Influence of Homogenizing Methodology on Mechanical and Tribological Performance of Powder Metallurgy Processed Titanium Composites Reinforced by Graphene Nanoplatelets

In the present work, 0.25 wt%GNP-Ti composites were prepared through powder metallurgy route by adopting three types of mixing modes to investigate the extent of mixing on the mechanical and tribological properties. Dry ball milling, wet ball milling, and rotator mixing were independently employed to homogenize the composite constituents. Three types of composite powders obtained were subsequently sintered into composite pellets by cold compaction followed by vacuum sintering. Morphological investigation of composite powders performed by SEM revealed better homogenization of GNPs in Ti matrix for dry ball milled composite powder, whereas wet ball milled and rotator mixed composite powders showed aggregation and bundling of GNPs. Micro Vickers hardness of composites produced via dry ball milling is 4.56% and 15.7% higher than wet ball milled and rotator mixed samples, respectively. Wear test performed by pin-on-disk tribometer showed higher wear loss for wet ball milled and rotator mixed composites in comparison to dry ball milled.     

Synthesis of visible-light reactive TiO2−xNy photocatalyst by mechanochemical doping

Yellowish TiO_2−xN_y was prepared by a novel mechanochemical nitrogen-doping method. The samples were prepared by a high-energy ball milling of P25 titania with different nitrogen sources such as hexamethylenetetramine, urea or ammonium carbonate, followed by calcination in air at 400 °C. The high mechanical energy accelerated the phase transformation of anatase to rutile, while the existence of the nitrogen reagents tended to block the transformation. The calcination treatment slightly increased the crystallinity of the prepared titania. The prepared powders possessed two absorption edges at around 400 and 540 nm and showed an excellent photocatalytic ability for the oxidation of nitrogen monoxide under visible light irradiation. Under the irradiation of visible light with wavelengths of >510 nm, nitrogen monoxide could be continuously removed by the nitrogen doped titania prepared from the P25 titania-hexamethylenetetramine mixture, while the powders prepared using urea and ammonium carbonate as nitrogen sources showed lower activities. This mechanochemical technique might be widely useful for doping oxides with nonmetallic elements.     

Mechanochemical synthesis and high-frequency induction heated consolidation of nanostructured Ti5Si3 and its mechanical properties

Pure Ti and Si powders were milled in a horizontal-rotation ball mill and in a high-energy ball mill to synthesize Ti₅Si₃ powders. The high-energy ball milling produced nanosized single-phase Ti₅Si₃ particles. Meanwhile, no reaction occurred during the horizontal milling. The two milled powders were consolidated using the high-frequency induction heated sintering method. A dense nanostructured Ti₅Si₃ compact was consolidated within 2 min using the mechanically synthesized Ti₅Si₃ powder. The retainment of nanoscale structure during sintering is believed to be the reason for the good mechanical properties of the Ti₅Si₃ compact. In comparison, the horizontally milled powder reacted to form Ti₅Si₃ partially on sintering. It is believed that the enhanced toughness of the horizontally milled samples may be due to the crack-deterring effect of softer Si/Ti grains.     

Superior Lithium‐Ion Storage Properties of Si‐Based Composite Powders with Unique Si@Carbon@Void@Graphene Configuration

Composite powders of the configuration Si@carbon@void@graphene were prepared by a one‐step spray pyrolysis process, by adding polyvinylpyrrolidone (PVP) to a precursor solution containing graphene oxide (GO) sheets and silicon nanoparticles (NPs). Morphological analysis indicates that the individual Si NPs are coated with amorphous carbon and encapsulated in a micrometer‐sized graphene ball structure that offers a large amount of buffer space. The addition of PVP improves the stability of the colloidal spray solution containing the GO sheets and the Si NPs. Consequently, the prepared Si@C@void@graphene composite powders have a relatively more uniform morphology than the Si@void@graphene composite powders prepared from the spray solution without PVP. The first charge and discharge capacities of the Si@C@void@graphene electrode measured at 0.1 A g^?1 are as high as 3102 and 2215 mA h g^?1, respectively. With an increase in the current rate from 0.5 to 11 A g^?1, 46 % of the original capacity (i.e., 2134 mA h g^?1) is maintained. After 500 cycles at a high rate of 7 A g^?1, the Si@C@void@graphene electrode shows 84 % capacity retention and 99.8 % of the average Coulombic efficiency. The superior cycling and rate capabilities of the prepared Si@C@void@graphene electrode could be attributed to the uniform carbon coating of the Si NPs and the graphene ball structure, which facilitates efficient diffusion of Li ions and prevents the penetration of electrolyte into graphene ball during cycling.     

