Preparation and characterization of magnetic polymeric composite particles by miniemulsion polymerization

A water‐based magnetite ferrofluid, with an average size of about 10 nm, was prepared in a first step by the chemical coprecipitation of ferrous and ferric salts. Oil‐based styrene (St) magnetite ferrofluid was obtained by the acidification of the water‐based magnetite ferrofluid and the dispersion of the acidified magnetite in St. Magnetic polymeric composite particles (MPCPs) were prepared by miniemulsion polymerization in the presence of the oil‐based St magnetite ferrofluid with hexadecane as a hydrophobe, 2,2′‐azobisisobutyronitrile as an initiator, and sodium dodecyl sulfate as an emulsifier. Methacrylic acid was used as a comonomer, and hydroxyethyl cellulose and polyvinylpyrrolidone were used as aid stabilizers subsequently. With the aim of improving the encapsulation degree of magnetite, avoiding pure polymer particles and exposed magnetite particles, and obtaining the narrowest particle size distributions, the encapsulation conditions of magnetite were investigated in detail. The results show that miniemulsion polymerization is an effective method for encapsulating magnetite into a hydrophobic polymer successfully. Exposed magnetite particles and pure polymer particles can be avoided completely by the selection of the appropriate preparation conditions. All the resulting MPCPs exhibited superparamagnetism and possessed some magnetic response. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 4187–4203, 2006     

Fluorescent polymer particles by emulsion and miniemulsion polymerization

We describe the synthesis and characterization of latex particles labeled with a brightly fluorescent yellow dye (HY) based on the benzothioxanthene ring structure. Three dye derivatives were synthesized with different spacers connecting the HY nucleus to a methacrylate group. For one of the dyes (HY2CMA, r_A), we show that the reactivity ratios with styrene (r_A = 0.71, r_B = 0.25) and butyl methacrylate (r_A = 0.87, r_B = 0.14) should lead to random dye incorporation if the amount of dye in the feed is small. Seeded emulsion polymerization fails to lead to significant dye incorporation unless large amounts of nonionic surfactant are present. In contrast, miniemulsion polymerization worked well to yield latex particles of polystyrene, poly(butyl methacrylate), and poly(methyl methacrylate) with high monomer conversion and essentially quantitative dye incorporation. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 766–778, 2003     

Effective encapsulation of Sudan black B with polystyrene using miniemulsion polymerization

In this study, polystyrene (PS)/Sudan black B (SDB) latex particles were prepared using a miniemulsion polymerization technique in the presence of methyl isobutyl ketone (MIBK). Effects of the weight ratio of MIBK/styrene (St) and the SDB load on the morphology of latex particles and encapsulation efficiency were studied. It was found that the encapsulation efficiency of SDB with PS increased as the weight ratio of MIBK/St rose. The PS/SDB latex particles have a perfect core-shell structure and as high as more than 90% of encapsulation efficiency at 1:1 of MIBK/St. UV irradiation experiments and dynamic light scattering tests indicated that the obtained PS/SDB latexes exhibited excellent photostability and storage stability.     

Preparation of polystyrene particles with narrow particle size distribution by γ-ray initiated miniemulsion polymerization stabilized by polymeric surfactant

Co-60 γ-ray initiated miniemulsion polymerization of styrene stabilized by an alkali soluble polymeric surfactant (ASPS) was studied in this work. The affecting factors, including absorbed dose, dose rate, surfactant concentration, and hexadecane (HD) concentration, were systematically studied. The particle size and particle size distribution (PSD) of final latexes was determined by transmission electron microscope (TEM). The results indicated that polystyrene (PS) particles with narrow PSD could be easily prepared by this method, and the particle size could be controlled from 50 nm to 250 nm by adjusting the concentration of HD and ASPS. HD concentration, surfactant concentration, dose rate and total absorbed dose strongly affected the particle size and PSD of PS latexes.     

