Approaching Theoretical Performances of Electrocatalytic Hydrogen Peroxide Generation by Cobalt-Nitrogen Moieties

Electrocatalytic oxygen reduction reaction (ORR) has been intensively studied for environmentally benign applications. However, insufficient understanding of ORR 2 e⁻-pathway mechanism at the atomic level inhibits rational design of catalysts with both high activity and selectivity, causing concerns including catalyst degradation due to Fenton reaction or poor efficiency of H₂O₂ electrosynthesis. Herein we show that the generally accepted ORR electrocatalyst design based on a Sabatier volcano plot argument optimises activity but is unable to account for the 2 e⁻-pathway selectivity. Through electrochemical and operando spectroscopic studies on a series of CoN_x/carbon nanotube hybrids, a construction-driven approach based on an extended “dynamic active site saturation” model that aims to create the maximum number of 2 e⁻ ORR sites by directing the secondary ORR electron transfer towards the 2 e⁻ intermediate is proven to be attainable by manipulating O₂ hydrogenation kinetics.     

Atomically Dispersed Iron Regulating Electronic Structure of Iron Atom Clusters for Electrocatalytic H2O2 Production and Biomass Upgrading

The integration of highly active single atoms (SAs) and atom clusters (ACs) into an electrocatalyst is critically important for high-efficiency two-electron oxygen reduction reaction (2e⁻ ORR) to hydrogen peroxide (H₂O₂). Here we report a tandem impregnation-pyrolysis-etching strategy to fabricate the oxygen-coordinated Fe SAs and ACs anchored on bacterial cellulose-derived carbon (BCC) (FeSAs/ACs-BCC). As the electrocatalyst, FeSAs/ACs-BCC exhibits superior electrocatalytic activity and selectivity toward 2e⁻ ORR, affording an onset potential of 0.78 V (vs. RHE) and a high H₂O₂ selectivity of 96.5 % in 0.1 M KOH. In a flow cell reactor, the FeSAs/ACs-BCC also achieves high-efficiency H₂O₂ production with a yield rate of 12.51±0.18 mol g_cat⁻¹ h⁻¹ and a faradaic efficiency of 89.4 %±1.3 % at 150 mA cm⁻². Additionally, the feasibility of coupling the produced H₂O₂ and electro-Fenton process for the valorization of ethylene glycol was explored in detail. The theoretical calculations uncover that the oxygen-coordinated Fe SAs effectively regulate the electronic structure of Fe ACs which are the 2e⁻ ORR active sites, resulting in the optimal binding strength of *OOH intermediate for high-efficiency H₂O₂ production.     

Sulfone-Modified Covalent Organic Frameworks Enabling Efficient Photocatalytic Hydrogen Peroxide Generation via One-Step Two-Electron O2 Reduction

Photocatalytic oxygen reduction reaction (ORR) offers a promising hydrogen peroxide (H₂O₂) synthetic strategy, especially the one-step two-electron (2e⁻) ORR route holds great potential in achieving highly efficient and selectivity. However, efficient one-step 2e⁻ ORR is rarely harvested and the underlying mechanism for regulating the ORR pathways remains greatly obscure. Here, by loading sulfone units into covalent organic frameworks (FS-COFs), we present an efficient photocatalyst for H₂O₂ generation via one-step 2e⁻ ORR from pure water and air. Under visible light irradiation, FS-COFs exert a superb H₂O₂ yield of 3904.2 μmol h⁻¹ g⁻¹, outperforming most reported metal-free catalysts under similar conditions. Experimental and theoretical investigation reveals that the sulfone units accelerate the separation of photoinduced electron-hole (e⁻-h⁺) pairs, enhance the protonation of COFs, and promote O₂ adsorption in the Yeager-type, which jointly alters the reaction process from two-step 2e⁻ ORR to the one-step one, thereby achieving efficient H₂O₂ generation with high selectivity.     

