Synthesis and Characterization of Poly（butylene adipate-co-terephthalate） Catalyzed by Rare Earth Stearates

Rare earth （Nd, Y, La, Dy） stearates have been synthesized and used as single component catalysts for the polycondensation of dimethyl terephthalate, adipic acid and 1,4-butanediol for the first time preparing biodegradable poly（butylene adipate-co-terephthalate） （PBAT） with high molecular weight, The microstructures of PBAT were characterized by ^1H NMR spectra. The PBAT exhibits good mechanical properties such as high tensile strength （ca. 20 MPa） and long break elongation （〉700%）.     

Improvements of physical and mechanical properties of electron beam irradiation—crosslinked EVA foams

In this work, ethylene–vinyl acetate (EVA) copolymer foams were prepared and crosslinked by using high‐energy electron beam (e‐beam) radiation (10 MeV). The effect of parameters such as irradiation dose, the contents of foaming agent, radiation activator, and radiation sensitizer on improvement of physical and mechanical properties of the EVA foamed samples were investigated. The foams were obtained through a four‐step process of melt mixing, forming, crosslinking, and foaming. During the melt mixing process EVA was compounded with different amounts of azodicarbonamide (ADCA) as a blowing agent, zinc oxide (ZnO) as a radiation activator, and trimethylol propane‐trimethacrylate (TMPTMA) as a radiation sensitizer. The samples were compression molded into flat sheets at low temperature (110°C) and were then radiation‐crosslinked by 20–80 kGy e‐beam. Finally, the crosslinked samples were converted to foams by a high temperature (210°C) compression molding process. The foamed samples were analyzed in terms of gel content, density, compression molding set, tensile properties, and micro‐structural features. It was found that an increase in absorbed radiation dosage increases crosslink density, elasticity, percentage recovery, tensile strength, and compression properties of the EVA foams. Due to the increased recovery the percentage of compression set was reduced. Similarly increasing the TMPTMA content in the formulation increased the crosslink density and the resulting mechanical properties. Contrary to these findings, addition of ADCA led to the formation of extra gases which in turn reduced the crosslink density, and resulted in the deterioration of the mechanical properties and hence an increase in the compression set. However, addition of ZnO and TMPTMA led to the formation of smaller and more uniform cell size with improved mechanical properties. Copyright © 2008 John Wiley & Sons, Ltd.     

Effect of electron radiation and triallyl isocyanurate on the average molecular weight and crosslinking of poly(ε‐caprolactone)

Investigation of the effect of electron radiation on the flow rate and average molecular weight of poly(ε‐caprolactone) (PCL) as well as on formation of the gel fraction of this polymer being irradiated in the presence of triallyl isocyanurate (TAIC) was the aim of the present paper. It was found that PCL macromolecules upon the electron radiation underwent both degradation and linking, because of which the polymer molecular weight increased. The processes associated with elongation of the polymer chains prevailed over the degradation ones. It was also found that PCL irradiated in the presence of TAIC underwent crosslinking resulting in formation of a significant amount of the gel fraction. The largest amount of this fraction was created upon the radiation with the dose of 60 kGy, which was confirmed by the results of determination of the swelling index. Changes in properties of PCL, occurring because of the electron radiation, are important for controlling viscosity of polymeric materials during processing of these materials. Copyright © 2015 John Wiley & Sons, Ltd.     

Ultrafast single‐electron‐transfer/degenerative‐chain‐transfer mediated living radical polymerization of acrylates initiated with iodoform in water at room temperature and catalyzed by sodium dithionite

Sodium dithionite in the presence of NaHCO₃ in water acts as a single‐electron‐transfer agent and facilitates the single‐electron‐transfer/degenerative‐chain‐transfer mediated living radical polymerization (SET–DTLRP) of acrylates initiated with iodoform at room temperature. The resulting α,ω‐di(iodo)polyacrylates can be used as macroinitiators for the SET–DTLRP of other acrylates. Ultrahigh‐molar‐mass poly(tert‐butyl acrylate) can be synthesized via the SET–DTLRP of tert‐butyl acrylate and has a very low weight‐average molecular weight/number‐average molecular weight ratio of 1.15. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 2178–2184, 2005     