Agitation requirement for synthesis of micron-sized monodisperse polymer particles in soap-free polymerization method

Single-stage polymerization recently proposed for producing micron-sized polymer particles in aqueous media by Gu, Inukai and Konno (2002) was carried out under the control of agitation with styrene monomer, an amphoteric initiator, 2,2′-azobis [N-(2-carboxyethyl)-2-methylpropionamidine] tetrahydrate and a pH buffer NH₃/NH₄Cl at a monomer concentration of 1.1 kmol/m³ H₂O, an initiator concentration of 10 mol/m³ H₂O and a buffer concentration of [NH₃] = [NH₄Cl] = 10 mol/m³ H₂O. In the polymerizations, impeller speed was ranged from 300 to 500 rpm to satisfy complete dispersion of the monomer phase and not to introduce the gas phase from the free surface. Polymerization experiments under steady agitation indicated that impeller speed was an important factor for size distribution of polymer particles. An increase in impeller speed promoted particle coagulation during the polymerization to enlarge the average size of polymer particles but widen the size distribution. To produce polymer particles with narrow size distribution, stepwise reduction in impeller speed was examined in the polymerization experiments. It was demonstrated that this method was more effective than the steady agitation. The impeller speed reduction could produce highly monodisperse particles with an average size of 2 μm and a coefficient of variation of size distributions of 2.2% that was much smaller than typical monodispersity criterion of 10%.     

Synthesis of ZnO/polystyrene composites particles by Pickering emulsion polymerization

ZnO/polystyrene composite particles were synthesized by Pickering emulsion polymerization. ZnO nanoparticles were first prepared by reaction of zinc acetate and sodium hydroxide in ethanol medium. Then different amount of styrene monomer was emulsified in water in the presence of ZnO nanoparticles either by mechanical stirring or by sonication, followed by polymerization of styrene. Two kinds of initiators were used to start the polymerization, azobisisobutyronitrile (AIBN) and potassium persulfate (KPS). The X-ray diffraction pattern verified the crystal structure of ZnO and FT-IR spectra evidenced the existence of ZnO and polystyrene (PS) in ZnO/polystyrene composite particles. Different morphologies were observed for the composite particles when using different initiators. From TEM photographs, AIBN-initiated system produced mainly core-shell composite particles with PS as core and ZnO as shell, while KPS-initiated system showed both composite particles and pure PS particles. Two schemes of reaction mechanism were proposed to explain the morphologies accordingly. Both systems of composite particles showed good pH adjusting ability.     

Superparamagnetic lysozyme surface-imprinted polymer prepared by atom transfer radical polymerization and its application for protein separation

Molecular imprinting as a promising and facile separation technique has received much attention because of their high selectivity for target molecules. In this study, the superparamagnetic lysozyme surface-imprinted polymer was prepared by a novel fabricating protocol, the grafting of the imprinted polymer on magnetic particles in aqueous media was done by atom transfer radical polymerization (ATRP), and the properties of the imprinted polymer were characterized in detail. Its high selective adsorption and recognition to lysozyme demonstrated the separation ability of the magnetic imprinted material to template molecule, and it has been used for quick and direct separation of lysozyme from the mixture of standard proteins and real egg white samples under an external magnetic field. Furthermore, the elution of lysozyme from the imprinted material was achieved by PEG/sulphate aqueous two-phase system, which caused lysozyme not only desorption from the imprinted materials but also redistribution in the top and bottom phase of aqueous two-phase system. The aqueous two-phase system exhibited some of the extraction and enrichment effect to desorbed lysozyme. Our results showed that ATRP is a promising method for the protein molecularly imprinted polymer preparation.     

Preparation of styrene polymer/ZnO nanocomposite latex via miniemulsion polymerization and its antibacterial property

Styrene polymer/ZnO nanocomposite latex was fabricated using miniemulsion polymerization in the presence of coupling agent 3-aminopropyltriethoxysilane (APTES) and hexadecane as hydrophobe. The size distribution and morphology of the composite latex particles were characterized by dynamic light scattering and transmission electron micrograph. X-ray photoelectron spectroscopy and Fourier transform infrared spectrophotometer results demonstrate that ZnO nanoparticles were encapsulated into polymer phases. The coupling treatment of ZnO with APTES can improve the dynamic contact angles of ZnO nanoparticle with water to enhance its hydrophobicity. When 0.6% APTES to ZnO (wt/wt) is used to modify ZnO, the encapsulation efficiency of ZnO reaches to 95%. It shows that the high encapsulation efficiency improves dispersion of ZnO nanoparticles in polymer film by scanning electron microscope. The stable structural hybrid latex can adequately exert unique function of nanoparticles in coatings. It indicates that the coatings added the composite latex exhibits perfect antibacterial activity, which has a tremendous potentiality in the field of coating materials.     