Carboxylated Hexagonal Boron Nitride/Graphene Configuration for Electrosynthesis of High-Concentration Neutral Hydrogen Peroxide

The electrosynthesis of hydrogen peroxide (H₂O₂) via two-electron (2e⁻) oxygen (O₂) reduction reaction (ORR) has great potential to replace the traditional energy-intensive anthraquinone process, but the design of low-cost and highly active and selective catalysts is greatly challenging for the long-term H₂O₂ production under industrial relevant current density, especially under neutral electrolytes. To address this issue, this work constructed a carboxylated hexagonal boron nitride/graphene (h-BN/G) heterojunction on the commercial activated carbon through the coupling of B, N co-doping with surface oxygen groups functionalization. The champion catalyst exhibited a high 2e⁻ ORR selectivity (>95 %), production rate (up to 13.4 mol g⁻¹ h⁻¹), and Faradaic efficiency (FE, >95 %). The long-term H₂O₂ production under the high current density of 100 mA cm⁻² caused the cumulative concentration as high as 2.1 wt %. The combination of in situ Raman spectra and theoretical calculation indicated that the carboxylated h-BN/G configuration promotes the adsorption of O₂ and the stabilization of the key intermediates, allowing a low energy barrier for the rate-determining step of HOOH* release from the active site and thus improving the 2e⁻ ORR performance. The fast dye degradation by using this electrochemical synthesized H₂O₂ further illustrated the promising practical application.     

Cyclodextrin-supported Co(OH)2 Clusters as Electrocatalysts for Efficient and Selective H2O2 Synthesis

Co-based material catalysts have shown attractive application prospects in the 2 e⁻ oxygen reduction reaction (ORR). However, for the industrial synthesis of H₂O₂, there is still lack of Co-based catalysts with high production yield rate. Here, novel cyclodextrin-supported Co(OH)₂ cluster catalysts were prepared via a mild and facile method. The catalyst exhibited remarkable H₂O₂ selectivity (94.2 % ~ 98.2 %), good stability (99 % activity retention after 35 h), and ultra-high H₂O₂ production yield rate (5.58 mol g_catalyst⁻¹ h⁻¹ in the H-type electrolytic cell), demonstrating its promising industrial application potential. Density functional theory (DFT) reveals that the cyclodextrin-mediated Co(OH)₂ electronic structure optimizes the adsorption of OOH* intermediates and significantly enhances the activation energy barrier for dissociation, leading to the high reactivity and selectivity for the 2 e⁻ ORR. This work offers a valuable and practical strategy to design Co-based electrocatalysts for H₂O₂ production.     

Metastable Hexagonal Phase SnO2 Nanoribbons with Active Edge Sites for Efficient Hydrogen Peroxide Electrosynthesis in Neutral Media

Electrochemical two-electron oxygen reduction reaction (2 e⁻ ORR) to produce hydrogen peroxide (H₂O₂) is a promising alternative to the energetically intensive anthraquinone process. However, there remain challenges in designing 2 e⁻ ORR catalysts that meet the application criteria. Here, we successfully adopt a microwave-assisted mechanochemical-thermal approach to synthesize hexagonal phase SnO₂ (h-SnO₂) nanoribbons with largely exposed edge structures. In 0.1 M Na₂SO₄ electrolyte, the h-SnO₂ catalysts achieve the excellent H₂O₂ selectivity of 99.99 %. Moreover, when employed as the catalyst in flow cell devices, they exhibit a high yield of 3885.26 mmol g⁻¹ h⁻¹. The enhanced catalytic performance is attributed to the special crystal structure and morphology, resulting in abundantly exposed edge active sites to convert O₂ to H₂O₂, which is confirmed by density functional theory calculations.     

