Crystallization and melting of isotactic polypropylene crystallized from quiescent melt and stress‐induced localized melt

Temperature dependency of crystalline lamellar thickness during crystallization and subsequent melting in isotactic polypropylene crystallized from both quiescent molten state and stress‐induced localized melt was investigated using small angle X‐ray scattering technique. Both cases yield well‐defined crystallization lines where inverse lamellar thickness is linearly dependent on crystallization temperature with the stretching‐induced crystallization line shifted slightly to smaller thickness direction than the isothermal crystallization one indicating both crystallization processes being mediated a mesomorphic phase. However, crystallites obtained via different routes (quiescent melt or stress‐induced localized melt) show different melting behaviors. The one from isothermal crystallization melted directly without significant changing in lamellar thickness yielding well‐defined melting line whereas stress‐induced crystallites followed a recrystallization line. Such results can be associated with the different extent of stabilization of crystallites obtained through different crystallization routes. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 957–963     

Melting of poly(ε-caprolactone) studied by step-heating calorimetry

This study demonstrates that the step-heating calorimetry, which is a kind of temperature-modulated differential scanning calorimetry, can provide valuable information on the polymer melting. Time-dependent heat flow due to the melting of lamellar crystallites in a narrow range of thickness can be directly observed, from which thickness distribution of lamellar crystallites and thickness dependence of the melting kinetics are deduced. A sample of poly(ε-caprolactone) was used as a model material of semi-crystalline polymer, which has high crystallinity (0.79) so that no recrystallization and/or reorganization occur during melting in the step-heating scan. It was revealed that superheating dependence of the melting rate coefficient increases with increasing lamellar thickness, which may be attributed to variation of the fold surface roughness with respect to lamellar thickness. Analysis based on the cylindrical nucleation model revealed much lower free energy values of lateral surface than that evaluated from crystallization behavior, suggesting that the nucleus for melting is more stable than that for crystallization.     

Melting and crystallization behavior of polyhedral oligomeric silsesquioxane‐capped poly(ε‐caprolactone)

In this study, we investigated the melting and crystallization behavior of polyhedral oligomeric silsesquioxane (POSS)‐capped poly(ε‐caprolactone) PCL with various lengths of PCL chains by means of X‐ray diffraction and differential scanning calorimetry. This organic–inorganic macromolecule possesses a tadpole‐like structure in which the bulky POSS cage is the “head” whereas PCL chain the “tail”. The novel organic–inorganic association result in the significant alterations in the melting and crystallization behavior of PCL. The POSS‐terminated PCL displayed the enhanced equilibrium melting points compared to the control PCL. Both the overall crystallization rate and the spherulitic growth rate of the POSS‐terminated PCLs increased with increasing the concentration of POSS (or with decreasing length of PCL chain in the hybrids). The analysis of Avrami equation shows that the crystallization of the POSS‐terminated PCL preferentially followed the mechanism of spherulitic growth with instantaneous nuclei. It is found that the folding free energy of surface for the POSS‐terminated PCLs decreased with increasing the concentration of POSS. It is found that the folding free energy of surface for the POSS‐terminated PCLs decreased with increasing the concentration of POSS. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2201–2214, 2007     

Differential scanning calorimetry,small‐angle X‐ray scattering,and wide‐angle X‐ray scattering on homogeneous and heterogeneous ethylene‐α‐copolymers

The objective of this work was to use both X‐ray and differential scanning calorimetry techniques in a comparative study of the lamellar and crystalline structures of heterogeneous and homogeneous ethylene‐α‐copolymers. The samples differed in the comonomer type (1‐butene, 1‐hexene, 1‐octene, and hexadecene), comonomer content, and catalyst used in the polymerizations. Step crystallizations were performed with differential scanning calorimetry, and the crystallinity and lamellar thicknesses of the different crystal populations were determined. Wide‐angle X‐ray scattering was used to determine crystallinities, average sizes of the crystallites, and dimensions of the orthorhombic unit cell. The average thickness, separation of the lamellae, and volume fractions of the crystalline phase were determined by small‐angle X‐ray scattering (SAXS). The results revealed that at densities below 900 kg/m³, polymers were organized as poorly organized crystal bundles. The lamellar distances were smaller and the lamellar thickness distributions were narrower for the homogeneous ethylene copolymers than for the heterogeneous ones. Step‐crystallization experiments by SAXS demonstrated that the long period increased after annealing. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 1860–1875, 2001     

Morphology of homogeneous copolymers of ethylene and 1‐octene. III. Structural changes during heating as revealed by time‐resolved SAXS and WAXD