Changes to the physicochemical characteristics of wheat straw by mechanical ultrafine grinding

To investigate changes on the physicochemical characteristics of wheat straw by mechanical ultrafine grinding, wheat straw powders of four different particle sizes and distributions were produced using a sieve-based Retsch ZM100 grind mill and CJM-SY-B ultrafine vibration grind mill. Changes on the microstructure and physicochemical characteristics of the different powders were assessed by scanning electron microscopy, X-ray diffractometry, X-ray photoelectron spectroscopy, Fourier transform infrared spectroscopy, thermogravimetric analysis and relevant standard laboratory analysis methods. Ultrafine grinding reduced the crystallite size and crystallinity of the wheat straw. New surfaces were exposed on the ultrafine powder with high levels of cellulose/hemicelluloses components but there was no apparent change in chemical structure. Wheat straw powders were smaller in size but had a higher bulk density (from 0.19 to 0.54 g/mL) and angle of repose (from 46.02° to 55.61°) and slide (from 37.26° to 41.00°). The hydration properties (water-holding capacity and swelling capacity) decreased with reduction in particle size of the wheat straw. Both the sieve-based and ultrafine powder exhibited a good ability to remove Pb²⁺ and Cd²⁺ and there was marginal improvement when using the ultrafine powder. The thermal stability of the ultrafine powder measured by thermogravimetric analysis decreased significantly because of the low cellulose crystallinity.     

Electrochemical Properties of Tin Oxide Flake/Reduced Graphene Oxide/Carbon Composite Powders as Anode Materials for Lithium‐Ion Batteries

Hierarchically structured tin oxide/reduced graphene oxide (RGO)/carbon composite powders are prepared through a one‐pot spray pyrolysis process. SnO nanoflakes of several hundred nanometers in diameter and a few nanometers in thickness are uniformly distributed over the micrometer‐sized spherical powder particles. The initial discharge and charge capacities of the tin oxide/RGO/carbon composite powders at a current density of 1000 mA g^?1 are 1543 and 1060 mA h g^?1, respectively. The discharge capacity of the tin oxide/RGO/carbon composite powders after 175 cycles is 844 mA h g^?1, and the capacity retention measured from the second cycle is 80 %. The transformation during cycling of SnO nanoflakes, uniformly dispersed in the tin oxide/RGO/carbon composite powder, into ultrafine nanocrystals results in hollow nanovoids that act as buffers for the large volume changes that occur during cycling, thereby improving the cycling and rate performances of the tin oxide/RGO/carbon composite powders.     

Up-converted luminescence in Yb,Tm co-doped LaGaO3 phosphors by high-energy ball milling and solid state reaction

LaGaO₃:Tm³⁺, Yb³⁺ powder was synthesized by a high-energy ball milling (HEB) and a conventional solid state reaction (SSR). The X-ray diffraction patterns confirmed the LaGaO₃:Tm³⁺, Yb³⁺ powder phosphors to have an orthorhombic structure. The spectrum consisted of ¹G₄ → ³H₆, weak ¹G₄ → ³F₄, and intense ³H₄ → ³H₆ transition bands within the f¹² configuration of Tm³⁺, together with the ²F_5/2 → ²F_7/2 transition of Yb³⁺. Up-converted emission of the LaGaO₃:Tm³⁺, Yb³⁺ powders were observed under laser diode excitation of 975 nm. The PL intensity of the HEB-LaGaO₃:Tm³⁺, Yb³⁺ powders sintered at 1300 °C were higher than those of all LaGaO₃:Tm³⁺, Yb³⁺ powder samples examined. The energy transition probability of HEB-LaGaO₃:Tm³⁺, Yb³⁺ powders are higher than that of the SSR-LaGaO₃:Tm³⁺, Yb³⁺ powders. Compared to the solid state reaction method, synthesis by high-energy ball milling is simple and provides improved crystallinity of the host.     

