钨在瞬态热流下熔融重凝对脉冲参数的依赖性

为了研究钨在瞬态热流下达到熔融状态后，不同脉冲参数对其熔融重凝行为的影响，实验观察了钨在脉宽5 ms与0.1 ms的脉冲辐照下熔融重凝行为的特征，并考虑熔融层流动驱动力、冷却速率、温度梯度等多项因素，分析了分层结构与柱状晶对热源参数的依赖性。通过计算两种热源参数下的热作用特性分析了钨在脉宽0.1 ms的脉冲辐照下出现柱状晶而在脉宽5 ms的脉冲辐照下未出现的原因。研究发现，高流强和短脉宽的脉冲束流易于促进形成分层结构，其原因是较高流强能引起材料表层熔化层流动，同时较短脉宽能使熔化层流痕来不及恢复平整，而被快速冷却固化；当样品在瞬态热流下发生熔化时，较短的脉宽有利于形成柱状晶，较长的脉宽有利于形成等轴晶粒和出现晶粒长大。     

Estimation of laser solid forming process based on temperature measurement

By using a moving disc heat source model, an analytical model was developed to describe laser solid forming (LSF) process with the feedback of the surface temperature of the molten pool, which can be used to estimate the geometric characterizations (width and height) of the clad layer rapidly. An on-line temperature measurement system was established and some single-pass cladding experiments were conducted while the molten pool temperature was monitored. It was found that the estimated geometric characterizations agreed well with the experimental results. In addition, the power consumed by conduction, convection, radiation, evaporation and absorption during LSF were also estimated by the model. It was shown that the majority of the total absorbed power was conducted to the substrate. The effective model can not only be used to optimize the processing parameters but also potentially applied to the real-time feedback control.     

Solute transport and composition profile during direct metal deposition with coaxial powder injection

Direct metal deposition (DMD) with coaxial powder injection allows fabrication of three-dimensional geometry with rapidly solidified microstructure. During DMD, addition of powder leads to the interaction between laser and powder, and also the redistribution of solute. The concentration distribution of the alloying element is very important for mechanical properties of the deposited clad material. The evolution of concentration distribution of carbon and chromium in the molten pool is simulated using a self-consistent three-dimensional model, based on the solution of the equations of mass, momentum, energy conservation and solute transport in the molten pool. The experimental and calculated molten pool geometry is compared for model validation purposes.     

液氮冷却条件下激光快速熔凝Ni-28 wt%Sn合金组织演变

研究了在液氮冷却条件下激光快速熔凝Ni-28 wt%Sn亚共晶合金的组织演化过程. 结果显示, 熔池从上至下可以分为三个区域: 表层为平行激光扫描方向的α-Ni转向枝晶区; 中部为近乎垂直于熔池底部外延生长的α-Ni柱状晶区; 底部为少量的残留α-Ni初生相和大量的枝晶间(α-Ni+Ni₃Sn) 共晶组织. 激光熔凝区组织受原始基材组织的影响很大, 熔池中的α-Ni枝晶生长方向受到了热流方向和枝晶择优取向的双重影响. 与基材中存在的层片状、棒状和少量离异(α-Ni+Ni₃Sn)共晶的混合组织相比, 熔池内的共晶组织皆为细小的规则(α-Ni+Ni₃Sn)层片状共晶, 皆垂直于熔池底部外延生长, 并且从熔池顶部至底部, 共晶层片间距逐渐增大. 分别应用描述快速枝晶生长的Kurz-Giovanola-Trivedi 模型和描述快速共晶生长的Trivedi-Magnin-Kurz模型对熔池表层凝固界面前沿的过冷度进行估算, 发现熔池表层α-Ni 枝晶和(α-Ni+Ni₃Sn)层片共晶的生长过冷度在50.4-112.5 K 之间, 远大于相应深过冷凝固(α-Ni+Ni₃Sn) 反常共晶生长的临界过冷度20 K, 这说明文献报道的临界过冷度并不是反常共晶出现的充分条件.     

