Use of wollastonite in a thermoplastic elastomer composition

Thermoplastic elastomer compositions (TPEs) based on wollastonite-filled SEBS/PP/oil blends were prepared and characterized. The development of new TPEs with improved mechanical strength may broaden their applications, especially for soft goods. Wollastonite is a natural filler that combines high thermal stability with low health hazard in comparison to other fibrous inorganic fillers. Morphological, thermal and mechanical properties of the composite materials were studied by transmission electron microscopy (TEM), thermogravimetry (TGA), tensile tests and dynamic mechanical analysis (DMA). The results indicate that the filler was mainly distributed as nanoparticles in the PS domains, improving the mechanical resistance of the materials even at low concentration (2 phr).     

Comparison of the effect of mica and talc and chemical coupling on the rheology,morphology, and mechanical properties of polypropylene composites

The effect of filler types of mica and talc on the oscillatory shear rheological properties, mechanical performance, and morphology of the chemically coupled polypropylene composites is studied in this work. The Maleic Anhydride grafted Polypropylene (MAPP) was used as an adhesion promoter for coupling mineral particles with the polypropylene matrix. The samples were prepared by a co‐rotating, L/D = 40, 25 mm twin screw extruder. The tensile tests carried out on the injection molded samples showed a reinforcing effect of talc up to 20 wt% on the Polypropylene (PP). The tensile strength of PP‐mica composites showed a slight decrease at all percentages of mica. The effect of chemical coupling by using MAPP on the tensile strength was more pronounced in increasing the tensile strength for PP‐mica than PP‐talc composites. The complex viscosity curve of pure PP and the composites, showed a Newtonian plateau (η₀) up to 30 wt% at low frequency terminal zone. By increasing the filler content to 40 and 50 wt%, the complex viscosity at very low shear rates sharply increased and showed yield behavior that can be due to the formation of filler particles networks in the melt. At the optimum amount of coupling agent, a minimum in cross over frequency curve against MAPP content is observed. The optimum amount of coupling agent for PP‐talc composites is about 1.5%, and about 3% for PP‐mica formulations. The analysis of viscosity behavior at power‐law high region, revealed the more shear thinning effect of mica than talc on the PP matrix resin. Copyright © 2009 John Wiley & Sons, Ltd.     

动态固化聚丙烯/环氧树脂共混物的研究

将动态硫化技术应用于热塑性树脂 热固性树脂体系 ,制备了动态固化聚丙烯 (PP) 环氧树脂共混物 .研究了动态固化PP 环氧树脂共混物中两组分的相容性、力学性能、热性能和动态力学性能 .实验结果表明 ,马来酸酐接枝的聚丙烯 (PP g MAH)作为PP和环氧树脂体系的增容剂 ,使分散相环氧树脂颗粒变细 ,增加了两组分的界面作用力 ,改善了共混物的力学性能 .与PP相比 ,动态固化PP 环氧树脂共混物具有较高的强度和模量 ,含 5 %环氧树脂的共混物拉伸强度和弯曲模量分别提高了 30 %和 5 0 % ,冲击强度增加了 15 % ,但断裂伸长率却明显降低 .继续增加环氧树脂的含量 ,共混物的拉伸强度和弯曲模量增加缓慢 ,冲击强度无明显变化 ,断裂伸长率进一步降低 .动态力学性能分析 (DMTA)表明动态固化PP 环氧树脂共混物是两相结构 ,具有较高的储能模量 (E′)     

PREPARATION AND MECHANICAL PROPERTIES OF T-ZnOw/PS COMPOSITES

The main subject of this work is about the preparation of T-ZnOw/PS composites through different methods and the evaluation of mechanical properties of the composites.Different surface modification methods of T-ZnOw whiskers,the so called wet-type modification and dry-type modification,and different molding processing methods of T-ZnOw/PS composites,namely compression molding and injection molding,have been employed.Two different coupling agents, titanate coupling agent (NDZ105) and silane coupling agent...     