聚乙烯-g-聚苯乙烯对线性低密度聚乙烯/聚苯乙烯共混物机械性能和发泡行为的影响

以通过开环易位聚合、加氢反应和原子转移自由基聚合技术结合制备的聚乙烯-g-聚苯乙烯(PE-g-PS)作为增容剂,研究了加入不同PS支链长度的PE-g-PS对于线性低密度聚乙烯/聚苯乙烯(LLDPE/PS)共混物的机械性能和发泡行为的影响。 以典型组成m(LLDPE):m(PS)=70:30共混物为例,考察了PE-g-PS对共混物拉伸性能的影响。 相对于二元共混物,增容剂的加入使得断裂伸长率、拉伸强度和屈服强度皆提高,且含长PS支链的增容体系提高更明显。 采用超临界CO₂釜式发泡工艺,考察了PE-g-PS中PS支链长度对共混物发泡行为的影响。 结果表明,相对于短PS支链体系,加入PE-g-PS_1.59k(PS相对分子质量为1590)后的泡孔结构更加均一,完全没有“缝隙”形貌的出现。 当发泡温度降至80 ℃时,即使存在LLDPE发泡空间限制作用(LLDPE无法发泡),加入支链长度更长的PE-g-PS_1.59k后泡孔分布也更加均一。     

Microcellular foaming of polylactide and poly(butylene adipate‐co‐terphathalate) blends and their CaCO3 reinforced nanocomposites using supercritical carbon dioxide

Foamed polylactide (PLA), PLA–PBAT (poly (butylene adipate‐co‐terphathalate)) blend and their composites with CaCO₃ were prepared in a batch process using supercritical carbon dioxide (CO₂) at 12 MPa and 45°C. The solubility of CO₂ and its diffusion patterns in different PLA samples was investigated. PLA systems had a relatively high CO₂ solubility related to the carboxyl groups. CO₂ desorption behaviors in PLA systems first followed the Fickian diffusion mechanism in short time and then decreased slowly to a plateau. The addition of both PBAT and CaCO₃ into PLA impeded the desorption of CO₂. In the presence of second phase PBAT, nanoparticles CaCO₃ and dissolved CO₂, the PLA crystallization behavior investigated by DSC technique was greatly changed. As the desorption time increased, the gas induced crystallinity slightly decreased in consequence of less CO₂ content in each system and thus less plasticization effect. The cell morphology of foamed PLA and PLA composites showed interesting microstructure patterns. The prepared pure PLA foam exhibits a typical bimodal structure because of the foaming in both the amorphous and crystalline zones. With PBAT and CaCO₃ into PLA, the composite foam presented significant increase in cell uniformity and cell density. With less CO₂ content in each PLA sample, the cell structure showed interesting variation. Pure PLA foam presented transition from bimodal structure to more uniform cell structure with decreased cell density. In contract, PLA–PBAT foam show unfoamed regions because of none CO₂ left in the separated PBAT phase. Copyright © 2016 John Wiley & Sons, Ltd.     

TiO2 nanoparticles/poly(butylene adipate‐co‐terephthalate) bionanocomposite films for packaging applications

In this present study, biodegradable PBAT nanocomposites containing different weight percentages (1, 3, 5, 7, and 10% w/w) of TiO₂ nanoparticles were prepared by using solvent casting technique, chloroform as a solvent. The microstructure and morphology of the as‐synthesized poly(butylene adipate‐co‐terephthalate) (PBAT)/TiO₂ nanocomposite films were characterized by Fourier‐transform infrared, X‐ray diffraction, scanning electron microscopy, and transmission electron microscope. The thermal degradation of PBAT composites was studied by using thermogravimetric analysis. The mechanical strength of the films was improved by increasing TiO₂ concentration. Tensile strength increased from 32.60 to 63.26 MPa, respectively. Barrier properties of the PBAT/TiO₂ nanocomposites were investigated by using an oxygen permeability tester. The oxygen permeability (oxygen transmission rate) decreased with increasing the TiO₂ nanoparticle concentrations. The PBAT/TiO₂ nanocomposite films showed profound antimicrobial activity against both Gram‐positive and Gram‐negative foodborne pathogenic bacteria, namely, Escherichia coli and Staphylococcus aureus, to understand to the zone of inhibition. These results indicated that filler–polymer interaction is important and the role of the TiO₂ as a reinforcement in the nanocomposites was evident. Copyright © 2017 John Wiley & Sons, Ltd.     