Investigation on cracking behavior of Ni-based coating by laser-induction hybrid cladding

Based on the experiments of laser-induction hybrid cladding by powder feeding, the cracking behavior of Ni-based coating and solidification characteristic in molten pool were investigated. The results indicate that the hybrid cladding is effective to prevent from cracking in Ni-based coating. With the increase of induction energy density, the tensile stress and crack rate decrease obviously. When the induction energy density arrives at 36 J/mm², the free-cracks coating can be achieved. In laser-induction hybrid cladding, the martensite can be eliminated in the heat affected zone and the phase transformation stress is little. Moreover, the molten pool is solidified through two directions such as the coating surface and coating/substrate interface, i.e., firstly the top and bottom in molten pool are solidified, and then the middle in molten pool is solidified. Therefore, in hybrid cladding, the peak value of tensile stress is located in the middle of coating, which is different from that in laser cladding. This distribution status of residual stress is greatly helpful to restrict the cracks of Ni-based coating in laser-induction hybrid cladding.     

激光立体成形中熔池凝固微观组织的元胞自动机模拟

本文通过采用自适应网格技术, 将激光立体成形的宏观温度场模型和凝固微观组织的低网格各向异性元胞自动机模型(cellular automaton, CA)结合, 建立了适用于激光立体成形的集成数值模型. 模型包括基材的温度场分布, 熔池形貌和熔凝过程的凝固微观组织. 模拟了激光扫描速度为15 mm/s时, 激光作用在Fe-C单晶基材上形成熔池的形状以及熔池内凝固微观组织. 计算结果揭示了熔池内固液界面从平界面失稳到胞\枝晶的非稳态凝固过程, 并得到了平界面组织形成的白亮带. 白亮带上方形成了外延生长的枝晶列.     

Three-spin interaction Ising model with a nondegenerate ground state at zero applied field

The field-temperature phase diagram of a two-dimensional, three-spin interaction Ising model is studied using two different methods: mean field approximation and numerical transfer matrix techniques. The former leads to a rather rich phase diagram in which two separate phases with different symmetries can be found, and which presents first-order transition lines, a triple point, and a critical end point, like the solid-liquid-gas phase diagram of a pure compound. The numerical transfer matrix study confirms part of these results, but does not clearly evidence the existence of the less symmetric phase.     

温度梯度区域熔化作用下熔池迁移的元胞自动机模拟

本文采用耦合凝固和熔化效应的二维元胞自动机(cellular automaton, CA)模型,对温度梯度区域熔化(temperature gradient zone melting, TGZM)效应引起的熔池在固液两相区中的迁移现象进行模拟研究.模拟分析了抽拉速度、熔池初始位置、温度梯度和合金成分等因素对TGZM动力学的影响,并将模拟结果与解析模型的预测结果进行比较验证.通过模拟发现,在温度梯度作用下,熔池总是向着高温方向迁移;当抽拉速度低于或高于临界抽拉速度时,熔池朝向移动的液相线或固相线迁移;对于给定的抽拉速度,位于糊状区内临界位置以上的熔池会迁移进入液相,而位于临界位置以下的熔池会逐步靠近固相线.此外,温度梯度越高,合金成分越低,熔池的迁移速度越快.     

高脉冲功率能量PLD法制备MgZnO薄膜中的沉积机理

用PLD法成功制备了一系列高质量的MgZnO薄膜。实验中发现高脉冲能量沉积薄膜的结构和发光特性随基片温度的变化规律与低脉冲能量下的结果不一样:基片在室温时高脉冲能量制备薄膜的XRD峰的半峰全宽比高基片温度时的结果相对更小;AFM显示其颗粒变大,柱状生长突出;PL谱紫峰与绿峰强度比最大,结晶质量反而提高。另一方面,与低脉冲能量时相反,增大氧气压强后高脉冲能量沉积的薄膜XRD半峰全宽变窄。结合实验现象和表征,合理解释了高脉冲能量沉积的机理。室温制备高质量MgZnO薄膜的PLD沉积机理对于以后在柔性衬底上沉积薄膜的研究有重要的参考价值。     

Marangoni effect induced micro/nano-patterning on Sb<Subscript>2</Subscript>Te<Subscript>3</Subscript> phase change thin film by laser pulse

Thermocapillary and chemicapillary effects are known to coexist in a material molten pool when irradiated by a pulse laser. According to the effects, we fabricate various patterns with different shapes on a Sb₂Te₃ phase change thin film by precisely adjusting the pulse energy. In this process, the laser power is fixed at 5.0 mW, and the pulse width is adjusted from 100 ns to 5 ns. The shape of the patterns gradually changes from a dimple-bowl shape, a dome shape, a “Sombrero” shape to a deep-bowl shape following an increase in the pulse energy, which corresponds to the crystallization-threshold, bump-threshold, rupture-threshold, and ablation-threshold of the material. The different patterns are the results of the competition between the thermocapillary and chemicapillary effects in the molten pool, which determine the nature of the flow and lead to the different patterns in different laser parameters.     