Crystallization and mechanical properties of basalt fiber-reinforced polypropylene composites with different elastomers

In this study, composites based on polypropylene (PP), basalt fiber (BF), polypropylene-graft-maleic anhydride (MAPP) and different elastomers were manufactured by extrusion compounding and injection molding. The main focus of this study was to comparatively investigate the effect of three kinds of elastomers (ethylene–propylene–diene monomer (EPDM), polyethylene–octene (POE) and ethylene–vinyl–acetate (EVA)) on non-isothermal crystallization and mechanical properties of the composites with various BF contents. The tensile test results showed that BF had a reinforcing effect on PP resin, and the addition of MAPP further improved the tensile properties by the enhancement of PP/BF interfacial bonding. Among the elastomers, EPDM was more effective in improving the tensile strength and tensile modulus, while POE significantly toughened the impact strength. Micrographs of scanning electron microscope on the impact fracture surfaces indicated a good dispersion by the addition of POE and EPDM, while some agglomerations were observed in the presence of EVA. The non-isothermal crystallization kinetics were investigated based on Avrami and Mo equations at six different cooling rates by using differential scanning calorimetry. Micrographic images of polarized optical microscopy showed that the spherulite size of PP reduced in the presence of EPDM and EVA.     

Mechanical,Thermal and Morphological Behaviors of Castor Oil Based PU/PS Interpenetrating Polymer Network-Metakaolin Composites

The meta kaolin (MK) clay particulate filler with different weight ratios viz., 0, 5, 10, 20 and 30 wt% were incorporated into castable polyurethane (PU)/polystyrene (PS) (90/10) interpenetrating polymer network (IPN). The effects of MK particulate filler loading on the mechanical and thermal properties of PU/PS (90/10) IPN composites have been studied. From the tensile behavior, it was noticed that a significant improvement in tensile strength and tensile modulus as an increase in MK filler content. Thermogravimetric analysis (TGA) data reveals the marginal improvement in thermal stability after incorporation of MK filler. TGA studies of the IPN composites have been performed in order to establish the thermal stability and their mode of thermal degradation. It was found that degradation of all composites takes place in two steps. Degradation kinetic parameters were obtained for the composites using three mathematical models. Tensile fractured composite specimens were used to analyze the morphology of the composites by scanning electron microscopic (SEM) technique.     

Impact resistance of all-polypropylene composites composed of alpha and beta modifications

The impact behaviour of self-reinforced polypropylene (PP) composites was studied. α and β polymorphs of isotactic PP homopolymer and random copolymer (with ethylene) were used for matrix materials, whereas the reinforcement was a fabric woven from highly stretched split PP yarns. The composite sheets were produced by the film-stacking method and consolidated by hot pressing at 5 and 15 °C above the melting temperature (T_m) of the matrix-giving PP grade. The composite sheets were subjected to static tensile, dynamic falling weight impact and impact tensile tests at room temperature. Dynamic mechanical thermal analysis (DMTA) was also performed on the related composites and their constituents. The results indicated that the β-modification of the PP homopolymer is more straightforward than that of the PP copolymer. Stiffness and strength usually increased while the toughness (tensile impact strength, perforation impact energy) decreased with increasing temperature of consolidation. This was assigned to differences in the failure mode based on fractographic results.     

Mechanical properties and morphology of intumescent flame retardant filled polypropylene composites

The intumescent flame retardant (IFR) filled polypropylene (PP) composites were prepared using a twin‐screw extruder. The tensile and impact fracture behavior of the composites were measured at room temperature. It was found that the Young's modulus increased roughly, while the tensile strength decreased slightly with increasing the IFR weight fraction; the toughening effect of the filler on the PP resin was significant. Both the V‐notched Izod impact strength and the V‐notched Charpy impact strength of the PP/IFR composites showed a nonlinear increase with increasing the filler weight fraction (φ_f) as φ_f was less than 20%, then it decreased. The limited oxygen index of the composites increases nonlinearly with increasing φ_f. The relationship between them obeyed a quadratic equation. The impact fracture surface was observed by means of a scanning electronic microscope to understand the toughening mechanisms for the composite systems. Copyright © 2014 John Wiley & Sons, Ltd.     

