffusion coefficient decreases 93% from PET to PET/85PEN, a copolymer in which 85 weight percent of the dimethyl terephthalate in PET has been replace by dimethyl naphthalate 2,6-dicarboxylate. The acetone solubility coefficient in the amorphous regions of the polymer decreases by approximately a factor of two over the same composition range. The glass/rubber transition temperatures of these materials rise monotonically with increasing PEN content. Copolymers containing 20 to 80 wt % PEN are amorphous. Samples with <20% or >80% PEN contain measurable levels of crystallinity. Estimated fractional free volume in the amorphous regions of these samples is lower in the copolymers than in either of the homopolymers. Relative free volume as probed by positron annihilation lifetime spectroscopy (PALS) decreases systematically with increasing PEN content. Acetone diffusion coefficients correlate well with PALS results. Infrared spectroscopy suggests an increase in the fraction of ethylene glycol units in the trans conformation in the amorphous phase as the concentration of PEN in the copolymer increases. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 2981–3000, 1998     

Drawing by solid-state coextrusion of blends of atactic and isotactic polystyrene with poly(2,6-dimethyl-1,4-phenylene oxide)

Atactic polystyrene (aPS)/poly(2,6-dimethyl-1,4-phenylene oxide) (PPO) and isotactic polystyrene (iPS)/PPO compatible blends of varied composition were subjected to solid-state coextrusion. The efficiency of drawing, orientation, and crystallinity development were studied as a function of composition and draw ratio. The efficiency of drawing, as measured by elastic recovery, is high for coextrusion at temperatures ?40°C above the glass transition temperature of the particular blend. The maximum attainable draw ratio for the blends decreased with increasing PPO concentration; the highest blend draw ratio attained was 6.5 for 25 wt % PPO. The orientation on drawing, as measured by birefringence, increased with draw but decreased with increasing PPO component at the same draw ratio. When PPO was <50% in iPS/PPO blends, iPS crystallized on draw. The morphology of drawn blends was studied by electron microscopy and wide-angle x-ray scattering.     

Synthesis and characterization of 24-membered cyclobis(ethylene 2,6-naphthalate)

The pure 24-membered cyclic dimer ( 2 ) of ethylene 2,6-naphthalate was isolated in 9% yield by reaction of bis(2′-hydroxyethyl) 2,6-naphthalate ( 5 ) with 2,6-naphthalenedicarbonyl chloride ( 4 ) in THF with pyridine as catalyst under high dilution conditions. The macrocycle was characterized by NMR, MS, elemental analysis, and X-ray crystallography. The crystal structure reveals a significant distortion of the naphthalene rings, forming an ellipsoidal cavity as a result of the ring strain, suggesting facile ring-opening polymerization.     

Morphology of uniaxially oriented poly(ethylene terephthalate)

The morphological character of uniaxially oriented poly(ethylene terephthalate) (PET) films was investigated as a function of draw ratio. Dynamic mechanical, infrared, and crystallite-size measurements were made on the samples. In addition, selective degradation experiments and molecular weight determinations were employed. The dynamic mechanical measurements indicated a sharp decrease in irregular folds for draw ratios of 3.0 and higher, which also coincided with the essentially complete disappearence of regular folds (from the 988 cm^?1 band in the infrared spectra) in unannealed samples. Infrared studies of drawn samples annealed under different conditions gave evidence in support of a structure in which the chains are stretched out. Apparent crystallite-size measurements showed a sudden increase in length of the crystals in the direction of the draw beyond a draw ratio of 3.0. Molecular weight measurements showed a large increase in average chain length in the residue after selective degradation of amorphous material and folds; undrawn and slightly drawn samples gave a much lower M _n. Based on these observations, it is postulated that for higher draw ratios and present drawing conditions, the crystals are of the straight chain type, somewhat similar to the fringed-micelle crystal concept.     

Orientation of uniaxially stretched poly(ethylene naphthalene 2,6‐dicarboxylate) films by polarized infrared spectroscopy

Poly(ethylene naphthalene‐2,6‐dicarboxylate) has been uniaxially stretched at different draw ratios and at two different temperatures below and above its glass transition (T_g ～ 120 °C) respectively, at 100 and 160 °C. Crystallinity has been evaluated from calorimetric analyses and compared to the values deduced by FTIR spectroscopic data. As expected, the obtained results are quite similar and show that films stretched at lower temperature (100 °C) are more crystalline than those stretched at 160 °C. Optical anisotropy associated with orientation has been evaluated by birefringence and show that films stretched at 100 °C are more birefringent than those stretched at 160 °C as a result of a higher chain relaxation above T_g. Polarized FTIR was also performed to evaluate the individual orientation of amorphous and crystalline phases by calculating dichroic ratios R and orientation functions 〈P₂(cos θ)〉 and also show that amorphous and crystalline phases are more oriented in the case of films stretched below T_g. Nevertheless, the orientation of the amorphous phase is always weaker than that of the crystalline phase. Films stretched at 100 °C show a rapid increase in orientation (and crystallinity) with draw ratio and 〈P₂(cos θ)〉 reaches a limit value when draw ratio becomes higher than 3.5. Films drawn at 160 °C are less oriented and their orientation is increasing progressively with draw ratio without showing a plateau. A careful measurement of the IR absorbance was necessary to evaluate the structural angles of the transition moments to the molecular chain axis. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1950–1958, 2007     

Comparison of polarized fluorescence with polarized raman and infrared dichroism measures of orientation in uniaxially drawn poly(ethylene terephthalate)

In a number of previous papers the results of studies of molecular orientation in poly(ethylene terephthalate) (PET) by means of refractive index measurements and infrared, Raman and fluorescence spectroscopy have been presented. The present paper attempts to correlate the results of these studies and, in particular, to explain the observation that the fluorescent molecules appear to be more highly oriented than the polymer chains. Of the two explanations considered, that which assumes that the fluorescent molecules align themselves preferentially parallel to those segments of polymer chain in which the glycol residues are in the trans conformation is the more successful. It is also shown that the development of orientation in PET can be described well in terms of a simple modification of the rubber-network model even for large deformations.     