Spectroscopic Identification of Active Sites of Oxygen-Doped Carbon for Selective Oxygen Reduction to Hydrogen Peroxide

The electrochemical synthesis of hydrogen peroxide (H₂O₂) via a two-electron (2 e⁻) oxygen reduction reaction (ORR) process provides a promising alternative to replace the energy-intensive anthraquinone process. Herein, we develop a facile template-protected strategy to synthesize a highly active quinone-rich porous carbon catalyst for H₂O₂ electrochemical production. The optimized PCC₉₀₀ material exhibits remarkable activity and selectivity, of which the onset potential reaches 0.83 V vs. reversible hydrogen electrode in 0.1 M KOH and the H₂O₂ selectivity is over 95 % in a wide potential range. Comprehensive synchrotron-based near-edge X-ray absorption fine structure (NEXAFS) spectroscopy combined with electrocatalytic characterizations reveals the positive correlation between quinone content and 2 e⁻ ORR performance. The effectiveness of chair-form quinone groups as the most efficient active sites is highlighted by the molecule-mimic strategy and theoretical analysis.     

Lattice Distortion and H-passivation in Pure Carbon Electrocatalysts for Efficient and Stable Two-electron Oxygen Reduction to H2O2

The exploration of inexpensive and efficient catalysts for oxygen reduction reaction (ORR) is crucial for chemical and energy industries. Carbon materials have been proved promising with different catalysts enabling 2 and 4e⁻ ORR. Nevertheless, their ORR activity and selectivity is still complex and under debate in many cases. Many structures of these active carbon materials are also chemically unstable for practical implementations. Unlike the well-discussed structures, this work presents a strategy to promote efficient and stable 2e⁻ ORR of carbon materials through the synergistic effect of lattice distortion and H-passivation (on the distorted structure). We show how these structures can be formed on carbon cloth, and how the reproducible chemical adsorption can be realized on these structures for efficient and stable H₂O₂ production. The work here gives not only new understandings on the 2e⁻ ORR catalysis, but also the robust catalyst which can be directly used in industry.     

Insight into Iron Leaching from an Ascorbate-Oxidase-like Fe−N−C Nanozyme and Oxygen Reduction Selectivity**

Ascorbate (H₂A) is a well-known antioxidant to protect cellular components from free radical damage and has also emerged as a pro-oxidant in cancer therapies. However, such “contradictory” mechanisms underlying H₂A oxidation are not well understood. Herein, we report Fe leaching during catalytic H₂A oxidation using an Fe−N−C nanozyme as a ferritin mimic and its influence on the selectivity of the oxygen reduction reaction (ORR). Owing to the heterogeneity, the Fe-N_x sites in Fe−N−C primarily catalyzed H₂A oxidation and 4 e⁻ ORR via an iron-oxo intermediate. Nonetheless, trace O₂⋅⁻ produced by marginal N−C sites through 2 e⁻ ORR accumulated and attacked Fe-N_x sites, leading to the linear leakage of unstable Fe ions up to 420 ppb when the H₂A concentration increased to 2 mM. As a result, a substantial fraction (ca. 40 %) of the N−C sites on Fe−N−C were activated, and a new 2+2 e⁻ ORR path was finally enabled, along with Fenton-type H₂A oxidation. Consequently, after Fe ions diffused into the bulk solution, the ORR at the N−C sites stopped at H₂O₂ production, which was the origin of the pro-oxidant effect of H₂A.     

Thiophene-Containing Covalent Organic Frameworks for Overall Photocatalytic H2O2 Synthesis in Water and Seawater

H₂O₂ is a significant chemical widely utilized in the environmental and industrial fields, with growing global demand. Without sacrificial agents, simultaneous photocatalyzed H₂O₂ synthesis through the oxygen reduction reaction (ORR) and water oxidation reaction (WOR) dual channels from seawater is green and sustainable but still challenging. Herein, two novel thiophene-containing covalent organic frameworks (TD-COF and TT-COF) were first constructed and served as catalysts for H₂O₂ synthesis via indirect 2e⁻ ORR and direct 2e⁻ WOR channels. The photocatalytic H₂O₂ production performance can be regulated by adjusting the N-heterocycle modules (pyridine and triazine) in COFs. Notably, with no sacrificial agents, just using air and water as raw materials, TD-COF exhibited high H₂O₂ production yields of 4060 μmol h⁻¹ g⁻¹ and 3364 μmol h⁻¹ g⁻¹ in deionized water and natural seawater, respectively. Further computational mechanism studies revealed that the thiophene was the primary photoreduction unit for ORR, while the benzene ring (linked to the thiophene by the imine bond) was the central photooxidation unit for WOR. The current work exploits thiophene-containing COFs for overall photocatalytic H₂O₂ synthesis via ORR and WOR dual channels and provides fresh insight into creating innovative catalysts for photocatalyzing H₂O₂ synthesis.     