Living radical miniemulsion polymerization by RAFT in the presence of beta-cyclodextrin

Living radical polymerization of styrene in a miniemulsion by reversible addition–fragmentation chain transfer (RAFT) was successfully realized in the presence of beta-cyclodextrin (CD), using sodium dodecyl sulfate and hexadecane as surfactant and costabilizer, respectively. The drawback of instability (red layer formation) encountered in the living radical polymerization in emulsion or miniemulsion was overcome. The linear relationship between the monomer conversion and the molecular weight, as well as lower molecular weight distribution (MWD), shows that the polymerization process was under control. The addition of CD was found to have little influence on the polymerization rate. However, MWD of the polymer synthesized is obviously decreased. The mechanism of stability and controllability improvement in the presence of CD proposed that the complex formation between CD and RAFT agent or RAFT agent-ended oligomer increased their diffusion ability from monomer droplet to polymerization locus and improved the homogeneity of the RAFT agent level among the polymerization loci.     

Preparation of colored latex with polyurea shell by miniemulsion polymerization

Colored latexes with polyurea shell were prepared by applying interfacial polycondensation reaction to the miniemulsion polymerization process. These colored latexes were composed of polystyrene core and polyurea shell, and their particle size was adjusted to <100 nm. Diisocyanate was used as a hydrophobic monomer, and the equivalent mole of diamine was used as a hydrophilic monomer for interfacial polymerization. It was important to control the rate of interfacial polycondensation reaction in order to prepare small particles. Dye preservation property of colored latex loaded with oil-soluble dye was investigated. Polyurea shell formed at the surface of latex particles could restrain the migration of dyes from the latex particles and improve the dye preservation property. The ability to prevent dye migration depended on the composition of the polyurea shell.     

Sieving polymer synthesis by reversible addition fragmentation chain transfer polymerization

Replaceable sieving polymers are the fundamental component for high‐resolution nucleic acids separation in CE. The choice of polymer and its physical properties play significant roles in influencing separation performance. Recently, reversible addition fragmentation chain transfer (RAFT) polymerization has been shown to be a versatile polymerization technique capable of yielding well‐defined polymers previously unattainable by conventional free‐radical polymerization. In this study, a high molecular weight poly‐(N,N‐dimethylacrylamide) (PDMA) at 765 000 gmol^?1 with a polydispersity index of 1.55 was successfully synthesized with the use of chain transfer agent—2‐propionic acidyl butyl trithiocarbonate in a multistep sequential RAFT polymerization approach. This study represents the first demonstration of RAFT polymerization for synthesizing polymers with the molecular weight range suitable for high‐resolution DNA separation in sieving electrophoresis. Adjustment of pH in the reaction was found to be crucial for the successful RAFT polymerization of high molecular weight polymer as the buffered condition minimizes the effect of hydrolysis and aminolysis commonly associated with trithiocarbonate chain transfer agents. The separation efficiency of 2‐propionic acidyl butyl trithiocarbonate PDMA was found to have marginally superior separation performance compared to a commercial PDMA formulation, POP?‐CAP, of similar molecular weight range.     

Preparation and characterization of fluorinated acrylate copolymer latexes by miniemulsion polymerization under microwave irradiation

Fluoroacrylate copolymer miniemulsion was prepared by miniemulsion polymerization under microwave irradiation. The composition of the copolymer was determined by FTIR, DSC, ¹H NMR and ¹⁹F NMR. The morphology, size, and size distribution of the latex particles as well as changes in the size during polymerization were characterized by TEM and photon correlation spectroscopy (PCS). The effects of kinetic parameters on the polymerization were evaluated. The particle size of latex underwent almost no change during microwave irradiation polymerization. The diameters of latex particles prepared by microwave irradiation were smaller and more monodispersed than those prepared by conventional heating and the latex had good centrifugal stability. Polymerization under microwave irradiation had a higher reaction rate and higher conversion than traditional heating. By using 10 wt% fluoromonomer, the surface energy of the latex film could be reduced from 27.24 mJ/m² (latex film of fluorine-free) to 17.59 mJ/m² and the decomposition temperature increased by 25 °C.     