Antimicrobial,mechanical, barrier,and thermal properties of bio‐based poly (butylene adipate‐co‐terephthalate) (PBAT)/Ag2O nanocomposite films for packaging application

Bio‐based nanocomposites of poly (butylene adipate‐co‐terephthalate) (PBAT)/silver oxide (Ag₂O) were prepared by the composite film casting method using chloroform as the solvent. The prepared Ag₂O at different ratios (1, 3, 5, 7, and 10 wt%) is incorporated in the PBAT. The PBAT nanocomposite films were subjected to structural, thermal, mechanical, barrier, and antimicrobial properties. The electron micrographs indicated uniform distribution of Ag₂O in the PBAT matrix. However, the images indicated agglomeration of Ag₂O particles at 10 wt% loading. The thermal stability of the nanocomposite films increased with Ag₂O content. The tensile strength and elongation of the composite films were found to be higher than those of PBAT and increased with Ag₂O content up to 7 wt%. The PBAT‐based nanocomposite films showed the lower oxygen and water vapor permeability when compared to the PBAT film. Antimicrobial studies were performed against two food pathogenic bacteria, namely, Klebsiella pneumonia and Staphylococcus aureus.     

Fabrication of open‐porous PCL/PLA tissue engineering scaffolds and the relationship of foaming process,morphology, and mechanical behavior

Tissue engineering scaffolds should provide a suitable porous structure and proper mechanical strength, which is beneficial for the delivery of growth factor and regulation of cells. In this study, the open‐porous polycaprolactone (PCL)/poly (lactic acid) (PLA) tissue engineering scaffolds with suitable porous scale were fabricated using different ratios of PCL/PLA blends. At the same time, the relationship of foaming process, morphology, and mechanical behavior in the optimized batch microcellular foaming process were studied based on the single‐factor experiment method. The porous structures and mechanical strength of the scaffolds were optimized by adjusting foaming parameters, including the temperature, pressure, and CO₂ dissolution time. The results indicated that the foaming parameters influence the cell morphology, further determine the mechanical behavior of PCL/PLA blends. When the PCL content is high, with the increase of temperature and time, the cell diameter and the elastic modulus increased, and the tensile strength and elastic modulus increased with the increase of the average cell size, and decreased as the increase of the cell density. While when the PLA content was high, the cell diameter showed the same trend, and the tensile strength and elastic modulus were higher, and the elongation at break was lower, and tensile strength and elastic modulus decreased with the increase of the average cell size and increased with the increase of cell density. This work successfully fabricated optimized porous PCL/PLA scaffolds with excellent suitable mechanical properties, pore sizes, and high interconnectivity, indicating the effectiveness of modulating the batch foaming process parameters.     

Surface modification of ultrahigh‐molecular‐weight polyethylene fibers

To prevent the loss of fiber strength, ultrahigh‐molecular‐weight polyethylene (UHMWPE) fibers were treated with an ultraviolet radiation technique combined with a corona‐discharge treatment. The physical and chemical changes in the fiber surface were examined with scanning electron microscopy and Fourier transform infrared/attenuated total reflectance. The gel contents of the fibers were measured by a standard device. The mechanical properties of the treated fibers and the interfacial adhesion properties of UHMWPE‐fiber‐reinforced vinyl ester resin composites were investigated with tensile testing. After 20 min or so of ultraviolet radiation based on 6‐kW corona treatment, the T‐peel strength of the treated UHMWPE‐fiber composite was one to two times greater than that of the as‐received UHMWPE‐fiber composite, whereas the tensile strength of the treated UHMWPE fibers was still up to 3.5 GPa. The integrated mechanical properties of the treated UHMWPE fibers were also optimum. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 463–472, 2004     