CO2 Laser-Induced Graphene with an Appropriate Oxygen Species as an Efficient Electrocatalyst for Hydrogen Peroxide Synthesis

Oxygen species functionalized graphene (O−G) is an effective electrocatalyst for electrochemically synthesizing hydrogen peroxide (H₂O₂) by a 2 e⁻ oxygen reduction reaction (ORR). The type of oxygen species and degree of carbon crystallinity in O−G are two key factors for the high catalytic performance of the 2 e⁻ ORR. However, the general preparing method of O−G by the precursor of graphite has the disadvantages of consuming massive strong oxidant and washing water. Herein, the biomass-based graphene with tunable oxygen species is rapidly fabricated by a CO₂ laser. In a flow cell setup, the laser-induced graphene (LIG) with abundant active oxygen species and graphene structure shows high catalytic performance including high Faraday efficiency (over 78 %) and high mass activity (814 mmolg_catalyst⁻¹ h⁻¹), superior to most of the reported carbon-based electrocatalysts. Density function theory demonstrates the meta-C atoms at nearby C−O, O−C=O species are the key catalytic sites. Therefore, we develop one facile method to rapidly convert biomass to graphene electrocatalyst used for H₂O₂ synthesis.     

Single-atom Iron Catalyst with Biomimetic Active Center to Accelerate Proton Spillover for Medical-level Electrosynthesis of H2O2 Disinfectant

Electrosynthesis of H₂O₂ has great potential for directly converting O₂ into disinfectant, yet it is still a big challenge to develop effective electrocatalysts for medical-level H₂O₂ production. Herein, we report the design and fabrication of electrocatalysts with biomimetic active centers, consisting of single atomic iron asymmetrically coordinated with both nitrogen and sulfur, dispersed on hierarchically porous carbon (Fe_SA-NS/C). The newly-developed Fe_SA-NS/C catalyst exhibited a high catalytic activity and selectivity for oxygen reduction to produce H₂O₂ at a high current of 100 mA cm⁻² with a record high H₂O₂ selectivity of 90 %. An accumulated H₂O₂ concentration of 5.8 wt.% is obtained for the electrocatalysis process, which is sufficient for medical disinfection. Combined theoretical calculations and experimental characterizations verified the rationally-designed catalytic active center with the atomic Fe site stabilized by three-coordinated nitrogen atoms and one-sulfur atom (Fe-N₃S-C). It was further found that the replacement of one N atom with S atom in the classical Fe-N₄-C active center could induce an asymmetric charge distribution over N atoms surrounding the Fe reactive center to accelerate proton spillover for a rapid formation of the OOH* intermediate, thus speeding up the whole reaction kinetics of oxygen reduction for H₂O₂ electrosynthesis.     

Uncovering Dynamic Edge-Sites in Atomic Co−N−C Electrocatalyst for Selective Hydrogen Peroxide Production

Understanding the nature of single-atom catalytic sites and identifying their spectroscopic fingerprints are essential prerequisites for the rational design of target catalysts. Here, we apply correlated in situ X-ray absorption and infrared spectroscopy to probe the edge-site-specific chemistry of Co−N−C electrocatalyst during the oxygen reduction reaction (ORR) operation. The unique edge-hosted architecture affords single-atom Co site remarkable structural flexibility with adapted dynamic oxo adsorption and valence state shuttling between Co^(2−δ)+ and Co²⁺, in contrast to the rigid in-plane embedded Co₁−N_x counterpart. Theoretical calculations demonstrate that the synergistic interplay of in situ reconstructed Co₁−N₂-oxo with peripheral oxygen groups gives a rise to the near-optimal adsorption of *OOH intermediate and substantially increases the activation barrier for its dissociation, accounting for a robust acidic ORR activity and 2e⁻ selectivity for H₂O₂ production.     