Preparation of magnetic polystyrene latex via the miniemulsion polymerization technique

Magnetic iron oxide (magnetite, Fe₃O₄) nanoparticles were encapsulated with polystyrene to give a stable water‐based magnetic polymer latex, using the miniemulsion polymerization technique. The resulting magnetic latexes were characterized with transmission electron microscopy (TEM), dynamic light scattering (DLS), vibrating sample magnetometer measurements (VSM), and ⁵⁷Fe Mössbauer spectroscopy measurements. TEM revealed that all magnetite nanoparticles were embedded in the polymer spheres, leaving no empty polystyrene particles. The distribution of magnetite particles within the polystyrene spheres was inhomogeneous, showing an uneven polar appearance. The DLS measurements indicated a bimodal size distribution for the particles in the latexes. According to our magnetometry and Mössbauer spectroscopy data, the encapsulated magnetite particles conserve their superparamagnetic feature when they are separated in the polymer matrix. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 4802–4808, 2004     

Preparation and characterization of polymer/silica nanocomposites via double in situ miniemulsion polymerization

Polymer/SiO₂ nanocomposite microspheres were prepared by double in situ miniemulsion polymerization in the presence of methyl methacrylate, butyl acrylate, γ‐methacryloxy(propyl) trimethoxysilane, and tetraethoxysilane (TEOS). By taking full advantage of phase separation between the growing polymer particles and TEOS, inorganic/polymer microspheres were fabricated successfully in a one‐step process with the formation of SiO₂ particles and the polymerization of organic monomers taking place simultaneously. The morphology of nanocomposite microspheres and the microstructure, mechanical properties, thermal properties, and optical properties of the nanocomposite films were characterized and discussed. The results showed that hybrid microspheres had a raspberry‐like structure with silica nanoparticles on the shells of polymer. The silica particles of about 20 nm were highly dispersed within the nanocomposite films without aggregations. The transmittance of nanocomposite film was comparable to that of the copolymer film at around 70–80% from 400 to 800 nm. The mechanical properties and the fire‐retardant behavior of the polymer matrix were improved by the incorporation of silica nanoparticles. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 3128–3134, 2010     

Effect of the presence of polymer in miniemulsion droplets on the kinetics of polymerization

Solution of polystyrene in styrene were dispersed in an aqueous gel phase comprising sodium lauryl sulfate, cetyl alcohol, and water using an emulsification process known to produce monomer droplet sizes inthe submicron size range (referred to as miniemulsion droplets). The shelf-life stabilities of these miniemulsions were studied to determine their relative droplet sizes, and the emulsions were concommitantly polymerized in an isothermal batch reaction calorimeter. The polymerization kinetics and final particle sizes produced were compared with miniemulsion and conventional emulsion polymerizations prepared using equivalent recipes without the addition of polystyrene. The results indicate that polymerization of miniemulsions prepared from polymer solutions produce significantly different kinetics than both miniemulsion and conventional emulsion polymerizations. In general, a small amount of polymer greatly increases the rate of polymerization and the final number of particles produced in the polymerization to the extent where even conventional polymerizations carried out above the critical micelle concentration of the surfactant polymerize more slowly. The results are explained by considering the system to be comprised of small, stable pre-formed monomer-swollen polymer particles which are able to efficiently capture aqueous phase radicals. This enables the system to produce a large final number of particles, similar to the initial number of pre-formed polymer particles, as opposed to miniemulsions and micelles in which only a relatively small fraction of the initial number of species (droplets or micelles) become polymer particles. © 1994 John Wiley & Sons, Inc.     