Foaming of trans‐polyisoprene using N2 as the blowing agent

Foaming of trans‐1,4‐polyisoprene (TPI) polymer was carried out through a batch process using nitrogen (N₂) as the blowing agent. TPI vulcanizates having varying crosslink densities were prepared by varying crosslinking agent content and curing time. The vulcanizates were then saturated with N₂ inside a pressure vessel at a pressure of 14 MPa and varying temperatures for 5 hours before effecting the foaming by rapidly quenching the pressure. The effects of varying the crosslinking agent content, silica filler content, and precuring time of the vulcanizates and the effects of varying the gas saturation temperature of foaming on the cell characteristics and physical properties of the foam prepared were investigated. The cells of the TPI foams had a spherical, closed structure. The density, expansion ratio, cell size, cell density, and tensile properties of the foams varied with varying crosslink density of the TPI vulcanizates as well as the saturation temperature of foaming. The important effects of crosslink density and saturation temperature on the N₂ solubility in the TPI matrix and thus on the foam expansion were discussed. The silica filler was found to be acting as a cell nucleating agent and reinforcing filler for the TPI foams.     

Investigation of structure‐performance properties of a special type of polysulfone blended membranes

Membranes require superior mechanical strength due to applied harsh conditions. The mechanical properties of membranes decrease with increasing hydrophilicity of its elements. In this study, mechanical properties were investigated for two special blended membranes which were made by blending polysulfone with (polysulfone‐g‐poly (n‐butylacrylate) and polysulfone‐g‐poly (tert‐butylacrylate) as components. All of the prepared membranes were characterized by differential scanning calorimeter, thermal gravimetric analysis, field emission scanning electron microscope, and atomic electron microscope and were investigated in terms of pure water flux, water contact angle, molecular weight cut off, and morphology. It was found that water contact angle decreased from 73.6° which belongs to neat membrane decreased to 46° for blended membranes containing higher amounts of copolymers; however, the pure water flux increased with increasing copolymer content considerably compared with the neat membrane. Also, molecular weight cut off increased aggressively. Furthermore, mechanical properties including tensile strength, Young modulus, and elongation at break were measured and compared with the neat polysulfone membrane. Results showed that the tensile strength and modulus decreased with an increase in the copolymers content, despite the increase in the elongation at break. The effect of applied pressure on the membrane structure and also bursting strength were studied, and it has been proved that not only the structure of the membranes but also their performance is strongly affected by the composition of the membranes.     

Combining foam injection molding with batch foaming to improve cell density and control cellular orientation via multiple gas dissolution and desorption processes

In contrast to solid parts fabricated through conventional injection molding (CIM), foamed parts manufactured via foam injection molding (FIM) exhibit substantial variations in mechanical properties, which are attributed to differences in the cellular structure. In this study, parts with different cellular structures are fabricated via FIM, during which the gas dissolution and desorption processes are controlled by subjecting the gas‐laden melt to reciprocating compression and expansion operations. The results suggest that the cell density can be drastically improved by rapidly decreasing the pressure caused by the mold opening and that the cell orientation obviously occurs in the direction perpendicular to the mold‐opening direction. Moreover, the cell density and cellular orientation can be adjusted by utilizing appropriate mold opening and closing operations, leading to improvements in the resultant ultimate mechanical properties. In particular, the foamed samples fabricated with controlled mold opening‐closing operations exhibit excellent tensile strength and strain‐at‐break, indicating that samples containing a high density of cells oriented along the tensile test direction facilitate the formation of superductility and an increase in tensile strength. Hence, a method that combines FIM with batch foaming has been proposed for improving the cellular structure and controlling the cellular orientation.     