Properties of immiscible and ethylene-butyl acrylate-glycidyl methacrylate terpolymer compatibilized poly (lactic acid) and polypropylene blends

Poly(lactic acid) (PLA) and polypropylene (PP) blends of various proportions were prepared by melt-compounding. The miscibility, phase morphology, thermal behavior, and mechanical and rheological properties of the blends were investigated. The blends were immiscible systems with two typical morphologies, spherical droplet and co-continuous, and could be obtained at various compositions. Complex viscosity, storage modulus and loss modulus depend on the PP content. Thermal degradation of all blends led to two weight losses, for PLA and PP. The incorporation of PP improved the thermal stability of the blend. The effect of compatibilizer (ethylene-butyl acrylate-glycidyl methacrylate terpolymer, EBA-GMA) on the morphology and mechanical properties of 70/30 w/w PLA/PP blends was investigated. The tensile strength of these blends reached a maximum for 2.5 wt% EBA-GMA, and impact strength increased with increasing EBA-GMA content, suggesting that EBA-GMA is an effective compatibilizer for PLA/PP blends.     

Evaluation of the SEBS copolymer in the compatibility of PP/ABS blends through mechanical,thermal, thermomechanical properties,and morphology

Polypropylene (PP) blends with acrylonitrile-butadiene-styrene (ABS) were prepared using the styrene-ethylene-butylene-styrene copolymer (SEBS) as a compatibilizing agent. The blends were prepared in a co-rotational twin-screw extruder and injection molded. Torque rheometry, Izod impact strength, tensile strength, heat deflection temperature (HDT), differential scanning calorimetry, thermogravimetry, and scanning electron microscopy properties were investigated. The results showed that there was an increase in the torque of PA6/ABS blends with SEBS addition. The PP/ABS/SEBS (60/25/15%) blend showed significant improvement in impact strength, elongation at break, thermal stability, and HDT compared with neat PP. The elastic modulus and tensile strength have not been significantly reduced. The degree of crystallinity and the crystalline melting temperature increased, indicating a nucleating effect of ABS. The PP/ABS blends compatibilized with 12.5% and 15% SEBS presented morphology with well-distributed fine ABS particles with good interfacial adhesion. As a result, thermal stability has been improved over pure PP and the mechanical properties have been increased, especially impact strength. In general, the addition of the SEBS copolymer as the PP/ABS blend compatibilizer has the advantage of refining the blend's morphology, increasing its toughness and thermal stability, without jeopardizing other PP properties.     

Large impact in electrical properties of polypropylene by improving the filler-matrix interface effect in PP/PS blends

Inorganic nanoparticles are widely used to improve space charge behavior, DC breakdown strength and other electrical properties of polymer insulating materials, but the uniform distribution of inorganic nanofillers in matrix is difficult due to their agglomeration and bad compatibility with the polymeric matrix. In this paper, polypropylene (PP)/polystyrene (PS) blends were prepared to suppress space charge accumulation and improve DC breakdown strength. Polypropylene-g-polystyrene (PP-g-PS) graft copolymer was used as compatibilizer to improve the compatibility of PP matrix and PS filler. The evolution of microstructure of PP/PS blends were investigated by scanning electron microscope (SEM), the space charge distributions were measured by a pulsed electro-acoustic (PEA) system, and DC breakdown strength was also tested. The morphologies show that the size of PS particles reduced to 310 nm when the content of PP-g-PS graft copolymer increased to 24 wt%, and the interaction between PP matrix and PS particles enhanced. The presence of PS particles in all PP/PS blends suppressed the space charge accumulation compared to neat PP, but the DC breakdown strength in uncompatibilized blend was lower than neat PP. The increasing of content of PP-g-PS improved the DC breakdown strength with the maximum value of 408.9 kV/mm was obtained. This may attribute to excellent interface structure formed between PP matrix and PS particles.     

Mechanical properties and morphology for polypropylene composites filled with microencapsulated red phosphorus

The effects of the microencapsulated red phosphorus (MRP) content and specimen thickness on the mechanical properties of the filled polypropylene (PP) composites were studied at room temperature. The results showed that the influence of the MRP on the tensile and impact properties of the composites was significant, and the Young's modulus and impact strength of the composites increased nonlinearly while the tensile strength decreased slightly with increasing the MRP weight fraction; the tensile elongation at break increased outstandingly when the MRP weight fraction was less than 2% and then decreased with increasing the MRP weight fraction. Furthermore, the impact fracture surface was examined by scanning electronic microscope. The results suggested that the toughening effect was attributed to the absorption of impact fracture energy by the microencapsulated layer. Copyright © 2014 John Wiley & Sons, Ltd.     