Enhanced Four-Electron Oxygen Reduction Selectivity of Clamp-Shaped Cobalt(II) Porphyrin(2.1.2.1) Complexes

The molecular structure, electrochemistry, spectroelectrochemistry and electrocatalytic oxygen reduction reaction (ORR) features of two Co^II porphyrin(2.1.2.1) complexes bearing Ph or F₅Ph groups at the two meso-positions of the macrocycle are examined. Single crystal X-ray analysis reveal a highly bent, nonplanar macrocyclic conformation of the complex resulting in clamp-shaped molecular structures. Cyclic voltammetry paired with UV/Vis spectroelectrochemistry in PhCN/0.1 M TBAP suggest that the first electron addition corresponds to a macrocyclic-centered reduction while spectral changes observed during the first oxidation are consistent with a metal-centered Co^II/Co^III process. The activity of the clamp-shaped complexes towards heterogeneous ORR in 0.1 M KOH show selectivity towards the 4e⁻ ORR pathway giving H₂O. DFT first-principle calculations on the porphyrin catalyst indicates a lower overpotential for 4e⁻ ORR as compared to the 2e⁻ pathway, consistent with experimental data.     

Supramolecular Tuning Enables Selective Oxygen Reduction Catalyzed by Cobalt Porphyrins for Direct Electrosynthesis of Hydrogen Peroxide

We report a supramolecular strategy for promoting the selective reduction of O₂ for direct electrosynthesis of H₂O₂. We utilized cobalt tetraphenylporphyrin (Co-TPP), an oxygen reduction reaction (ORR) catalyst with highly variable product selectivity, as a building block to assemble the permanently porous supramolecular cage Co-PB-1(6) bearing six Co-TPP subunits connected through twenty-four imine bonds. Reduction of these imine linkers to amines yields the more flexible cage Co-rPB-1(6). Both Co-PB-1(6) and Co-rPB-1(6) cages produce 90–100 % H₂O₂ from electrochemical ORR catalysis in neutral pH water, whereas the Co-TPP monomer gives a 50 % mixture of H₂O₂ and H₂O. Bimolecular pathways have been implicated in facilitating H₂O formation, therefore, we attribute this high H₂O₂ selectivity to site isolation of the discrete molecular units in each supramolecule. The ability to control reaction selectivity in supramolecular structures beyond traditional host–guest interactions offers new opportunities for designing such architectures for a broader range of catalytic applications.     

Regulating Relative Nitrogen Locations of Diazine Functionalized Covalent Organic Frameworks for Overall H2O2 Photosynthesis

Nitrogen-heterocycle-based covalent organic frameworks (COFs) are considered promising candidates for the overall photosynthesis of hydrogen peroxide (H₂O₂). However, the effects of the relative nitrogen locations remain obscured and photocatalytic performances of COFs need to be further improved. Herein, a collection of COFs functionalized by various diazines including pyridazine, pyrimidine, and pyrazine have been judiciously designed and synthesized for photogeneration of H₂O₂ without sacrificial agents. Compared with pyrimidine and pyrazine, pyridazine embedded in TpDz tends to stabilize endoperoxide intermediate species, leading toward the more efficient direct 2e^- oxygen reduction reaction (ORR) pathway. Benefiting from the effective electron-hole separation, low charge transfer resistance, and high-efficiency ORR pathway, an excellent production rate of 7327 μmol g⁻¹ h⁻¹ and a solar-to-chemical conversion (SCC) value of 0.62 % has been achieved by TpDz, which ranks one of the best COF-based photocatalysts. This work might shed fresh light on the rational design of functional COFs targeting photocatalysts in H₂O₂ production.     

