Influence of polypropylene topological structure evolution during melt branching reactive processing on its melt performances

Gel‐free long‐chain‐branched polypropylene (LCBPP) was prepared by the melt radical branching reaction in the presence of peroxide initiator 2,5‐dimethyl‐2,5‐di(tert‐butylperoxy) hexane peroxide, zinc dimethyldithiocarbamate, and trimethylolpropane triacrylate in a torque rheometer. It could be inferred that recombination between PP chains via radical coupled reaction took place and trimethylolpropane triacrylate was grafted onto PP backbone by the torque curves and Fourier transformed infrared spectroscopy results. The presence of long chain branches (LCB) for modified PP was verified by the gel permeation chromatography measurements and vGP plots. On the other hand, it was found that the topological structure of PP chains transformed from linear form to a long star‐like shape during the reaction progress, and the topological structure was directly determined by the radical reaction time. The topological structure of PP would further impact its melt behaviour. After complete melting of raw PP, “sparse and long” LCBPP firstly generated which possessed high melt strength owing to the increasing entanglement of long branching chains. And at the time corresponding to the summit of reaction peak on the torque curve, the modified LCBPP possess the highest melt strength owing to its long star topological structure. While as reaction time was prolonged, severe degradation of the LCBPPs would take place under too long mixing time and “dense and short” branches generated due to the residual radicals, with a sharp decline in melt strength.     

PP熔融接枝改性研究进展

聚丙烯作为一种非极性聚合物,其亲水性、染色性、粘结性及与其它极性聚合物和无机填料的相容性都很差,这大大限制了它的应用。因此,往往采用官能化的方法赋予聚丙烯以极性、反应活性和功能性。通过熔融接枝的方法,在聚丙烯链段上接枝极性单体,可以显著提高聚丙烯的极性,改善表面亲水性及染色性等。本文简要介绍了聚丙烯熔融接枝改性及其影响因素,并按接枝单体分类,综述了熔融接枝聚丙烯的研究进展、性能与应用,展望了其发展趋势。     

聚丙烯熔融接枝中共单体的作用机理

聚丙烯树脂是当今最具发展前途的热塑性高分子材料之一,在聚烯烃与工程塑料,如与聚酰胺或聚酯的共混合金中,聚丙烯接枝共聚物则广泛地被用为相容剂．此外,聚丙烯接枝共聚物还广泛应用于极性添加物等,用于改善制品的表面喷涂性能．聚丙烯接枝共聚物是通过自由基熔融接...     

The effect of acrylate functionality on frontal polymerization velocity and temperature

Frontal polymerization is a method of converting monomer(s) to polymer via a localized reaction zone that propagates from the coupling of thermal diffusion with the Arrhenius kinetics of an exothermic reaction. Several factors affect front velocity and temperature with the role of monomer functionality being of particular interest in this study. Polymerizing a di and triacrylate of equal molecular weight per acrylate revealed that as the proportion of triacrylate was increased the velocity and temperature increased. This is attributed to increased crosslinking and autoacceleration. Comparing several different acrylate monomers, both neat and diluted with dimethyl sulfoxide (DMSO) so as to maintain constant acrylate group concentration, shows that velocity increases with increased functionality from mono to difunctional monomers. This trend breaks when applied to tri‐ and tetraacrylates, with fronts containing trifunctional monomer being the fastest. Acrylates containing hydroxyl functionality, as in the case of pentaerythritol‐based triacrylates, are slower than acrylates without. This is attributed to a chain‐transfer event and was tested using octanol and a hydroxyl‐free acrylate. It has also been shown that small amounts of water cause a lowering of front velocity due to energy lost via vaporization, which lowers the front temperature. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019 , 57, 982–988     

Metalization of polypropylene. I. Synthesis and melt free‐radical grafting of novel maleimides and methacrylates containing chelating moieties