Mechanosynthesis of zinc ferrite in hardened steel vials: Influence of ZnO on the appearance of Fe(II)

Nanocrystalline ZnFe₂O₄ spinel powders are synthesized by high-energy ball milling, starting from a powder mixture of hematite (α-Fe₂O₃) and zincite (ZnO). The millings are performed under air using hardened steel vials and balls. X-ray diffraction and Mössbauer spectrometry are used to characterize the powders. A spinel phase begins to appear after 3 h of milling and the synthesis is achieved after 9 h. Phase transformation is accompanied by a contamination due to iron coming from the milling tools. A redox reaction is also observed between Fe(III) and metallic iron during milling, leading to a spinel phase containing some Fe(II). The mechanism for the appearance of this phase is studied: ZnO seems to have a non-negligeable influence on the synthesis, by creating an intermediate wüstite-type phase solid solution with FeO.     

CTAB-assisted hydrothermal synthesis of YVO4:Eu powders in a wide pH range

Rhombus-, rod-, soya bean- and aggregated soya bean-like YVO₄:Eu³⁺ micro- and nanostructures were synthesized by a cetyltrimethylammonium bromide (CTAB)-assisted hydrothermal method at 180 °C for 24 h in a wide pH range. The as-synthesized powders were characterized by X-ray powder diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and photoluminescence spectroscopy (PL). The XRD results confirmed the formation of phase-pure YVO₄:Eu³⁺ powders with tetragonal structure under hydrothermal process in a wide pH range. Electron microscopic observations evidenced the morphological transformation of YVO₄:Eu³⁺ powders from rhombus-like microstructure to rod-, soya bean, and aggregated soya bean-like nanostructures with an increase in the pH of the synthesis solution. The results from the PL measurements revealed that the intensities of PL emission peaks were significantly affected by the morphologies and crystallinity of samples due to the absence of an inversion symmetry at the Eu³⁺ lattice site, and the highest luminescence intensity was observed for rod-like YVO₄:Eu³⁺ powders.     

Application of focused ion beam to atom probe tomography specimen preparation from mechanically alloyed powders.

Focused ion-beam milling has been applied to prepare needle-shaped atom probe tomography specimens from mechanically alloyed powders without the use of embedding media. The lift-out technique known from transmission electron microscopy specimen preparation was modified to cut micron-sized square cross-sectional blanks out of single powder particles. A sequence of rectangular cuts and annular milling showed the highest efficiency for sharpening the blanks to tips. First atom probe results on a Fe95Cu5 powder mechanically alloyed in a high-energy planetary ball mill for 20 h have been obtained. Concentration profiles taken from this powder sample showed that the Cu distribution is inhomogeneous on a nanoscale and that the mechanical alloying process has not been completed yet. In addition, small clusters of oxygen, stemming from the ball milling process, have been detected. Annular milling with 30 keV Ga ions and beam currents >or=50 pA was found to cause the formation of an amorphous surface layer, whereas no structural changes could be observed for beam currents 相似文献   

Taguchi Optimization for Combustion Synthesis of Aluminum Oxide Nano-particles

Nano-structured aluminum oxide powders were prepared by a combustion synthesis method utilizing serine as a new fuel. The product was sonicated to obtain nano powders. A Taguchi L-4 statistical design of combustion synthesis was utilized to optimize the production of γ-alumina powder. The product was characterized by XRD, BET, SEM, EDX and LLS. Nano crystalline γ-alumina with crystal sizes between 4.26 and 5.47 nm and α-Al2O3 powders with crystal sizes 24.51 and 28.62 nm were obtained by the combustion synthesis. The specific surface area was measured by a BET method to be 75.21 m2/g. The average particle size after sonication of product, observed by LLS, was 79.32 nm.     

Role of the dispersion route on the phase transformation of a nano-crystalline transition alumina

De-agglomeration of a nanocrystalline transition alumina powder was performed in distilled water at its natural pH under magnetic stirring for 170 h or by ball milling for 3 h. Gibbsite appeared near transition aluminas in the magnetic stirred sample. In addition, a relevant lowering of the α-Al₂O₃ crystallization temperature was observed in the dispersed materials with respect to the as-received powder. However, the activation energy of the above transformation, determined by the Kissinger method, was in any case about 480–500 kJ/mol and unaffected by the dispersion route. On the contrary, it was reduced of about 10% in α-alumina seeded samples, obtained by flash plunging the powders at 1,290 °C for 10 min.     

