Preparation and properties of novel fluorosilicone thermoplastic vulcanizate with cross‐linking–controlled core‐shell structure

A new fluorosilicone thermoplastic vulcanizate (TPV) composed of poly(vinylidene fluoride) (PVDF), silicone rubber (SR), and fluororubber (FKM) was successfully prepared through dynamic vulcanization. The morphological structure of the TPVs had core‐shell elastomer particles dispersed in a continuous PVDF matrix. Furthermore, the cross‐linking of core‐shell structure was controlled by adopting different curing agent. The effect of cross‐linking–controlled core‐shell structure on the morphology, crystallization behavior, stress relaxation test, solvent‐resistant properties of the obtained TPVs were investigated. It was found that the shell cross‐link had a significant influence on the crystallinity of the PVDF phase. The core‐shell bicross‐linked TPV was found to provide the lowest rate of relaxation. An obvious stress softening phenomenon was observed in the uniaxial loading‐unloading cycles in tension. The bicross‐linked TPV had good solvent resistant properties. The tensile strength of the bicross‐linked TPV was still 12 MPa even after immersed in butyl acetate for 48 hours.     

Effects of partial replacement of silicone rubber with flurorubber on properties of dynamically cured poly(vinylidene fluoride)/silicone rubber/flurorubber ternary blends

Blends of poly(vinylidene fluoride) (PVDF), silicone rubber (SR) and flurorubber (FKM) were prepared via peroxide dynamic vulcanization. The effect of FKM loading on the morphology, mechanical properties, crystallization behavior, rheology and dynamic mechanical properties of the PVDF/SR/FKM ternary blends was investigated. A “network” was observed in the PVDF/SR binary blends, which disappeared in the ternary blends, but a core-shell-like structure was formed. The mechanical properties were significantly improved. The Izod impact strength of PVDF/SR/FKM blend with 19 wt% FKM was 18.3 kJ/m², which was 3–4 times higher than the PVDF/SR binary blend. The complex viscosity and storage modulus of the PVDF/SR/FKM blends decreased with increasing FKM content, hence the processability was improved. The increase of FKM content seemed to show a favorable effect on the crystallization of the PVDF component. It promoted the nucleation process of PVDF, leading to increased polymer crystallization rate and higher crystallization temperature. The glass-rubber transition temperature of the PVDF phase moved to a lower temperature.     

Influence of size reduction of crosslinked rubber particles on phase interface in dynamically vulcanized poly (vinylidene fluoride)/silicone rubber blends

In this paper, the influence of rubber particle size on the phase interface in dynamically vulcanized poly(vinylidene fluoride)/silicone rubber (PVDF/SR) blends without any modifier is discussed through the studies of specific surface of crosslinked SR particles, crystallization behavior and crystal morphology of the PVDF phase, interfacial crystallization, melt rheological behavior and mechanical properties of blends. A series of decreased average particle size was successfully obtained by control of rotor rate. It was found that properly high rotor rate helped to achieve a reduced particle size and a narrowing size distribution. The reduced SR particle size enlarged the PVDF/SR interface which has a positive effect on the interfacial crystallization and the melt rheological behavior. At high SR content, the negative effect of the poor interface interactions played the dominate role on determining the mechanical properties. However, the blend exhibited a unique stiffness-toughness balance at the PVDF/SR = 90/10. We hope that the present study could help to lay a scientific foundation for further design of a useful PVDF/SR blend with promoted properties to partly replace the high-cost synthetic fluorosilicone materials.     

Preparation of polypropylene/ethylene‐propylene‐diene terpolymer/nitrile rubber ternary thermoplastics vulcanizates with good mechanical properties and oil resistance by core‐shell dynamic vulcanization

As the most successful commercialized thermoplastic vulcanizates (TPVs), polypropylene (PP)/ethylene propylene rubber (EPDM) TPVs exhibit poor oil resistance. In this work, we prepared PP/EPDM/butadiene acrylonitrile rubber (NBR) ternary TPVs with good oil resistance using core‐shell dynamic vulcanization. According to the theoretical analysis of the spreading coefficient and the transmission electron microscopy results, the rubber phases exhibited a special core‐shell structure, in which the cross‐linkedNBR‐core was encapsulated by the EPDM‐shell. The core‐shell structure effectively improved the interfacial compatibility between PP and NBR phase as the EPDM‐shell could avoid the direct contact of them, thus improving the mechanical properties of the TPVs. For example, the PP/EPDM/NBR (40/30/30) ternary TPV showed enhanced tensile strength of 12.57 MPa, compared with 10.71 MPa of PP/EPDM (40/60) TPV and 11.11 MPa of PP/NBR (40/60) TPV, respectively. Moreover, the oil resistance of the TPVs was also improved. Compared with PP/EPDM TPV, the change rates in mass, volume, tensile strength and elongation at break of PP/EPDM/NBR TPV after oil immersion decreased by 42.18%, 48.69%, 52.68% and 28.77%, respectively.     