Multicomponent Synthesis of Imidazole-Linked Fully Conjugated 3D Covalent Organic Framework for Efficient Electrochemical Hydrogen Peroxide Production

The semiconducting properties and applications of three dimensional (3D) covalent organic frameworks (COFs) are greatly hampered because of their long-ranged non-conjugated skeletons and relatively unstable linkages. Here, a robust imidazole-linked fully conjugated 3D covalent organic framework (BUCT-COF-7) is synthesized through the one-pot multicomponent Debus-Radziszewski reaction of the saddle-shaped aldehyde-substituted cyclooctatetrathiophene, pyrene-4,5,9,10-tetraone, and ammonium acetate. The semiconducting BUCT-COF-7, as a metal-free catalyst, shows excellent two electron oxygen reduction reaction (ORR) activity in alkaline medium with high hydrogen peroxide (H₂O₂) selectivity of 83.4 %. When the BUCT-COF-7 as cathode catalyst is assembled into the electrolyzer, the devices showed high electrochemical production rate of H₂O₂ up to 326.9 mmol g⁻¹ h⁻¹. The accumulative amount of H₂O₂ could totally degrade the dye methylene blue via Fenton reaction for wastewater treatment. This is the first report about intrinsic 3D COFs for efficient electrochemical synthesis of H₂O₂, revealing the promising applications of fully conjugated 3D COFs in the environment-related field.     

Structural Modulation on NiCo2S4Nanoarray by N Doping to Enhance 2e-ORR Selectivity for Photothermal AOPs and Zn−O2Batteries**

As a H₂O₂ generator, a 2e⁻ oxygen reduction reaction active electrocatalyst plays an important role in the advanced oxidation process to degrade organic pollutants in sewage. To enhance the tendency of NiCo₂S₄ towards the 2e⁻ reduction reaction, N atoms are doped in its structure and replace S²⁻. The result implies that this weakens the interaction between NiCo₂S₄ and OOH*, suppresses O−O bond breaking and enhances H₂O₂ selectivity. This electrocatalyst also shows photothermal effect. Under photothermal heating, H₂O₂ produced by the oxidation reduction reaction can decompose and releaseOH, which degrades organic pollutants through the advanced oxidation process. Photothermal effect induced by the advance oxidation process shows obvious advantages over the traditional Fenton reaction, such as wide pH adaptation scope and low secondary pollutant due to its Fe²⁺ free character. With Zn as anode and the electrocatalyst as cathode material, a Zn−O₂ battery is assembled. It achieves electricity generation and photothermal effect induced by the advance oxidation process simultaneously.     

NH4+ Deprotonation at Interfaces Induced Reversible H3O+/NH4+ Co-insertion/Extraction

Ion insertions always involve electrode-electrolyte interface process, desolvation for instance, which determines the electrochemical kinetics. However, it′s still a challenge to achieve fast ion insertion and investigate ion transformation at interface. Herein, the interface deprotonation of NH₄⁺ and the introduced dissociation of H₂O molecules to provide sufficient H₃O⁺ to insert into materials′ structure for fast energy storages are revealed. Lewis acidic ion-NH₄⁺ can, on one hand provide H₃O⁺ itself via deprotonation, and on the other hand hydrolyze with H₂O molecules to produce H₃O⁺. In situ attenuated total reflection-Fourier transform infrared ray method probed the interface accumulation and deprotonation of NH₄⁺, and density functional theory calculations manifested that NH₄⁺ tend to thermodynamically adsorb on the surface of monoclinic VO₂, and deprotonate to provide H₃O⁺. In addition, the inserted NH₄⁺ has a positive effect for stabilizing the VO₂(B) structure. Therefore, high specific capacity (>300 mAh g⁻¹) and fast ionic insertion/extraction (<20 s) can be realized in VO₂(B) anode. This interface derivation proposes a new path for designing proton ion insertion/extraction in mild electrolyte.