Analysis of plasma characteristics and conductive mechanism of laser assisted pulsed arc welding

This study aims to investigate the arc plasma shape and the spectral characteristics during the laser assisted pulsed arc welding process. The arc plasma shape was synchronously observed using a high speed camera, and the emission spectrum of plasma was obtained by spectrometer. The well-known Boltzmann plot method and Stark broadening were used to calculate the electron temperature and density respectively. The conductive mechanism of arc ignition in laser assisted arc hybrid welding was investigated, and it was found that the plasma current moved to the arc anode under the action of electric field. Thus, a significant parabolic channel was formed between the keyhole and the wire tip. This channel became the main method of energy transformation between the arc and the molten pool. The calculation results of plasma resistivity show that the laser plasma has low resistivity as the starting point of conductive channel formation. When the laser pulse duration increases, the intensity of the plasma radiation spectrum and the plasma electron density will increase, and the electron temperature will decrease.     

用HREELS,XPS,LEED研究Al-GaAs(100)(4×1)界面反应

高分辨率电子能量损失谱(HRFELS)能直接判定Al-GaAS(100)界面反应的生成物。本文结合X射线光电子能谱(XPS)的测量,采用HREELS来测量界面的禁带宽度,研究了Al-GaAs(100)(4×1)界面的形成过程。结果判定了室温下Al-GaAs(100)界面生成的为AlAs。而退火后,界面上生成AlCaAs合金。实验中还用低能电子衍射(LEED)观察了室温下Al在GaAs(100)(4×1)面上的淀积过程,发现随着Al淀积量的增加,表面是从无序到有序转化的。 关键词：     

Research of rapid and direct thick coatings deposition by hybrid plasma-laser

In this paper, a new technology of direct and rapid thick coatings fabrication with hybrid plasma-laser deposition manufacturing (PLDM) technology is advanced which is also suitable for functional prototyping and tooling applications. It emphasizes on the influence of laser to the microstructure of coatings and physical properties of surface layers. Unlike the direct rapid plasma deposition manufacturing (PDM), in hybrid plasma-laser deposition manufacturing, the laser beam enters into plasma arc beam and focuses on the molten pool as assisting heat energy. A 280 W pulsed Nd:YAG (yttrium-aluminum garnet) laser machine is used to inspect the effect. The experimental results show that the laser beam could improve the surface state; the elements distribution of coatings deposited by PLDM was even; the physical properties of surface coatings fabricated with PLDM were better than that deposited by PDM.     

Numerical simulation of transient temperature field during laser keyhole welding of 304 stainless steel sheet

A three-dimensional transient numerical model was developed to study the temperature field and molten pool shape during continuous laser keyhole welding. The volume-of-fluid (VOF) method was employed to track free surfaces. Melting and evaporation enthalpy, recoil pressure, surface tension, and energy loss due to evaporating materials were considered in this model. The enthalpy-porosity technique was employed to account for the latent heat during melting and solidification. Temperature fields and weld pool shape were calculated using FLUENT software. The calculated weld dimensions agreed reasonable well with the experimental results. The effectiveness of the developed computational procedure had been confirmed.     

Thermal affected zone obtained in machining steel XC42 by high-power continuous CO2 laser

A high-power continuous CO₂ laser (4 kW) can provide energy capable of causing melting or even, with a special treatment of the surface, vaporization of an XC42-steel sample. The laser–metal interaction causes an energetic machining mechanism, which takes place according to the assumption that the melting front precedes the laser beam, such that the laser beam interacts with a preheated surface whose temperature is near the melting point. The proposed model, obtained from the energy balance during the interaction time, concerns the case of machining with an inert gas jet and permits the calculation of the characteristic parameters of the groove according to the characteristic laser parameters (absorbed laser energy and impact diameter of the laser beam) and allows the estimation of the quantity of the energy causing the thermal affected zone (TAZ). This energy is equivalent to the heat quantity that must be injected in the heat propagation equation. In the case of a semi-infinite medium with fusion temperature at the surface, the resolution of the heat propagation equation gives access to the width of the TAZ.     