Preparation and properties of dynamically cured poly(vinylidene fluoride)/silicone rubber blends

Blends of poly(vinylidene fluoride) (PVDF) and silicone rubber (SR) were prepared through dynamic vulcanization. The effects of SR content on crystallization behavior, rheology, dynamic mechanical properties and morphology of the blends were investigated. Morphology characterization shows that the crosslinked spherical SR particles with an average diameter of 2-4 μm form a “network” in the PVDF continuous phase. The dynamic mechanical properties indicate the interface adhesion between PVDF and rubber phase is improved by the dynamic vulcanization. The rheology study shows that with the increase of rubber content the blends pseudoplastic nature is retained, while the viscosity increases, and hence the processability is less good. The incorporation of SR phase promotes the nucleation process of PVDF, leading to increased polymer crystallization rate and crystallization temperature. However, a higher content of SR seems to show a negative effect on the crystallinity of the PVDF component.     

Preparation and flammability of EPDM/PP/Mg(OH)2 dynamic vulcanizates

Magnesium hydroxide (MH) flame retardant dynamic vulcanized ethylene‐propylene‐diene terpolymer (EPDM)/polypropylene (PP) thermoplastic vulcanizates (TPVs) were prepared by a twin‐screw extruder. Influences of MH on their morphology, mechanical properties, flammability, and crystallization behavior have been investigated. Static tensile measurements exhibited that TPVs have higher mechanical properties than un‐vulcanized EPDM/PP/MH blends (UVBs). Scanning electron microscopy (SEM) studies showed that the formation of the larger‐size “micro‐encapsulated structure” where the MH aggregates were covered with a cross‐linked rubber phase improved the interaction between MH and polymer matrix. Results of limiting oxygen index (LOI) and microscale combustion calorimetry (MCC) confirmed that TPVs had superior fire‐resistant properties to UVBs. SEM images showed that more uniform and compact charred layers were generated in TPVs. The differential scanning calorimetry (DSC) results indicated that the crystallization behavior of the flame retardant TPVs changed marginally with increase in MH content. Copyright © 2009 John Wiley & Sons, Ltd.     

Design of PP/EPDM/NBR TPVs with tunable mechanical properties via regulating the core-shell structure

In this work, polypropylene (PP)/ethylene-propylene-diene monomer (EPDM)/butadiene acrylonitrile rubber (NBR) TPVs with different EPDM/NBR ratios were prepared by the core-shell dynamic vulcanization. The relationship between the core-shell structure and mechanical properties of the TPVs were thoroughly investigated. The formation of core-shell structure by adding NBR is conducive to the mechanical properties of the TPVs. The ratio of EPDM to NBR has an important effect on the structure and performances of the final products, and there is a critical ratio for this effect change. Transmission electron microscope (TEM), tensile test, reprocessing test, ageing test, rheological behavior test and stress relaxation were used to characterize the morphology and properties of the TPVs in detail. It was found that when the ratio of EPDM/NBR was 2:4, the tensile strength increased by ~14% compared with PP/EPDM TPV without NBR. Meanwhile, the reprocessing properties, rheological characteristics and instantaneous tensile deformation, etc. all exhibited sudden changes at this critical ratio.     