Several chelating monomers with methacrylate and maleimide residues as polymerizable groups and diketone and aspartic acid residues as metal‐bonding groups were synthesized. A long‐chain aliphatic spacer was introduced to increase the solubility of the monomers in the polymer melt and to enhance the compatibility of grafted side chains and homopolymers with polypropylene (PP). PP was functionalized by melt free‐radical grafting, and some properties of the modified polymer were investigated. The grafting of a chelating methacrylic ester by injection molding afforded grafting yields of 30–50%. A comparison with products obtained by the grafting of commercially available acetoacetoxy methyl methacrylate showed the beneficial effect of the aliphatic spacer with respect to the grafting yield as well as the tensile strength and flexural modulus. The grafting of an aspartic acid based maleimide in an extruder afforded grafting yields of 80–95% and a significant increase in the surface wettability, as shown by contact‐angle measurements. A comparative study using samples obtained by the grafting of maleimidobenzoic acid indicated that the homogeneity‐increasing effect of the spacer was neutralized by the detrimental effect of the dicarboxylic chelating group. Nevertheless, the results showed that the maleimides were well suited for grafting by reactive extrusion because of their low susceptibility to homopolymerization under melt‐processing conditions. Preliminary metalization experiments showed the feasibility of plating without the use of corrosive etchants. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3400–3413, 2003     

双单体固相共聚改性聚丙烯技术及其机理研究

在马来酸酐(MAH)固相接枝改性聚丙烯(PP)的过程中加入合适比例的异氰脲酸三烯丙酯(TAIC)作为共聚单体,可以大大提高MAH在PP上的接枝率,同时可以有效抑制在普通固相接枝过程中PP的严重降解,得到了性能较好的高极性PP.与普通固相接枝法与熔体接枝法对比,双单体固相共聚接枝改性PP是一种得到高极性PP的有效方法.本文同时对双单体在固相接枝反应中的作用机理进行了探讨.     

Challenges in polypropylene by chemical modification

Radical reactions of i-PP are a well known technical process for the chemical degradation to increase the flowability of the i-PP melt. By decreasing the temperature and increasing the life time of the PP-radicals, a process to synthesize long chain branched i-PP, was developed. The long chain branched-i-PP allows to introduce the i-PP in processing technologies as blow moulding film technology or foaming technology. The mechanism will be discussed. The radical grafting of Polypropylene (PP) becomes more important for the developing of PP-alloys with extended properties. Methylmethacrylate and styrene were polymerized and grafted in PP at low temperatures in solid state. Grafting and polymerizing in solid state means solving the monomers in the PP-powder directly from the reactor without contacting with oxygen (air). The reaction is started by the thermal decomposition of a peroxide. The reactivity of the primary radicals from the peroxide and the transfer reactions of the polymer radical of the PMMA or PS influences the amount of the grafted polymer. The solubility of the monomers and the peroxide in the amorphous i-PP-phase was measured. The grafting yield and the dispersity of the second polymer depends on the solubility and dispersity of peroxide and monomers in the PP-powder particles.     

Exchange and free radical grafting reactions in reactive extrusion

The potential of two types of reactions for reactive extrusion was evaluated in our laboratory: exchange reactions of copolyesters and free radical grafting of monomers onto polyolefins. Specifically, the alcoholysis of ethylene and vinyl acetate copolymers, the transesterification of ethylene and alkyl acrylate copolymers (EAA) and the aminolysis of alkyl acrylate copolymers were investigated as the exchange reactions while the grafting of maleic anhydride (MA) onto polypropylene (PP) as the free radical reactions. The exchange reactions are very slow without catalysts. Tin derivatives, such as dibutyl tin dilaurate (DBTDL) and dibutyl tin oxide (DBTO), are good catalysts for the alcoholysis and the transesterification, but not for the aminolysis. For the latter, tautomeric compounds, such as 2-pyridone and 2-mercaptopyridone, are efficient. Comparative kinetic studies showed that, for all the three exchange reactions, the reacting medium (solution or the homogeneous melt) does not affect their reaction mechanisms nor their intrinsic rate constants. Additionally, mechanical mixing does not contribute to the overall reactions. As for the free radical grafting of MA, the presence of electron-donating monomers and styrene (ST) in particular was shown to be very effective in improving the grafting yield while minimising the degradation of PP. This was proven to be due to the formation of a charge transfer complex between MA and such a monomer.     