Numerical simulation of the transient multiphase field during plasma deposition manufacturing composite materials

A solid/liquid/gas unified model has been developed to investigate the gradient composition formation during the plasma deposition manufacturing (PDM) composite materials process. In this model, an enthalpy porosity model was applied to deal with the melting and solidification of the deposited layer, and a level-set approach was introduced to track the evolution of the free surface of the molten pool and the deposited layer. Moreover, complicated physical phenomena occurring at the liquid/gas interface, including forced convection heat loss, heat emission and plasma heat source, have been incorporated into the governing equations by source terms. In this study, the numerical experiment of nickel base alloy powder deposited on the medium steel substrate by PDM technique was implemented based on the staggered grid and SIMPLEC algorithm. Concentration gradient distribution of the solute material at the composite material interface, fluid flow and temperature distribution in the molten pool and the deposited layer have been investigated in detail. Supported by the National Natural Science Foundation of China (Grant No. 50474053) and the High Technology Research and Development Program of China (Grant No. 2007AA04Z142)     

操作参数对熔融盐高温斜温层蓄热性能的影响

首先提出了一种新型熔融盐高温斜温层耦合蓄热单罐系统,然后基于多孔介质局部热平衡理论,建立了熔融盐高温斜温层蓄热的局部热平衡数值模拟模型,研究了熔融盐进口流速、进口温度及工作温差等操作参数对斜温层蓄热单罐热性能的影响,并在熔融盐传热-蓄热实验平台上进行了试验研究。发现:当进口速度为0 001 m/s级及降低工作温差等有利于降低斜温层厚度,模拟得到的蓄热单罐轴向温度分布变化与实验结果趋于一致。因此,合理选取这些参数对蓄热单罐的正常运行是非常必要的,结果可以用于指导蓄热单罐的设计。     

The optical responsivity in IR-photodetector based on armchair graphene nanoribbons with p–i–n structure

Armchair graphene nanoribbons (A-GNRs) are an alternative material to use in novel infrared photodetectors, because of their tunable energy gap in the infrared spectrum, and their high quantum efficiency. In this paper, an A-GNR p–i–n structure with all three structural families, different width, and different number of layers to use in IR detectors have been investigated. With calculating the band structure and energy gap using the tight-binding model and by including the edge deformation, the optical absorption in the single electron approximation has been obtained by calculating the optical conductance. Finally, we have calculated the quantum efficiency and the optical responsivity of A-GNR based IR photodetector as a function of incident photon energy, temperature, nanoribbon width and the number of layers. Results show that the responsivity of the A-GNR based IR photodetector increase by increasing the width and number of layers and decrease by increasing the temperature.     

等离子弧焊接熔池演变过程的模拟和验证

本文建立了描述等离子弧焊接熔池相变传热与流动的三维数理模型,考虑表面张力、电磁力和浮升力的作用,并针对等离子弧焊接特点,改进组合式体积热源模型,上部采用双椭球热源,下部采用圆锥体热源。重点分析了焊接熔池形状和温度场的演变过程,熔合线的模拟形状与实验焊缝吻合,较好地呈现了焊缝的凸起和熔池宽度,验证了数学模型和热源模型的正确性。本文还进一步开展了焊接功率和焊接速度的影响分析。研究结果表明,流动对焊缝形状的影响不容忽略,而表面张力在三个流动驱动力中占主导地位;焊接功率越大,焊接速度越小,越有利于焊件焊透,数值模拟得到优化的焊接功率和速度有益于实际焊接生产质量及效率。     

Numerical and experimental studies of molten pool formation during an interaction of a pulse laser (Nd:YAG) with a magnesium alloy

A pulse laser (Nd:YAG) interaction with an AZ91 magnesium alloy has been experimentally and numerically studied. A two-dimensional (2D) axisymmetric model of a molten pool created by a laser heat source has been developed. The elaborated model solves the coupled equations of a laminar fluid flow and heat transfer to demonstrate the flow behavior in the pool. This model takes into account the coupled effects of buoyancy and Marangoni forces, the thermophysic variation properties with temperature, and the radiation and convection heat losses. Concerning numerical results, the molten temperature distribution, velocity field and molten shape were discussed. It was noted that the Marangoni flow significantly alters the characteristics of the thawing and solidifying processes, and makes the molten pool wider and shallower. On the other hand, the experimental results showed that the material thermal properties have significant effects on the transport phenomena which takes place in the molten pool, and consequently on the formation as well as the shape of the pool. Finally, a comparison between the numerical and experimental results exhibited a good agreement.