The compatibilization effect of ethylene/styrene interpolymer on polystyrene/polyethylene blends

In this study, ethylene/styrene interpolymer (ESI) was used as compatibilizer for the blends of polystyrene (PS) and low‐density polyethylene (LDPE). The mechanical properties including impact, tensile properties, and morphology of the blends were investigated by means of uniaxial tension, instrumented falling‐weight impact measurements, and scanning electron microscopy. Impact measurements indicated that the impact strength of the blends increases slowly with LDPE content up to 40 wt %; thereafter, it increases sharply with increasing LDPE content. The impact energy of the LDPE‐rich blends exceeded that of pure LDPE, implying that the LDPE polymer can be further toughened by the incorporation of brittle PS minor phase in the presence of ESI. Tensile tests showed that the yield strength of the PS/LDPE/ESI blends decreases considerably with increasing LDPE content. However, the elongation at break of the blends tended to increase significantly with increasing LDPE content. The compatibilization efficiency of ESI and polystyrene‐hydrogenated butadiene‐polystyrene triblock copolymers (SEBS) for PS/LDPE 50/50 was further compared. Mechanical properties show that ESI is more effective to achieve a combination of LDPE toughness and PS rigidity than SEBS. The correlation between the impact property and morphology of the ESI‐compatibilized PS/LDPE blends is discussed. The excellent tensile ductility of the LDPE‐rich blends resulted from shield yielding of the matrix. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2136–2146, 2007     

界面改性剂在聚丙烯／高岭土二相复合体系中的作用

从高岭土（Ｋａｏｌｉｎ）填充聚丙烯（ＰＰ）体系的界面分子设计入手，研究了界面改性剂对填料的分散性，聚丙烯基体的结晶行为，填充熔体流变性质以及材料力学性能的影响．结果表明，界面改性剂降低了填料的高表面能，改善了填料分散状况．界面改性剂的加入，填充熔体粘度接近纯聚丙烯数值．经界面改性剂处理后，填充材料缺口悬臂梁冲击强度随填料量的增加而急剧升高，在填料量为３０Ｗｔ％时，冲击强度达到４８０Ｊ／Ｍ，是未处理材料的十二倍，添加至填料量为５０ｗｔ％时，冲击强度没有明显降低．     

Improved dielectric and mechanical properties of polystyrene-hybrid silica sphere composite induced through bifunctionalization at the interface

Hybrid silica spheres (HS) of size 270-350 nm with vinyl and aminopropyl surface groups were incorporated in polystyrene (PS), and its effect on dielectric properties, coefficient of thermal expansion (CTE), and strength of PS-HS composite was studied. Incorporation of HS in PS followed a decrease in the dielectric constant from 3.2 for PS to 2.6 for composite with 7.5 vol % HS. The decrease in the dielectric constant was attributed to (i) increased interfacial porosity, (ii) formation of anhydrous HS having low dielectric constant, during hot processing of the composites, and (iii) dispersion and preservation of the anhydrous HS in the hydrophobic matrix. The dielectric constant of the composites with HS content up to 7.5 vol % does not vary much with temperature in the range from -20 to 65 °C. These composites also exhibited reduced CTE and improved flexural strength/stiffness due to good interfacial bonding through HS vinyl groups and dispersion of the filler in the matrix. The dielectric loss increased with HS content, and the loss measured for 7.5 vol % PS-HS composite was 6 × 10(-3), as compared to 10(-4) for PS. At HS loading above 7.5 vol %, the tendency of HS to agglomerate and form percolated structure lead to an increase in the dielectric constant and decrease in the mechanical properties of the composites.     