Influence of multiple processing on selected properties of poly(3‐hydroxybutyrate‐co‐4‐hydroxybutyrate)

The effect of multiple (up to 10 times) injection molding of processed poly(3‐hydroxybutyrate‐co‐4‐hydroxybutyrate) (P(3,4HB)) on its phase transition temperatures, degree of crystallinity, degradation temperature, mass flow rate, mechanical properties, dynamic mechanical properties, and Charpy's impact strength is presented. The studies have shown that the multiple injection lowers the degree of crystallinity and the thermal stability of P(3,4HB). The mass flow rate values increased with increasing the injection number. It was found that the multiple injections had no substantial effect on the tensile strength up to 10 injection cycles and the tensile strength at break, tensile strain at tensile strength, and tensile strain at break up to 6 injection cycles. The maximum value of storage modulus at 30 °C and impact strength were recorded for sample after 4 cycles of injection, while the values of storage modulus at 120 °C increased with increase of the injection cycles. Copyright © 2015 John Wiley & Sons, Ltd.     

Kinetics of the styrene emulsion polymerization using n‐dodecyl mercaptan as chain‐transfer agent

The kinetics of the styrene emulsion polymerization using n‐dodecyl mercaptan as chain‐transfer agent was studied. It was found that the chain‐transfer agent (CTA) had no effect on polymerization rate but substantially affected the molecular weight distribution (MWD). The efficiency of the CTA in reducing the MWD was lowered by the mass‐transfer limitations. The process variables affecting CTA mass transfer were investigated. A mathematical model for the process was developed. The outputs of the model include monomer conversion, particle diameter, number of polymer particles, and number‐average and weight‐average molecular weights. The model was validated by fitting the experimental data. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 4490–4505, 2000     

Processing of a Strong Biodegradable Poly[(R)‐3‐hydroxybutyrate] Fiber and a New Fiber Structure Revealed by Micro‐Beam X‐Ray Diffraction with Synchrotron Radiation

Summary: Biodegradable poly[(R)‐3‐hydroxybutyrate] (P(3HB)) fibers with high tensile strength of 1.32 GPa were processed from ultra‐high‐molecular‐weight P(3HB) by a method combining cold‐drawing and two‐step‐drawing procedures at room temperature. The distribution of molecular structures in a mono‐filament was analyzed by micro‐beam X‐ray diffraction with synchrotron radiation. It was revealed that the P(3HB) fiber has a new core‐sheath structure consistent with two types of molecular conformations: a 2₁ helix conformation in the sheath region and a planar zigzag conformation in the core region.

P(3HB) fiber processed by cold‐drawing in ice water and two‐step drawing at room temperature, and subsequently annealing at 50 °C.     

Elevated ductility,optical, and air barrier properties of poly (butyleneadipate‐co‐terephthalate) bio‐based films via novel thermoplastic starch feature

It is important to develop high performances biodegradable polymers to eliminate the “white pollution” evoked by petroleum‐based polymer. Thermoplastic starch (TPS) with nano‐ellipse configuration was fabricated to reinforce the performances of poly (butylene adipate co‐terephthalate) (PBAT) biocomposites. Effects of tartaric acid (TA) (0.5% wt) on the structure of TPS and compatibility for PBAT were evaluated by Fourier‐transform infrared spectroscopy (FTIR), viscosity and rheological measurement, dynamic mechanical analysis (DMA) and scanning electron microscope (SEM), respectively. They revealed that TA reduced the molecular weight of starch and shear viscosity of TPS were beneficial for TPS dispersing in PBAT matrix with 184‐nm averaged diameter. PBAT/TPS‐TA (70:30 wt%) biocomposite films were blew with different blow‐up ratio. The morphology of films presented that nano‐TPS‐TA wrapped in the PBAT matrix and deformed from ball to capsule feature without agglomeration. Compared with those of PBAT film, the increment in elongation at break of PBAT/TPS‐TA film was 100%. The air permeability and UV‐VIS transmittance of PBAT/TPS‐TA films decreased from 6.92 × 10^?9 to 3.72 × 10^?9 cm³·cm·cm^?2 s^?1 Pa^?1 and 47.6% to 23.5%, respectively. This study proposed a facile approach to fabricate low‐cost PBAT films with significant improved mechanical, optical, and air barrier properties for commercial application. Mechanism for nanoparticles of TPS‐TA motivated the elevated performances was proposed, synchronously.     

