On the Mesoporogen‐Free Synthesis of Single‐Crystalline Hierarchically Structured ZSM‐5 Zeolites in a Quasi‐Solid‐State System

Hierarchically structured zeolites (HSZs) have gained much academic and industrial interest owing to their multiscale pore structures and consequent excellent performances in varied chemical processes. Although a number of synthetic strategies have been developed in recent years, the scalable production of HSZs single crystals with penetrating and three‐dimensionally (3‐D) interconnected mesopore systems but without using a mesoscale template is still a great challenge. Herein, based on a steam‐assisted crystallization (SAC) method, we report a facile and scalable strategy for the synthesis of single‐crystalline ZSM‐5 HSZs by using only a small amount of micropore‐structure‐directing agents (i.e., tetrapropylammonium hydroxide). The synthesized materials exhibited high crystallinity, a large specific surface area of 468 m² g^?1, and a pore volume of 0.43 cm³ g^?1 without sacrificing the microporosity (≈0.11 cm³ g^?1) in a product batch up to 11.7 g. Further, a kinetically controlled nucleation–growth mechanism is proposed for the successful synthesis of single‐crystalline ZSM‐5 HSZs with this novel process. As expected, compared with the conventional microporous ZSM‐5 and amorphous mesoporous Al‐MCM‐41 counterparts, the synthesized HSZs exhibited significantly enhanced activity and stability and prolonged lifetime in model reactions, especially when bulky molecules were involved.     

Facile Synthesis,Characterization, and Catalytic Behavior of a Large‐Pore Zeolite with the IWV Framework

Large‐pore microporous materials are of great interest to process bulky hydrocarbon and biomass‐derived molecules. ITQ‐27 (IWV) has a two‐dimensional pore system bounded by 12‐membered rings (MRs) that lead to internal cross‐sections containing 14 MRs. Investigations into the catalytic behavior of aluminosilicate (zeolite) materials with this framework structure have been limited until now due to barriers in synthesis. The facile synthesis of aluminosilicate IWV in both hydroxide and fluoride media is reported herein using simple, diquaternary organic structure‐directing agents (OSDAs) that are based on tetramethylimidazole. In hydroxide media, a zeolite product with Si/Al=14.8–23.2 is obtained, while in fluoride media an aluminosilicate product with Si/Al up to 82 is synthesized. The material produced in hydroxide media is tested for the hydroisomerization of n‐hexane, and results from this test reaction suggest that the effective pore size of zeolites with the IWV framework structure is similar to but slightly larger than that of ZSM‐12 (MTW), in fairly good agreement with crystallographic data.     

Synthesis of dicationic ionic liquids and their application in the preparation of hierarchical zeolite Beta

Piperidine- and imidazole-based dicatoinic ionic liquids have been developed for the synthesis of zeolite Beta. Hierarchical Beta has a larger surface area and pore volume than conventional Beta. Beta derived from a dicationic ionic liquid exhibited remarkably higher catalytic activity than the conventional Beta. Experimental evidence and DFT calculations suggest that only a suitable conformation of such dicationic ionic liquids is able to form zeolite Beta (see scheme).     

Improving MCM‐41 as a Nitrosamines Trap through a One‐Pot Synthesis

Copper oxide was incorporated into MCM‐41 by a one‐pot synthesis under acidic conditions to prepare a new mesoporous nitrosamines trap for protection of the environment. The resulting composites were characterized by XRD, N₂ adsorption–desorption, and H₂ temperature‐programmed reduction techniques, and their adsorption capabilities were assessed in the gaseous adsorption of N‐nitrosopyrrolidine (NPYR). The adsorption isotherms were consistent with the Freundlich equation. The copper salt was deposited onto MCM‐41 during the evaporation stage and was fixed on the host in the calcination process that followed. MCM‐41 was able to capture NPYR in air below 373 K but not at 453 K. Loading of copper oxide on MCM‐41 greatly improved its adsorption capability at elevated temperatures. The influence of the incorporation of copper into MCM‐41 samples and the adsorption behavior of these samples are discussed in detail.     

Highly Crystallized Nanometer‐Sized Zeolite A with Large Cs Adsorption Capability for the Decontamination of Water

Nanometer‐sized zeolite A with a large cesium (Cs) uptake capability is prepared through a simple post‐milling recrystallization method. This method is suitable for producing nanometer‐sized zeolite in large scale, as additional organic compounds are not needed to control zeolite nucleation and crystal growth. Herein, we perform a quartz crystal microbalance (QCM) study to evaluate the uptake ability of Cs ions by zeolite, to the best of our knowledge, for the first time. In comparison to micrometer‐sized zeolite A, nanometer‐sized zeolite A can rapidly accommodate a larger amount of Cs ions into the zeolite crystal structure, owing to its high external surface area. Nanometer‐sized zeolite is a promising candidate for the removal of radioactive Cs ions from polluted water. Our QCM study on Cs adsorption uptake behavior provides the information of adsorption kinetics (e.g., adsorption amounts and rates). This technique is applicable to other zeolites, which will be highly valuable for further consideration of radioactive Cs removal in the future.     