Structural and thermal investigation of Ta–25 mass% Cu alloy prepared by mechanosynthesis route

A mixture of Ta and 25 mass% Cu elemental powders was subjected to mechanical alloying in a high-energy ball mill up to 60 h. The results are composite particles formed by nanocrystalline Cu and amorphous Ta phases. Thermal stability of amorphous was investigated by DSC. The XRD, FTIR and EDX analyses of Ta–25 mass% Cu powder milled for 60 h performed after DSC at 800 and 900 °C have revealed large amounts of Ta nitride and Ta oxides even though the milling process was done in Ar atmosphere. This is due to high reactivity of Ta fine particles with oxygen and nitrogen from air. During manipulations of the powder (taking samples from vials and its investigation), the adsorption phenomena on its surface occur, and both surface-adsorbed N₂ and O₂ are processed with powder and embedded in it. While heating of Ta–25% Cu milled powder in DSC, nitrogen and oxygen diffusion into tantalum is activated, and Ta₂N and TaO₂/Ta₂O₅ compound forms.

     

Structural and electrochemical properties of TiFe alloys synthesized by ball milling for hydrogen storage

The binary TiFe alloy was synthesized by mechanical alloying (MA) under argon atmosphere at room temperature. The effect of ball to powder weight ratio on the microstructures was characterized by X-ray diffraction (XRD). The effect of milling time on the electrochemical and activation properties was investigated by scanning electron microscope (SEM), galvanostatic charging and discharging, constant potential discharge, and potentiodynamic polarization techniques. Relationships between electrochemical properties, such as polarization, variation of electrochemical discharge capacity, \( \frac{D_{\mathrm{H}}}{a^2} \) ratio exchange current density, and Nernst potential and alloy compositions were evaluated. XRD results showed that with increasing ball to powder weight ratio, the amorphization process is accelerating and powders milled with a ratio of 1:8 have the highest conversion rate to TiFe. SEM observations reveal that particles show cleavage fracture morphology and size distribution is generally normalized. TiFe milled during 40 h was easily activated within 5 cycles and showed the best discharge capacity equal to 147 mAh g^?1. A good cycling was observed after 20 cycles at ambient temperature for the alloy milled for 30 h. A correlation between alloy composition, \( \frac{D_{\mathrm{H}}}{a^2} \) report, exchange current density, and Nernst potential on one hand and the variation of the electrochemical discharge capacity during cycling for different milling times on the other hand was observed.     

Chemical synthesis of tungsten-copper nanocomposite powder

In this study homogeneous powders of CuWO₄ and WO₃ was produced from ammonium para-tungstate (APT) and copper nitrate. Then, the product was used to prepare nano-sized W-Cu powder. Hence, a mixture of ammonium paratungstate and copper nitrate with predetermined weight proportion was made in distilled water, while the content of the beaker was being stirred at a certain speed to reach the desired composition of W-20 wt % Cu. Mixture was heated to 80–100°C for 6 h. Also, pH range was adjusted at about 3–4. The mixture was then evaporated and dried in the air. To reach W-Cu composite powder, the precursor powders burned out at 520°C for 2 h in the air to form W-Cu oxide powder and then were ball milled and reduced in H₂ atmosphere to convert it into W-Cu composite powder. The resulting powders were evaluated using scanning electron microscopy, X-ray diffraction, thermogravimetric analysis and differential thermal analysis techniques. The results showed that homogeneous powders of W-Cu with particle size of around 100 nm and a nearly spherical shape could be obtained by this process. Each particle include smaller parts with size of around 20–30 nm.     

Multiple‐Frequency and Variable‐Temperature EPR Study of Gadolinium(III) Complexes with Polyaminocarboxylates: Analysis and Comparison of the Magnetically Dilute Powder and the Frozen‐Solution Spectra

An electron paramagnetic resonance (EPR) study of glasses and magnetically dilute powders of [Gd(DTPA)(H₂O)]^2?, [Gd(DOTA)(H₂O)]^?, and macromolecular gadolinate(1?) complexes P792 was carried out at the X‐ and Q‐bands and at 240 GHz (DTPA=diethylenetriaminepentaacetato; DOTA=1,4,7,10‐tetraazacyclododecane‐1,4,7,10‐tetraacetato). The results show that the zero‐field splitting (ZFS) parameters for these complexes are quite different in a powder as compared to the frozen aqueous solution. In several complexes, an inversion of the sign of the axial component D of the zero field splitting is observed, indicating a significant structural change. In contrary to what was expected, powder samples obtained by lyophilization do not allow a more precise determination of the static ZFS parameters. The results obtained in glasses are more relevant to the problem of electron spin relaxation in aqueous solution than those obtained from powders.     