剪切作用下PA1010/PP共混物的形态与性能研究

通过动态保压注射成型方法制备了聚酰胺1010/聚丙烯(PA1010/PP)共混物,并研究了形态与性能的关系.力学性能测试结果表明在熔体冷却过程中施加剪切可以大大提高共混物的拉伸强度、拉伸模量和缺口冲击强度,当PP的质量分数为20%时,共混物的缺口冲击强度达到21.3kJ/m2,是静态样的3倍多,拉伸强度达到50.9MPa,是静态样的1.5倍.扫描电镜(SEM)结果表明在动态保压样的横断面可以观察到剪切诱导的形态,中间是芯层,围绕着芯层的是剪切层,最外面是皮层,相区尺寸显著减小、分散相分散更趋均匀,特别是PP的质量分数为20%时,相区尺寸从原来的约3.9μm降低到约1.4μm.动态保压样机械性能的提高归因于剪切作用下独特相形态的形成,分子链沿流动方向的取向是拉伸强度提高的主要原因,而剪切使分散相颗粒变小和剪切层中分子链的取向是冲击强度提高的主要原因.     

Polymer blends—II. The use of solid phase dispersants to improve the properties of binary mixtures of incompatible polymers

The mechanical properties of three binary mixtures of incompatible polymers (LDPE/PP, LDPE/PS and LDPE/PVC) have been studied in the presence of potential solid phase dispersants. The results show that it is possible to achieve an acceptable level of toughness in the composite products for the re-use of the materials in demanding applications. It is suggested that the main factor necessary to achieve good impact resistance and elongation at break of the polymer is the presence of a rubbery interphase between the heterophases. Satisfactory tensile strength on the other hand depends more on the dispersant properties of the third component.     

POE改性高熔指聚丙烯性能研究

采用聚烯烃弹性体(POE)对高熔指聚丙烯(PP)进行共混改性,研究了弹性体POE的含量对高熔指PP的力学性能、流动性和成型收缩率的影响规律。结果表明:随着弹性体POE含量的增加,共混材料的悬臂梁缺口冲击强度增大,断裂拉伸应变增大,弯曲强度、弯曲模量降低,拉伸强度降低,流动性变差,收缩率减小。     

Evaluating of reinforcing effect of Ceratonia Siliqua for polypropylene: Tensile,flexural and other properties

The aim of this study is to investigate the reinforcing effect of Ceratonia siliqua (CS) powder as a novel natural filler for polypropylene (PP) based composites. CS powder up to 20 wt% was filled into PP matrix by using high speed thermo kinetic mixer. Mechanical and thermal properties of CS filled PP based composites were investigated by tensile and three point bending test, dynamic mechanical analysis, thermogravimetric analysis, differential scanning calorimetry analysis, fourier transform infrared analysis, and thermomechanical analysis. Morphology of the composites was also investigated by scanning electron microscopy. By filling 5% and 10% of CS into PP, tensile strength and flexural strength of PP increased by about 32 and 23%, respectively. This indicates that CS has a great potential to be used as reinforcing filler for PP composites. CS filling into PP led to lower coefficient of thermal expansion values which could help preventing the thermal expansion.     

Morphology and Mechanical Properties of Palm Based Fly Ash Reinforced Dynamically Vulcanized Natural Rubber/Polypropylene Blends

Palm based fly ash (PFA) is a solid waste of palm oil processing industry which contains silica components. These components are typically used to improve the mechanical properties of rubber-based products. This research aims to study the effect of the PFA as a filler on the morphology and properties of thermoplastic vulcanizate (TPV) based on a mixture of natural rubber (NR) and polypropylene (PP). TPV samples were prepared using the internal mixer at a mass ratio of NR/PP 70/30. Maleated polypropylene (MA-g-PP) 5% mass was added as a compatibilizer, filler content was varied from 15 to 45 per hundred rubber (phr). Paraffin and palm oil were added as a plasticizer with contents of 5 to 50 phr. Other additives include ZnO 5 phr, stearic acid 2 phr, trimethylquinone 1 phr, mercaptodibenzo-thiozyldisulfide 0.6 phr and 3 phr sulfur. The results showed that the use of PFA provides good tensile strength properties, a relatively homogeneous morphology, and low water absorption rate. The use of paraffin plasticizer produces a higher tensile strength compared to palm oil, but the elongation at break which produced the contrary. The best morphology and tensile properties of TPV (NR/PP 70/30) are on PFA and paraffin contents of 30 phr and 25 phr, respectively.