High‐Loading Nano‐SnO2 Encapsulated in situ in Three‐Dimensional Rigid Porous Carbon for Superior Lithium‐Ion Batteries

Tin oxide nanoparticles (SnO₂ NPs) have been encapsulated in situ in a three‐dimensional ordered space structure. Within this composite, ordered mesoporous carbon (OMC) acts as a carbon framework showing a desirable ordered mesoporous structure with an average pore size (≈6 nm) and a high surface area (470.3 m² g^?1), and the SnO₂ NPs (≈10 nm) are highly loaded (up to 80 wt %) and homogeneously distributed within the OMC matrix. As an anode material for lithium‐ion batteries, a SnO₂@OMC composite material can deliver an initial charge capacity of 943 mAh g^?1 and retain 68.9 % of the initial capacity after 50 cycles at a current density of 50 mA g^?1, even exhibit a capacity of 503 mA h g^?1 after 100 cycles at 160 mA g^?1. In situ encapsulation of the SnO₂ NPs within an OMC framework contributes to a higher capacity and a better cycling stability and rate capability in comparison with bare OMC and OMC ex situ loaded with SnO₂ particles (SnO₂/OMC). The significantly improved electrochemical performance of the SnO₂@OMC composite can be attributed to the multifunctional OMC matrix, which can facilitate electrolyte infiltration, accelerate charge transfer, and lithium‐ion diffusion, and act as a favorable buffer to release reaction strains for lithiation/delithiation of the SnO₂ NPs.     

无机纳米与多孔材料合成中的凝聚态化学

所谓凝聚态,一般意义上是指液态和固态,而凝聚态化学,即是在固相和液相中的各种化学过程。在无机材料,特别是无机纳米与多孔材料的合成制备中,凝聚态化学过程贯穿其中,几乎无处不在。在固相材料合成过程中,通过液相中的各种化学反应以获得目标固体材料的所需组分和物相,也许就是无机材料合成中一个最基本的凝聚态化学问题;而多孔如微孔或介孔材料合成中,更涉及伴随组分和物相形成过程中的孔结构形成与调控;进一步,在制备面向实际应用如催化剂和药物载体时,则在以上的各项要求之外,还必须考虑材料的表面活性位、缺陷等关键因素,以及颗粒尺寸、分散性和形貌等几何和物理特性。本文以无机氧化物为对象,讨论了无机材料在凝聚态化学合成过程中的几个侧面,包括纳米颗粒和粉体的化学合成方法,多孔材料的合成和多孔复相结构的合成调控,以及多级孔结构沸石的合成制备与催化性能,以期能加深对材料合成中凝聚态化学过程的认识,并期待以凝聚态化学为指导,进一步推动无机材料特别是纳米多孔材料合成的发展。     

Extra‐Framework Aluminum Species of Zeolite that Surrogate the Growth of Metal Organic Framework from Zeolite Matrix

Constructing a robust hybrid material with a porous inorganic and a porous organic framework is highly intriguing owing to its diverse functionality and porosity. However, the line of synthesis is not straightforward, since their nucleation and crystal growth processes are incompatible. Here, a simple method for the fabrication of hybrid zeolite/metal–organic framework of different framework structures is developed wherein the less‐useful extra‐framework aluminum species present in the zeolite surrogate the growth of metal organic framework (MOF) from the zeolite matrix in the presence of organic linkers of the corresponding MOF. An NMR study confirms that all the octahedral Al species are converted to Al‐MOF. TGA analysis shows that 32 % Al of H‐Beta is converted to Al‐MOF. Furthermore, NH₃ TPD analysis shows that most of the weak acid sites disappear but strong acid sites are preserved suggesting the utilization of weakly bound Al species of H‐Beta in the growth of Al‐MOF. The synthesis strategy is successfully demonstrated using H‐Beta, H‐ZSM‐5, and H‐Y zeolites for the growth of MIL‐53 and MIL‐96 MOFs from the zeolite matrix. This synthesis strategy enables application‐based engineering of the framework structures, functionality, and porosity of the materials.     