Superior heat‐resistant and oil‐resistant blends based on dynamically vulcanized hydrogenated acrylonitrile butadiene rubber and polyamide 12

High‐performance thermoplastic vulcanizates (TPVs) are the new generation of TPVs that provide superior heat and oil aging behavior. TPVs based on hydrogenated acrylonitrile butadiene rubber and polyamide 12 (PA12) have been first developed by the dynamic vulcanization process, in which selective cross‐linking of the elastomer phase during melt mixing with the thermoplastic phase (PA12) was carried out simultaneously. In this present investigation, hydrogenated acrylonitrile butadiene rubber (HNBR)/PA12 and partially hydrogenated carboxylated acrylonitrile butadiene rubber (XHNBR)/PA12 with blend ratio of 50:50, 60:40, and 70:30 wt% were prepared at 185°C at a rotor speed of 80 rpm for 5 min. Di‐(2‐tert‐butyl peroxy isopropyl) benzene was chosen as the suitable cross‐linking peroxide to pursue the dynamic vulcanization. TPV based on 50:50 HNBR/PA12 and XHNBR/PA12 show better physico‐mechanical properties, rheological behavior, thermal stability, dynamic mechanical analysis, and creep behavior among all the TPVs. Morphology study reveals that dispersed phase morphology has been formed with an average dimension of the rubber particles in the range of 0.8–1.5 µm. For aging test, TPVs were exposed to air and ASTM oil 3, respectively. Air aging tests were carried out in hot air oven for 72 hr at 125°C, while the oil aging tests were carried out after immersion of the samples into the oils in an aging oven. After aging, there is only slight deterioration in the physico‐mechanical properties of the TPVs. In case of 50:50 blends of HNBR/PA12 and XHNBR/PA12, the retention of the properties upon after aging was found excellent. These TPVs are designed to find potential application in automotive sector especially for under‐hood‐application, where high‐temperature resistance as well as high oil resistance is of prime importance. Copyright © 2016 John Wiley & Sons, Ltd.     

Effect of MMT,SiO2, CaCO3, and PTFE nanoparticles on the morphology and crystallization of poly(vinylidene fluoride)

The crystallization and melting behaviors of poly (vinylidene fluoride) (PVDF) with small amount of nanoparticles (1 wt %), such as montmorillonite (MMT), SiO₂, CaCO₃, or polytetrafluoroethylene (PTFE), directly prepared by melt‐mixing method were investigated by scanning electron microscopy (SEM), polarizing optical microscopy, Fourier transform infrared spectroscopy, wide angle X‐ray diffraction (WAXD), and differential scanning calorimetry (DSC). The nanoparticle structure and the interactions between PVDF molecule and nanoparticle surface predominated the crystallization behavior and morphology of the PVDF. Small amount addition of these four types of nanoparticles would not affect the original crystalline phase obtained in the neat PVDF sample (α phase), but accelerated the crystallization rate because of the nucleation effect. In these four blend systems, MMT or PTFE nanoparticles could be well applied for PVDF nanocomposite preparation because of stronger interactions between particle surface and PVDF molecules. The nucleation enhancement and the growth rate of the spherulites were decreased in the order SiO₂ > CaCO₃ > PTFE > MMT. The melting and recrystallization of PVDF was found in MMT addition sample, because of the special ways of ordering of the PVDF chains. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2010     

Electrospinning of ultrafine PVDF/PC fibers from their dispersed solutions

Dispersed solutions of poly(vinylidene fluoride) (PVDF)/polycarbonate (PC) in the mixed solvent of N,N‐dimethylformamide (DMF)/tetrahydrofuran (THF) were used to electrospin in order to discuss the relationship between the properties of the polymer dispersions and the morphology of the obtained ultrafine fibers. With the changes of the mass ratio of PVDF/PC, the relative molecular mass of PVDF, and the volume ratio of DMF/THF, the morphology and the microstructure of the prepared PVDF/PC ultrafine fibers altered in accord with the viscosity, surface tension, and conductivity of the PVDF/PC dispersions. When the PVDF/PC mass ratio varied from 9/1 to 5/5, the ability of the polymer chain entanglement in PVDF/PC dispersion decreased as to the lower relative molecular mass of PC and higher chain rigidity, which lead to the formation of the beaded fibers together with the distinct core/shell structure. Similar phenomenon was also found when the lower molecular mass of PVDF was used instead of a higher one. Though the change of DMF/THF volume ratio did not specifically contribute to the properties of PVDF/PC dispersions, the accelerated evaporation and solubility of the mixed solvent by the THF amount increasing was feasible to generate the uniform fibrous morphology and the distinct core/shell structure. © 2009 Wiley Periodicals, Inc.J Polym Sci Part B: Polym Phys 48: 372–380, 2010     

Morphology,crystalline structure,and properties of poly(vinylidene fluoride)/silica hybrid composites