三种化学方法合成K0.5Bi0.5TiO3粉体的机理比较

采用溶胶-凝胶法、水热法和溶胶-凝胶-水热法三种化学方法合成K_0.5Bi_0.5TiO₃ (KBT)无铅压电陶瓷粉体. 用X射线衍射(XRD)分析产物的结构, 用扫描电镜(SEM)和透射电镜(TEM)观察产物的形貌. 实验结果表明, 三种化学方法均可获得纯钙钛矿相KBT粉体, 但不同工艺获得的粉体在形貌和生成机制上有很大的不同. 溶胶-凝胶法属高温固相扩散机制, 需要700 ℃以上温度煅烧才可获得KBT纯相, 且粉体颗粒度大、团聚严重. 水热法符合溶解-结晶机制, 生长出四方形的KBT纳米片. 溶胶-凝胶-水热法利用了凝胶团聚体空间链状结构的模板作用, 通过原位结晶机制生长出KBT纳米线.     

溶剂热法制备立方状ITO粉体及其电性能

以乙二醇、乙醇为溶剂通过溶剂热法制备出立方状ITO纳米粉体,研究了反应时间、NaOH浓度对ITO纳米粉体形貌的影响,并讨论了溶剂体积比、NaOH浓度对ITO粉体导电性的影响及机理。结果表明：采用乙二醇与乙醇做溶剂,V_EG：V_EtOH=4：1时,制备出分散性良好的立方状ITO纳米粉体,平均粒径为10.7 nm,且其XRD衍射峰强度比I₄₀₀/I₂₂₂最高为0.380;乙二醇与乙醇做溶剂,V_EG：V_EtOH=4：1,且NaOH浓度为0.275 mol·L^-1时,粉体电导率最高为46.75 mS·cm^-1。     

溶剂热法制备立方状ITO粉体及其电性能

以乙二醇、乙醇为溶剂通过溶剂热法制备出立方状ITO纳米粉体,研究了反应时间、NaOH浓度对ITO纳米粉体形貌的影响,并讨论了溶剂体积比、NaOH浓度对ITO粉体导电性的影响及机理。结果表明:采用乙二醇与乙醇做溶剂,V_(EG)∶V_(EtOH)=4∶1时,制备出分散性良好的立方状ITO纳米粉体,平均粒径为10.7 nm,且其XRD衍射峰强度比I_(400)/I_(222)最高为0.380;乙二醇与乙醇做溶剂,V_(EG)∶V_(EtOH)=4∶1,且NaOH浓度为0.275 mol·L~(-1)时,粉体电导率最高为46.75 mS·cm~(-1)。     

Preparation and characterization of water-redispersible nanofibrillated cellulose in powder form

Water-redispersible, nanofibrillated cellulose (NFC) in powder form was prepared from refined, bleached beech pulp (RBP) by carboxymethylation (c) and mechanical disintegration (m). Two routes were examined by altering the sequence of the chemical and mechanical treatment, leading to four different products: RBP-m and RBP-mc (route 1), and RBP-c and RBP-cm (route 2). The occurrence of the carboxymethylation reaction was confirmed by FT-IR spectrometry and ¹³C solid state NMR (¹³C CP-MAS) spectroscopy with the appearance of characteristic signals for the carboxylate group at 1,595 cm⁻¹ and 180 ppm, respectively. The chemical modification reduced the crystallinity of the products, especially for those of route 2, as shown by XRD experiments. Also, TGA showed a decrease in the thermal stability of the carboxymethylated products. However, sedimentation tests revealed that carboxymethylation was critical to obtain water-redispersible powders: the products of route 2 were easier to redisperse in water and their aqueous suspensions were more stable and transparent than those from route 1. SEM images of freeze-dried suspensions from redispersed RBP powders confirmed that carboxymethylation prevented irreversible agglomeration of cellulose fibrils during drying. These results suggest that carboxymethylated and mechanically disintegrated RBP in dry form is a very attractive alternative to conventional NFC aqueous suspensions as starting material for derivatization and compounding with (bio)polymers.