聚丙烯多单体熔融接枝及其共混物研究

概括了聚丙烯多单体熔融接枝及其共混物的研究及发展状况,总结了现阶段对多单体熔融接枝机理的研究现状,并提出需要进一步解决的问题。     

1,6-己二醇二丙烯酸酯和苯乙烯多单体熔融接枝制备长支链聚丙烯研究

采用哈克转矩流变仪制备了1,6-己二醇二丙烯酸酯(HDDA)和苯乙烯(St)多单体熔融接枝聚丙烯(PP)体系.红外测试结果表明St的加入能够促进HDDA接枝到PP主链,提高接枝率.动态流变行为研究结果也表明采用多单体熔融接枝PP更有利于体系在熔融接枝中生成长支链(LCB).随着St单体添加量的增加,HDDA的接枝率增大...     

“Living” free radical graft copolymers I: Preparation and properties

Polymers substituted with thio groups are useful for the photochemical synthesis of graft copolymers. Such copolymers have been prepared by the initial conversion of backbone polymers containing chlorinated substituents into polymers containing diethyldithiocarbamate (TC), isopropyl xanthate (IX) or mercaptobenzothiazole (BT) functionality. The photochemical reaction of monomers with these products produced graft copolymers. A variety of halogenated polymers were investigated as starting materials for these syntheses, including poly(vinyl chloride), chlorinated polyvinyl chloride), chlorinated polyethylene, chlorobutyl rubber and neoprene. Characteristics of the grafting reactions, including “pseudo-living” behavior and tandem grafting aspects, were investigated. Glass transitions of the grafted polymers were found to vary uniformly with composition for most of the grafted products.     

Fundamental studies of grafting reactions in free radical copolymerization. II. Grafting of styrene,acrylate, and methacrylate monomers onto cis-polybutadiene using AIBN initiator in solution polymerization

Grafting can be initiated by primary and/ or polymer radical attack on the backbone polymer and it is well known that AIBN does not readily promote grafting, even when using poly-butadiene. We have studied the grafting of several different monomers onto cis-polybuta-diene using AIBN initiator and find dramatically different results among the monomers. As expected, styrene grafts at very low levels due to the inactivity of the initiator radicals and the polystyryl radicals. Methacrylate monomer grafts at a slightly higher level due to its more reactive polymer radical, while acrylate monomer readily grafts onto the poly-butadiene because polyacrylate radicals are quite reactive. The use of a kinetic model allowed the evaluation of rate coefficients for graft site initiation to be in the relative order of 0.1 : 1.0 : 10.0 (L/mol/s) for styrene:methacrylate:acrylate monomers. The model also pro-vided successful interpretations of the grafting data and its dependence upon the concen-trations of monomer, initiator, and backbone polymer. Due to the relatively higher reactivity of the polyacrylate radicals, the benzene solvent acted as a chain transfer agent in this system. This affected the molecular weight of both free and grafted acrylate polymer and also surpressed the graft level. Polyacrylate radicals attack the cis-polybutadiene backbone by abstracting an allylic hydrogen and also adding across the residual double bond. The latter mechanism is responsible for the majority of the grafting; the hydrogen abstraction leads to relatively inactive radicals which cause a retardation in the overall reaction rate. © 1995 John Wiley & Sons, Inc.     

Graft polymerization of vinyl monomers onto starch by use of tetravalent cerium

Grafting of acrylonitrile onto starch showed slightly higher yields when using soluble rather than insoluble starch, for reaction times < 1.5 hr. Beyond this time, the rate of grafting onto the soluble starch levels off, while that for grafting onto the insoluble starch proceeds leading to prograssive increase in the grafting yield. Momomer reactivity was in the following order: acrylonitrile > ethyl acrylate? methyl methacrylate. For the first two monomers, the order of reactivity is the reverse of that found for grafting onto cellulose; extremely low grafting yields resulted from grafting of ethyl acrylate rather than acrylonitrile onto starch. This result was attributed to the jelly nature of the polyethyl acrylate grafted starch, preventing diffusion of the monomer into the starch granules. This view was supported by the higher consumption of ceric ions at the start of the reaction, on grafting ethyl acrylate instead of acrylonitrile. As the reaction proceeds, the reverse takes place. Increase of ceric salt concentration, as well as the liquor to starch ratio, led to increased grafting yields.     