Poly(vinylidene fluoride)/silica (PVDF/SiO₂) hybrid composite films were prepared via sol–gel reactions from mixtures of PVDF and tetraethoxysilane in dimethylacetamide. Their morphology, crystalline structure, and thermal, mechanical, and electrical properties were examined. For morphology measurements, scanning electron microscopy and optical microscopy were applied. X‐ray diffraction and infrared analyses showed that the crystalline structure of PVDF was not changed much by the addition of SiO₂, indicating that there was no interaction between PVDF and SiO₂. With increasing SiO₂ content, the melting temperature rarely changed, the degree of crystallinity and the dielectric constant decreased, and the decomposition temperature slightly increased. A PVDF/SiO₂ hybrid composite film with 5 wt % SiO₂ exhibited balanced mechanical properties without a severe change in the crystalline structure of PVDF, whereas for the hybrid composites with higher SiO₂ contents (>10 wt %), the mechanical properties were reduced, and the spherulite texture of PVDF was significantly disrupted by the presence of SiO₂ particles. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 40: 19–30, 2002     

Poly(vinylidene fluoride)/clay nanocomposites prepared by melt intercalation: Crystallization and dynamic mechanical behavior studies

The preparation and properties of poly(vinylidene fluoride) (PVDF)/clay nanocomposites are reported for the first time. PVDF/clay nanocomposites were prepared by melt intercalation with organophilic clay. The composites were characterized with X‐ray diffraction, differential scanning calorimetry, and dynamic mechanical analysis. X‐ray diffraction results indicated intercalation of the polymer into the interlayer spacing. PVDF in the nanocomposites crystallized in the β form. Differential scanning calorimetry nonisothermal curves showed an increase in the melting and crystallization temperatures along with a decrease in crystallinity, as evidenced by the melting and crystallization peaks. Isothermal crystallization studies showed an enhanced rate of crystallization with the addition of clay, as evidenced by a reduction in the crystallization time. Dynamic mechanical analysis indicated significant improvements in the storage modulus over a temperature range of ?100 to 150 °C. The tan δ peak signifying the glass‐transition temperature of PVDF shifted to higher temperatures. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1682–1689, 2002     

An environmental friendly approach for recycling of post‐vulcanized fluoroelastomer scraps through high‐shear mechanical milling

An environmental friendly approach for partial de‐crosslinking of post‐vulcanized fluoroelastomer (FKM) scraps through high‐shear mechanical milling has been developed for recycling of the FKM. The method not only overcomes the expensive use and recovery of organic solvents but also gives rise to reclaimed rubbers with superior mechanical properties. After 32 cycles of milling, the gel fraction of FKM decreased from its original 97.8% to 79.7%. The appearance of the –CF₂‐associated peaks C1s spectra after mechanical milling confirmed the partial de‐crosslinking of FKM. The structure change of FKM sol part before and after mechanical milling was also investigated by Fourier transform infrared (FTIR) analysis and gel permeation chromatography (GPC) measurements. The reclaimed FKM exhibited excellent mechanical and thermal properties, indicating a strong potential for future applications. The tensile strength of FKM re‐vulcanizates is 6.6 MPa, retaining about 84% properties of virgin FKM vulcanizates (7.9 MPa), and the elongation at break was increased from 337.1% to 368.7%. Copyright © 2010 John Wiley & Sons, Ltd.     

Effect of non‐rubber components on the mechanical properties of natural rubber

Effect of the nanomatrix structure on mechanical properties of natural rubber was investigated in relation to the strain‐induced crystallization. Structure of natural rubber was analyzed through Fourier transform infrared spectroscopy, wide‐angle X‐ray diffraction measurement and transmission electron microscopy. The nanomatrix of the non‐rubber components was found to be inevitably formed in natural rubber, in which natural rubber particles linking to fatty acids were dispersed in the nanomatrix of the proteins and phospholipids. The nanomatrix disappeared after deproteinization of natural rubber with urea. Tensile strength and modulus of natural rubber were reduced by removal of the fatty acids and the proteins, which resulted in disappearance of the nanomatrix structure. The effect of fatty acids on the crystallization of natural rubber in small particles as a dispersoid was proved by tensile test of blend of natural rubber and styrene butadiene rubber. Copyright © 2016 John Wiley & Sons, Ltd.     