Stress-induced crystallization of poly(ethylene terephthalate)

Quenched amorphous films of poly(ethylene terephthalate) (PET) are stretched at temperatures less than T_g; changes in density, wide-angle x-ray diffraction, and small-angle light scattering are observed. The density increase upon stretching is attributed to an increase in crystallinity accompanied by an increase in the intensity of somewhat diffuse wide-angle x-ray diffraction and of both V_V and H_V small-angle light scattering patterns. The formation of oriented rodlike superstructure may be discerned from small-angle light scattering. Annealing of these samples increases the crystallinity as measured from density and leads to an increase in the perfection of crystalline and supercrystalline structure as measured by wide-angle x-ray diffraction and small-angle light scattering. The rodlike morphology changes to form spherulitelike aggregates as observed by small-angle light scattering and light micrographs. A model is proposed to explain the observations. Studies are extended to stretching films of PET above their T_g and observing changes in birefringence, density, wide-angle x-ray diffraction and small-angle light scattering as a function of elongation and stretching temperature. The formation of defomed spherulitelike superstructure may be discèrned from light micrographs. Results are compared with those obtained upon stretching films below T_g.     

Gelation and crystallization of poly(ethylene terephthalate-co-isophthalate)

Gelation of solutions of poly(ethylene terephthalate-co-isophthalate) depends on chain structure, solvent, temperature, and concentration. Wide-angle x-ray scattering and differential scanning calorimeter experiments reveal the crystalline nature of the gel. The crystalline crosslinks, with a fringed micellar structure, are composed of terephthalate units. Orientation of the dried gels reveals the presence of crystallites with their largest dimension parallel or perpendicular to the chain axis. At high enough concentration of crystallizing units in the chain, folded-chain lamellar structures are also formed. Compared with the fringed micellar crystallization, the induction time for this crystallization is short. Melting of the folded-chain structures is very similar to the melting of pure poly(ethylene terephthalate). Because of the crystalline nature of this gelation, copolymers with only a small difference in composition can be fractionated according to the difference in micro-structure.     

Fast crystallization of poly(ethylene terephthalate)

The crystallization of poly(ethylene terephthalate) (PET) was studied in the presence of nucleating agents and promoters. The effect of both by themselves and in concert was investigated using differential scanning calorimetry. The aim of this work is to find conditions of fast crystallization of PET. Sodium benzoate(SB) and Surlyn® (S) substantially increase the crystallization rate of PET at higher temperature owing to a reduction in the energy barrier towards primary nucleation, but they accelerate crystallization even more at lower temperature with an additional improvement of the molecular mobility of PET chains. Chain scission of PET caused by the reaction with the nucleating agents was proven by determination of molecular weight. The addition of S alone led to a lower reduction in molecular weight. A series of N-alkyl-p-toluenesulfonamides (ATSAs) were shown to effectively promote molecular motion of the PET chains, leading to an increase in crsytallization rate at lower temperature. A remarkable acceleration of crystallization of PET was attained at lower temperature when S and ATSA were added together. When the content of ATSA is low, S has the dominant influence due to its dual effect of decreasing energy barrier towards nucleation and promoting molecular motion of PET chains. A further increase of crystallization rate of PET was found only after an addition of ATSA of above 5 wt.%.Dedicated to Professor Bernhard Wunderlich on the occasion of his 65th birthdayThis work was supported by State Science and Technology Commission, and partially by National Science Foundation.     

Conformation of drawn poly(trimethylene terephthalate) studied by solid-state 13C NMR

The change in the conformation of the flexible O-CH2-CH2-CH2-O segment of poly(trimethylene terephthalate) (PTT) monofilament caused by drawing was investigated by means of the gamma-gauche effect on the 13C solid-state NMR chemical shift of the internal methylene carbon, combined with the NMR relaxations. The conformation around the O-CH2 and CH2-O bonds for as-spun fiber was trans/trans. On drawing, followed by heat treatment, the conformation changed to gauche/gauche. The ratio of gauche/gauche to trans/trans for the drawn PTT fiber was determined quantitatively.     

Thermal behaviour of drawn semicrystalline poly(ethylene terephthalate) films

Behaviours of drawn semi-crystalline poly(ethylene terephthalate) films are investigated by DSC, X-ray diffraction and birefringence measurements. The comparison of the different results confirms the coexistence of two structures into the amorphous part of the material: a completely disordered amorphous phase and a mesomorphic amorphous one. Moreover, for the strongest draw ratio, the calorimetric results show that the drawing effect on the strain induced crystalline structure proceeds by a better orientation of this structure rather than by nucleation and growth of new oriented crystallites.