Radical‐mediated modification of polypropylene: Selective grafting via polyallyl coagents

Selective graft modifications of polypropylene (PP) are demonstrated in which desirable functionality is introduced without the degradation that accompanies conventional radical‐mediated processes. A range of modification strategies is presented, each exploiting triallyl trimellitate (TATM) or its derivatives to counteract the effects of macroradical fragmentation on the molecular weight. Model compound studies, as well as examinations of atactic PP reaction products, show that allylic ester activation occurs predominately by a radical‐addition/hydrogen‐transfer sequence, with a limited propensity for telomerization. The cografting of TATM and maleic anhydride leads to maleated PP of a high melt viscosity, whereas the apparent incompatibility of TATM with vinyltrimethoxysilane requires the use of TATM‐assisted thiol–ene addition and/or diallyl silane grafting to produce moisture‐curable PP derivatives. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 4882–4893, 2005     

Monomer reactivity ratios in graft copolymerization

This paper discusses monomer reactivity ratios in various radiation- and redox-initiated graft copolymerizations. The polymers studied were polyethylene, cellulose acetate, poly(vinyl chloride), polytetrafluoroethylene, poly(vinyl alcohol), and poly(methyl methacrylate); the comonomer mixtures were styrene–acrylonitrile, methyl acrylate–styrene, acrylonitrile–methyl acrylate, and vinyl acetate–acrylonitrile. The polymer–comonomer mixture systems were so chosen as to permit study of both homogeneous and heterogeneous systems. The homogeneous systems included systems of low and high viscosity. The heterogeneous systems included both polymers swollen by the comonomer mixture and polymers not swollen by the comonomer mixture. None of the homogeneous grafting systems studied showed deviations from the normal copolymerization behavior under a variety of experimental conditions. Monomer reactivity ratios in graft copolymerization were the same as the values in nongraft copolymerization. The heterogeneous systems in which the polymer was swollen by the comonomer mixture yielded grafted copolymer compositions which were the same as those in nongraft copolymerization. The heterogeneous grafting system polytetrafluoroethylene/styrene–acrylonitrile showed deviations from normal copolymerization behavior at low degrees of grafting when the reaction was only on the polymer surface. The behavior became normal at higher degrees of grafting when the system approaches that in which the polymer is swollen by the comonomers. In all reaction systems, it was found that the use of radiation to initiate the reaction does not in any way affect the copolymerization behavior of the two monomers in a comonomer pair.     

Design of Well‐Defined Monofunctionalized Poly(3‐hexylthiophene)s: Toward the Synthesis of Semiconducting Graft Copolymers

The post‐functionalization of poly(3‐hexylthiophene) (P3HT) via various synthetic routes is reported. Well‐defined and monofunctionalized ω‐thiol‐terminated P3HT, ω‐carboxylic acid‐terminated P3HT, ω‐acrylate‐terminated P3HT, and ω‐methacrylate‐terminated P3HT are obtained in high yields through a straightforward procedure. From those, different novel P3HT‐based graft copolymers are synthesized following two routes: “grafting onto” and “grafting through” (macromonomer polymerization) methods. The synthesis of three types of graft copolymers is described. Each one has “rod” P3HT‐grafted side chains on a “coil” main chain, which can be polyisoprene, poly(vinyl alcohol), or poly(butyl acrylate). Each copolymer is characterized by size‐exclusion chromatography and NMR.     

Flow induced crystallization of long chain branched polypropylenes under weak shear flow

In the present work long chain branched polypropylene (LCB PP) polymers were prepared by linear polypropylene and multi-functional monomer through melt grafting reaction. A quantitative rheological method was adopted to analysis the structure parameters of LCB PP. The effects of chain branched level on the crystallization kinetics of PP were investigated by rheology, differential scanning calorimetry, polarized optical microscope and wide-angle X-ray diffraction. The dynamic viscoelastic properties of LCB PP showed that the increase in the chain branched level caused a typical deviation from the terminal behavior and a different distribution of the melt relaxation spectrum in the long relaxation time regime. It was found that the chain branched level had a significant effect on the flow induced crystallization (FIC) process of PP melts. The crystallization of LCB PP was more sensitive to shear flow than that of linear PP during induced period at low shear rates. This result also indicated that the longer relaxation time of the polymer chains played an important role in the nucleation of PP under shear flow fields. LCB PP with high chain branched level showed accelerated crystallization kinetics in comparison with that with low chain branched level.     