硅橡胶/氟橡胶并用胶的制备及力学性能

硅橡胶和氟橡胶作为国防、航天等重要领域的耐热材料一直被人们青睐,但其有着各自地优缺点且价格昂贵,本文尝试将这两种橡胶制成并用胶以解决氟橡胶不耐低温和加工性差的问题,以期增大其使用温度范围。采用机械共混法制备硅橡胶/氟橡胶并用胶,研究了硅橡胶和氟橡胶的混炼工艺、并用比、共硫化体系和硫化条件对并用胶力学性能的影响。结果表明,当硅橡胶/氟橡胶的质量比为10∶90,共硫化体系为3~#硫化剂/过氧化二异丙苯(DCP),一段硫化温度为170℃、硫化压力为10MPa、硫化时间为30min,二段硫化温度为200℃、硫化时间为6h时,并用胶的力学性能达到最好。     

Crystallization and morphology of poly(vinylidene fluoride)/poly(3‐hydroxybutyrate) blends. III. Crystallization and phase diagram by differential scanning calorimetry

The crystallization of poly(vinylidene fluoride) (PVDF)/poly(3‐hydroxybutyrate) (PHB) blends was studied with differential scanning calorimetry, from which the phase diagram was derived. Strong miscibility was underlined by the large negative Flory–Huggins interaction parameter (?0.25). The crystallization of the blend components differed remarkably. Whereas PVDF always crystallized in the surroundings of a homogeneous melt, PHB crystallized in a volume that was confined by the already existing PVDF spherulites, partly in their surroundings and partly inside. Under isothermal conditions, PVDF usually crystallized regularly in three dimensions with predominant quench‐induced athermal nucleation. The Avrami exponent for PVDF dendritic spherulitic growth was, however, distinctly smaller than that for compact growth, and this revealed the two‐dimensional lamellar growth inside. This deviation from ideal Avrami behavior was caused by the development of compositional inhomogeneities as PVDF crystallization proceeded, and this decelerated the kinetics. PHB crystallized three‐dimensionally with mixed thermal and athermal nucleation outside the PVDF spherulites. Inside the PVDF spherulites, PHB crystallization proceeded in a fibrillar fashion with thermal nucleation; the growth front followed the amorphous paths inside the dendritic PVDF spherulites. The crystallization was faster than that in the melt of uncrystallized PVDF. Solid PVDF acts possibly heterogeneously nucleating, accelerating PHB crystallization. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 287–295, 2005     

Crystallization and morphology of poly(vinylidene fluoride)/poly(3‐hydroxybutyrate) blends. II. Morphology and crystallization kinetics by time resolved X‐ray scattering

The development of the morphology in poly(vinylidene fluoride)/poly(3‐hydroxybutyrate) (PVDF/PHB) blends upon isothermal and anisothermal crystallization is investigated by time‐resolved small‐ and wide‐angle X‐ray scattering. The components are completely miscible in the melt but crystallize separately; they crystallize stepwise at different temperatures or sequentially with isothermal or anisothermal conditions, respectively. The PVDF crystallizes undisturbed whereas PHB crystallizes in a confined space that is determined by the existing supermolecular structure of the PVDF. The investigations reveal that composition inhomogeneities may initially develop in the remaining melt or in the amorphous phases of the PVDF upon crystallization of that component. The subsequent crystallization of the PHB depends on these heterogeneities and the supermolecular structure of PVDF (dendritically or globularly spherulitic). PHB may form separate spherulites that start to grow from the melt, or it may develop “interlocking spherulites” that start to grow from inside a PVDF spherulite. Occasionally, a large number of PVDF spherulites may be incorporated into PHB interlocking spherulites. The separate PHB spherulites may intrude into the PVDF spherulites upon further growth, which results in “interpenetrating spherulites.” Interlocking and interpenetrating are realized by the growth of separate lamellar stacks (“fibrils”) of the blend components. There is no interlamellar growth. The growth direction of the PHB fibrils follows that of the existing PVDF fibrils. Depending on the distribution of the PHB molecules on the interlamellar and interfibrillar PVDF regions, the lamellar arrangement of the PVDF may contract or expand upon PHB crystallization and the adjacent fibrils of the two components are linked or clearly separated. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 974–985, 2004     