Biodegradable Foaming Material of Poly(butylene adipate-co-terephthalate) (PBAT)/Poly(propylene carbonate) (PPC)

A biodegradable blend foaming material of poly(butylene adipate-co-terephthalate)(PBAT)/poly(propylene carbonate)(PPC)was successfully prepared by chemical foaming agent and screw extrusion method.First,PBAT was modified by bis(tert-butyl dioxy isopropyl)benzene(BIBP)for chain extension,and then the extended PBAT(E-PBAT)was foamed with PPC using a twin(single)screw extruder.By analyzing the properties of the blends,we found that Young’s modulus increased from 58.8 MPa of E-PBAT to 244.7 MPa of E-PBAT/PPC 50/50.The viscosity of the polymer has a critical influence on the formation of cells.Compared with neat PBAT(N-PBAT),the viscosity of E-PBAT increased by 3396 Pa·s and E-PBAT/PPC 50/50 increased by 8836 Pa·s.Meanwhile,the dynamic mechanical analysis(DMA)results showed that the storage modulus(E’)at room temperature increased from 538 MPa to 1650 MPa.The various phase morphologies(“sea-island”,“quasi-co-continuous”and“cocontinuous”)and crystallinity of the blends affected the spread velocity of gas and further affected the foaming morphology in E-PBAT/PPC foam.Therefore,through the analysis of phase morphology and foaming mechanism,we concluded that the E-PBAT/PPC 70/30 component has both excellent strength and the best foaming performance.     

In situ preparation of cross‐linked polystyrene/poly(methyl methacrylate) blend foams with a bimodal cellular structure

In situ preparation of a cross‐linked poly(methyl methacrylate) (PMMA) and polystyrene (PS) blend and its foaming were investigated for creating a bimodal cellular structure in the foam. Methyl methacrylate (MMA) monomer was dissolved in PS under supercritical CO₂ at a temperature of 60 °C and a pressure of 8 MPa, and the polymerization of MMA was conducted at 100 °C and 8 MPa CO₂, with a cross‐linking agent in PS. The blend was successively foamed by depressurizing the CO₂. CO₂ played the roles of plasticizing the PS and enhancing the monomer dispersion in PS during the sorption process and as a physical blowing agent in the foaming process. The cross‐linking agent was used for controlling the elasticity of polymerized PMMA domains and differentiating their elasticity from that of the PS matrix. The difference in elasticity delayed the bubble nucleation in the PMMA domains from that in the PS and made the cell size bimodal distribution, in which the smaller cells ranging from 10 to 30 µm in diameter were located in the wall of large cells of 200–400 µm in diameter. The effects of the initial MMA content, the concentration of cross‐linking agent, and the depressurization rate on the bimodal cell structure and bulk foam density were investigated. Copyright © 2011 John Wiley & Sons, Ltd.     

Synthesis of well‐defined three‐armed polystyrene having thiourethane–isocyanurate as the core structure derived from trifunctional five‐membered cyclic dithiocarbonate

The synthesis of a three‐armed polymer with an isocyanurate–thiourethane core structure is described. Monofunctional reversible addition–fragmentation chain transfer (RAFT) agent 2 and trifunctional RAFT agent 5 were prepared from mercapto‐thiourethane and tris(mercapto‐thiourethane), which were obtained from the aminolysis of mono‐ and trifunctional five‐membered cyclic dithiocarbonates, respectively. The radical polymerization of styrene in the presence of 2,2′‐azobis(isobutyronitrile) and RAFT agent 2 in bulk at 60 °C proceeded in a controlled fashion to afford the corresponding polystyrene with desired molecular weights (number‐average molecular weight = 3000–10,100) and narrow molecular weight distributions (weight‐average molecular weight/number‐average molecular weight < 1.13). On the basis of the successful results with the monofunctional RAFT agents, three‐armed polystyrene with thiourethane–isocyanurate as the core structure could be obtained with trifunctional RAFT agent 5 in a similar manner. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 5498–5505, 2005