超支化聚(胺酯)的分子设计及其制备

以丙烯酸甲酯和二乙醇胺为原料由Michael加成反应制得N ,N 二羟乙基 3 胺基丙酸甲酯单体 ,再用“准一步法”和“发散法”使之与 1 ,1 ,1 三羟甲基丙烷 (核 )反应合成一种新型超支化聚 (胺 酯 ) .以核磁共振和元素分析方法对N ,N 二羟乙基 3 胺基丙酸甲酯单体的分子结构进行了表征 .GPC测定表明合成的超支化聚 (胺 酯 )分子量分布窄 ,具有单分散性 ;粘度小于同分子量的线形分子 ;耐热性能较好 ,失重温度高于2 0 0℃ .     

Novel Copolymers as Dispersants/Intercalants/Exfoliants for Polypropylene-Clay Nanocomposites

The use of various copolymers as dispersants/intercalants/exfoliants in polypropylene (PP)-clay nanocomposites based on unmodified montmorillonite clays (NaMMT) has been explored. The primary objective of this research has been to find dispersants that allow PP nanocomposites to be formed by direct melt mixing, that are effective with unmodified clays and that comprise only a minor component of the overall composition both with respect to both clay and PP. Two classes of dispersants were investigated: PEO-based nonionic surfactants and amphiphilic copolymers based on a long chain (meth)acrylate (e.g. octadecyl acrylate) and a more polar comonomer (e.g. maleic anhydride, N-vinylpyrrolidone, methyl methacrylate). The state of dispersion achieved and the properties of the derived nanocomposites were found to depend strongly on both on the level of dispersant and its overall composition but interestingly properties are not particularly dependent on the dispersant architecture (i.e. whether statistical, gradient or block copolymer). The nanocomposites possess a tensile modulus up to 40% greater that the precursor PP while elongation at break and impact strength are significantly improved over “clay alone” composites and reference organoclay-based nanocomposites. Also notable are significantly better thermal and thermo-oxidative stability as compared to both PP and “clay alone” composites. For optimal properties, it is both necessary and desirable that the surfactant should only be a minor constituent (20–50 wt-%) of the composition with respect to clay.     

Chain transfer to polymer in emulsion polymerization

Chain transfer to polymer in emulsion polymerizations of acrylate monomers and vinyl acetate has been studied using ¹³C NMR spectroscopy to elucidate the chemistry by which chain transfer occurs and to quantify the mol% branches resulting from the reaction. In emulsion polymerizations of n-butyl acrylate, ethyl acrylate and methyl acrylate, chain transfer to polymer proceeds via abstraction of hydrogen atoms from backbone tertiary C-H bonds and typically gives rise to 2-4 mol% branches in the polymers obtained at complete conversion, the level of branching increasing with reaction temperature. For these acrylates, there is no evidence for a significant difference between the extent of chain transfer to polymer. In emulsion polymerizations of vinyl acetate, chain transfer to polymer proceeds mainly via H-abstraction from methyl side-groups, though there is a small contribution from abstraction at backbone tertiary C-H bonds. The levels of branching that result are substantially lower than in acrylate emulsion polymerizations, typically being in the range 0.6-0.8 mol% in the polymers obtained at complete conversion. The level of branching increases with temperature and as the degree of monomer starving (and hence instantaneous conversion) increases. Emulsion copolymerization of vinyl acetate with a small amount (5-20 wt%) of n-butyl acrylate gives rise to a significant increase in the level of branching (to values around 1.3-1.6 mol%), which results predominantly from H-abstraction of backbone tertiary C-H bonds in n-butyl acrylate repeat units by propagating radicals with vinyl acetate end units.