Utilization of waste tire rubber in hybrid plywood composite panel

The aim of this work was to use waste tire rubber (WTR) in the middle layer of hybrid plywood materials. The effects of four variable parameters, namely, WTR contents (430 and 720 g), resin contents (120 and 160 g/m²), hot pressing (single‐stage and two‐stage), and arrangements of veneer layers on the mechanical, physical, and acoustical properties, were studied. Beech (Fagus orientalis) and alder (Alnus glutinosa) veneers having 1.8‐mm thickness were used in the production of hybrid plywood panels. Rubber layers of 3‐ and 5‐mm thickness were used in the middle layer of plywood samples. To produce plywood panels, single‐stage and two‐stage hot‐pressing processes were used. Bonding of wood layers was performed using 120 and 160 g/m² urea‐formaldehyde resins, and to form the rubber layers and bond them to wood layers, methylene diisocyanate resin (150 g/m²) was used. Overall trend showed that with the increase in rubber content, the physical properties (water absorption, thickness swelling, and sound absorption) of the manufactured panels were improved, while the mechanical properties (modulus of rapture, modulus of elasticity, and impact strength) of the panels were reduced. Both physical and mechanical performances of plywood panels were improved with increase in resin content. An increase in the WTR content in plywood improved the composite's acoustical property. The production process of the wood/rubber plywood did not significantly affect their properties. The order of improvement in the physical properties of the panels is rubber content > resin content > arrangement of layers > pressing process. Copyright © 2015 John Wiley & Sons, Ltd.     

Rheology and crystallization behavior of asymmetric PLLA/PDLA blends based on linear PLLA and PDLA with different structures

In this study, several asymmetric poly(L‐lactide)/poly(D‐lactide) (PLLA/PDLA) blends were prepared by adding small amounts of PDLA with different structures into linear PLLA matrix. The effect of PDLA on rheological behavior, crystallization behavior, nucleation efficiency and spherulite growth of PLLA was investigated. Rheological results indicated that PLLA/PDLA blends showed solid‐like viscoelastic behavior at low temperature (<200°C), and the cross‐linking density of PLLA/PDLA melt at 180°C followed the order: PLLA/6PDLA > PLLA/L‐PDLA > PLLA/3PDLA > PLLA/4PDLA. No‐isotherm and isotherm crystallization results indicated that the crystallization capacity of PLLA/PDLA blends was strongly related to the PDLA structure, crystallization temperature and thermal treatment temperature. Furthermore, the dimension of crystal growth during isotherm crystallization presented the obvious dependent on the PDLA structure. The nucleation efficiency of sc‐crystallites in the blends and spherulite density during isothermal crystallization were also studied. Nucleation efficiency of sc‐crystallites in the PLLA/S‐PDLA blends showed the obvious dependent on thermal treatment temperature with respect to PLLA/L‐PDLA, and nucleation efficiency sc‐crystallites in the PLLA/S‐PDLA blends first decreased and then increased as the thermal treatment temperature increased. Spherulite density of PLLA/PDLA blends was also related to thermal treatment temperature and the PDLA structure. This study has discussed the temperature dependence of the stereocomplex networks between PLLA and PDLA with different structure, and then its consequential influence on rheology and crystallization capacity of PLLA, which would provide the theoretical direction for PLA processing. Copyright © 2016 John Wiley & Sons, Ltd.     

Confined crystallization of PVDF and a PVDF‐TFE copolymer in nanolayered films

Layer‐multiplying coextrusion was used in conjunction with isothermal recrystallization to study the confined crystallization of polyvinylidene fluoride (PVDF) and polyvinylidene fluoride‐tetrafluoroethylene (PVDF‐TFE) using polycarbonate (PC) and polysulfone (PSF) as confining materials. Three layered systems were produced (PC/PVDF, PSF/PVDF, and PC/PVDF‐TFE) with layer thicknesses ranging from 525 to 28 nm. The crystal morphology was affected by both layer thickness and recrystallization temperature. Specifically, increased recrystallization temperature and decreased layer thickness facilitated the formation of high aspect ratio in‐plane crystals in both PVDF based polymers. On the other side of the spectrum, thicker layers and lower recrystallization temperatures produced on‐edge PVDF crystals and isotropic PVDF‐TFE crystals. The morphology was correlated with oxygen permeability, which decreased by almost two orders of magnitude compared with the bulk. A variety of crystal structures were obtained and explained with nucleation and diffusion theory. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011