ZSM‐5 Zeolite Nanosheets with Improved Catalytic Activity Synthesized Using a New Class of Structure‐Directing Agents

A new series of multiquaternary ammonium structure‐directing agents, based on 1,4‐diazabicyclo[2.2.2]octane, was prepared. ZSM‐5 zeolites with nanosheet morphology (10 nm crystal thickness) were synthesized under hydrothermal conditions using multiquaternary ammonium surfactants as the zeolite structure‐generating agents. Both wide‐angle and small‐angle diffraction patterns were obtained using only a suitable structure‐directing agent under a specific zeolite synthesis composition. A mechanism of zeolite formation is proposed based on the results obtained from various physicochemical characterizations. ZSM‐5 materials were investigated in catalytic reactions requiring medium to strong acidity, which are important for the synthesis of a wide range of industrially important fine and specialty chemicals. The catalytic activity of ZSM‐5 materials was compared with that of the conventional ZSM‐5 and amorphous mesoporous aluminosilicate Al‐MCM‐41. The synthesis strategy of the present investigation using the new series of structure‐directing agents could be extended for the synthesis of other related zeolites or other porous materials in the future. Zeolite with a structural feature as small as the size of a unit cell (5–10 nm) with hierarchically ordered porous structure would be very promising for catalysis.     

Oriented Growth of Small Mesochannels Utilizing a Porous Anodic Alumina Substrate: Preparation of Continuous Film with Standing Mesochannels

Standing mesochannels : An “oriented growth on the mesoscale” is demonstrated for the formation of standing mesochannels. The standing mesochannels in the continuous film grow epitaxially from the mesochannels oriented along the straight holes of porous anodic alumina substrate.

     

Dual‐Mesoporous ZSM‐5 Zeolite with Highly b‐Axis‐Oriented Large Mesopore Channels for the Production of Benzoin Ethyl Ether

Dual‐mesoporous ZSM‐5 zeolite with highly b axis oriented large mesopores was synthesized by using nonionic copolymer F127 and cationic surfactant CTAB as co‐templates. The product contains two types of mesopores—smaller wormlike ones of 3.3 nm in size and highly oriented larger ones of 30–50 nm in diameter along the b axis—and both of them interpenetrate throughout the zeolite crystals and interconnect with zeolite microporosity. The dual‐mesoporous zeolite exhibits excellent catalytic performance in the condensation of benzaldehyde with ethanol and greater than 99 % selectivity for benzoin ethyl ether at room temperature, which can be ascribed to the zeolite lattice structure offering catalytically active sites and the hierarchical and oriented mesoporous structure providing fast access of reactants to these sites in the catalytic reaction. The excellent recyclability and high catalytic stability of the catalyst suggest prospective applications of such unique mesoporous zeolites in the chemical industry.     

Tailoring Zeolite ZSM‐5 Crystal Morphology/Porosity through Flexible Utilization of Silicalite‐1 Seeds as Templates: Unusual Crystallization Pathways in a Heterogeneous System

Diffusion limitation in micropores of zeolites leads to a demand for optimization of zeolite morphology and/or porosity. However, tailoring crystallization processes to realize targeted morphology/porosity is a major challenge in zeolite synthesis. On the basis of previous work on the salt‐aided, seed‐induced route, the template effect of seeds on the formation of micropores, mesopores and even macropores was further explored to selectively achieve desired hierarchical architectures. By carefully investigating the crystallization processes of two typical samples with distinct crystal morphologies, namely, 1) nanocrystallite‐oriented self‐assembled ZSM‐5 zeolite and 2) enriched intracrystal mesoporous ZSM‐5 zeolite, a detailed mechanism is proposed to clarify the role of silicalite‐1 seeds in the formation of diverse morphologies in a salt‐rich heterogeneous system, combined with the transformation of seed‐embedded aluminosilicate gel. On the basis of these conclusions, the morphologies/porosities of products were precisely tailored by deliberately adjusting the synthesis parameters (KF/Si, tetrapropylammonium bromide/Si and H₂O/Si ratios and type of organic template) to regulate the kinetics of seed dissolution and seed‐induced recrystallization. This work may not only provide a practical route to control zeolite crystallization for tailoring crystal morphology, but also expands the knowledge of crystal growth mechanisms in a heterogeneous system.     

Issues in the synthesis of crystalline molecular sieves: towards the crystallization of low framework-density structures.

Fundamental and practical interest in crystalline, microporous, molecular sieves is largely a direct consequence of the fact that their bulk properties can be manipulated through variations in atomic structure. This correspondence between the macroscale and the atomic scale is due to the uniformity of these crystalline materials. Control of the atomic structure therefore is of extreme importance, and is the thesis of this Review. Synthesis mechanisms and the parameters that can direct the crystal assembly pathway and the ultimate product formed are discussed and rationalized.