Production of micron-sized monodispersed core/shell composite polymer particles by seeded dispersion polymerization

 The effect of the weight ratio of seed polymer/monomer on the morphology of the poly(methyl methacrylate) (PMMA)/polystyrene (PS) monodispersed composite particles produced by batch seeded dispersion polymerization of styrene with 1.64-μm-sized monodispersed PMMA seed particles in a methanol/water medium (4/1 w/w) was examined. In the PMMA/PS weight ratios of 3/1 and 2/1, the composite particles had a clear morphology consisting of a PMMA core and a PS shell. In the ratio of 1/1, a lot of small PS domains were observed in the PMMA core though the PS shell was still formed. By stepwise addition of styrene monomer, the formation of the small PS domain was depressed and complete core/shell morphology was formed. Absorption/release treatments of toluene into/from the PMMA/PS (1/1 w/w) composite particles resulted in a drastic morphological change from the core/shell structure to a multi- layered one. Received: 2 February 1999 Accepted in revised form: 7 April     

Hydrobromination of residual vinyl groups on divinylbenzene polymer particles followed by atom transfer radical surface graft polymerization

Rigid and monodisperse spherical polymer particles with 2.36 ± 0.18 μm diameter containing residual surface vinyl groups were prepared by photoinitiated precipitation polymerization of divinylbenzene. Anti‐Markovnikov addition of HBr to the surface vinyl groups yielded a 2‐bromoethyl functionality that was used as macroinitiator for atom transfer radical polymerization (ATRP), providing the possibility for further functionalization by controlled “grafting from” processes. This was demonstrated by grafting of glycidyl methacrylate brushes from the particle surface, using an ATRP system based on CuBr and pentamethyl diethylenetriamine. Existence of a methacrylic overlayer was verified by FTIR and XPS measurements, and the grafted particles were easily dispersed in water, confirming conversion of the particle surface from hydrophobic to hydrophilic. Hydrobromination of residual vinyl groups yields a macroinitiator that can be used for grafting of glycidyl methacrylate by ATRP. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 1259–1265, 2009     

Preparation of polymeric nanocapsules by radiation induced miniemulsion polymerization

In this research, polystyrene (PSt) nanocapsules with liquid cores were prepared by ⁶⁰Co γ-ray radiation induced miniemulsion polymerization, in which N-vinyl pyrrolidone (NVP) was used as the polar monomer. The characterization of polymer was carried out by ¹H NMR. It was verified that during polymerization, graft copolymerization between poly (pyrrolidone) (PVP) and PSt had taken place instead of random copolymerization. The interfacial tension between polymer and water was reduced because of the grafting reaction that had occurred, which was helpful to form nanocapsules. The influence of the ratio of St to NVP, the type and amount of the surfactant and the monomer/dodocane ratio on the particle morphology was studied by TEM. Finally, the releasing process of the synthesized nanoparticles was monitored by UV-vis measurement.     

Variation of surface unevenness of anomalous composite polymer particles produced by the stepwise heterocoagulation of small particles onto large particle by heat treatment

Variation of surface unevenness of anomalous composite polymer particles produced by the stepwise heterocoagulation, which we had suggested in previous articles, of small cationic polymer particles onto large anionic polymer particle (LP) by heat treatment was examined with transmission and scanning electron microscopes. When the anomalous polymer emulsion was kept at higher temperature than the glass transition temperature ofLP, the particle surfaces were continuously changed from uneven to smooth state with the treatment time.Part CXLII of the series of Studies on Suspension and Emulsion     

Preparation of functionalized polystyrene latexes by radiation-induced miniemulsion polymerization using a Y-type polymerizable surfactant as sole stabilizers

Functionalized polystyrene latexes were prepared by miniemulsion polymerization using a Y-type polymerizable surfactant bearing a carboxylic acid group as sole stabilizers. Kinetics analysis showed that there was no constant rate stage, which coincided with the kinetics mechanism of the typical miniemulsion polymerization. The latexes obtained were characterized by transmission electron microscopy (TEM), X-ray photoelectron spectroscopy (XPS) and Fourier transform infrared (FTIR) spectroscopy. It was found that the latexes prepared by miniemulsion polymerization initiated by gamma-ray had more narrowly particle size distribution compared with by potassium persulfate. XPS and FTIR results indicated that the carboxyl group was present on the surface of the polymer particles.