The structural changes of two linear polyethylenes, LPEs, with different molar mass and of two homogeneous copolymers of ethylene and 1‐octene with comparable comonomer content but different molar mass were monitored during heating at 10 °C per minute using synchrotron radiation SAXS. Two sets of samples, cooled at 0.1 °C per minute and quenched in liquid nitrogen, respectively, were studied. All LPEs display surface melting between room temperature and the end melting temperature, whereas complete melting, according to lamellar thickness, only occurs at the highest temperatures where DSC displays a pronounced melting peak. There is recrystallization followed by isothermal lamellar thickening if annealing steps are inserted. The lamellar crystals of slowly cooled homogeneous copolymers melt in the reverse order of their formation, that is, crystals melt according to their thickness. Quenching creates unstable crystals through the cocrystallization of ethylene sequences with different length. These crystals repeatedly melt and co‐recrystallize during heating. The exothermic heat due to recrystallization partially compensates the endothermic heat due to melting resulting in a narrow overall DSC melting peak with its maximum at a higher temperature than the melting peak of slowly cooled copolymers. With increasing temperature, the crystallinity of quenched copolymers overtakes the one of slowly cooled samples due to co‐recrystallization by which an overcrowding of leaving chains at the crystal surfaces is avoided. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1975–1991, 2000     

Phase separation and polymer crystallization in a poly(4‐methyl‐1‐pentene)–dioctylsebacate–dimethylphthalate system via thermally induced phase separation

The effects of the polymer concentration and quenching temperature on the phase separation, the membrane morphology and polymer crystallization behavior in a poly(4‐methyl‐1‐pentene) (TPX)‐dioctylsebacate (DOS)‐dimethylphthalate (DMP) system via thermally induced phase separation were studied with a pseudobinary phase diagram, with the weight ratio of DOS:DMP = 1:1. SEM was used to observe the membrane morphology and structure, whereas the TPX crystallization behavior was studied with DSC and WAXD. Liquid‐liquid phase separation occurred, although quenching under the crystallization temperature. As the quenching temperature decreased, the pore size decreased, with better connected pore structure formed. The membranes quenched at 333 and 363 K showed good cellular structures, with an average pore size of about 2.3μm, whereas the pores of the membranes quenched at 393 and 423 K were not well formed, with some lamellar crystals on the inner side. The diluent assisted the mobility of the polymer chain, which improved the polymer crystallization. Dual‐melting‐peak behavior occurred for all the samples studied here. As the quenching temperature increased, the first peak of the melting trace moved to a higher temperature, whereas the second one stayed almost the same. The flexibility of the TPX main chain was restricted by the side groups, which allowed liquid‐liquid phase separation to occur first when quenched below the equilibrium crystallization temperature. This allowed primary and secondary crystallization, which was responsible for the dual‐melting‐peak behavior. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 153–161, 2007     

Thermal memory of poly(3‐hydroxybutyrate) using temperature‐modulated differential scanning calorimetry

The influence of thermal history on morphology, melting, and crystallization behavior of bacterial poly(3‐hydroxybutyrate) (PHB) has been investigated using temperature‐modulated DSC (TMDSC), wide‐angle X‐ray diffraction (WAXRD) and polarized optical microscopy (POM). Various thermal histories were imparted by crystallization with continuous and different modulated cooling programs that involved isoscan and cool–heat segments. The subsequent melting behavior revealed that PHB experienced secondary crystallization during heating and the extent of secondary crystallization varied with the cooling treatment. PHB crystallized under slow, continuous, and moderate cooling rates were found to exhibit double melting behavior due to melting of TMDSC scan‐induced secondary crystals. PHB underwent considerable secondary crystallization/annealing that took place under modulated cooling conditions. The overall melting behavior was interpreted in terms of recrystallization and/or annealing of crystals. Interestingly, the PHB analyzed by temperature modulation programs showed a broad exotherm before the melting peak in the nonreversing heat capacity curve and a multiple melting reversing curve, verifying that the melting–recrystallization and remelting process was operative. WAXRD and POM studies supported the correlations from DSC and TMDSC results. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 70–78, 2006     

Crystallization and melting of polyethylene copolymers: Differential scanning calorimetry and atomic force microscopy studies

The Hoffman–Lauritzen theory of secondary, surface nucleation and growth was primarily relied upon for about 40 years after its introduction in about 1960 to rationalize the crystallization of flexible chain polymers into lamellar crystals. However, in about 1998, Strobl and coworkers introduced a different model for crystallization, based on the stage‐wise formation of lamellae. Two major components of this model were as follows: (1) the concept of the formation of a mesomorphic melt as a precursor to crystallization and (2) the control of the melting temperature range of lamellar crystals of homogeneous polyolefin copolymers by an inner degree of order or perfection rather than on the crystal thickness. The first concept is in disagreement with the HL theory and the second with the Gibbs‐Thomson theory, which associates melting temperature with lamella thickness. In the present study, differential scanning calorimetry and atomic force microscopy were successfully employed to monitor the in situ quiescent crystallization of polyethylene homopolymer and copolymer. In the present study, evidence was not found to support the concept of lamellae with equal thickness melting over a broad temperature range. Some evidence was found that might be interpreted to support the concept of a mesomorphic melt as a precursor to crystallization. At present, the model promoted by Strobl and coworkers appears to be at an uncertain stage at which strong proof or disproof are not available. However, this alternative model has injected a new vitality into the study of crystallization of flexible chain polymers. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2369–2388, 2006     

Effect of partial melting on the crystallization kinetics of nylon‐1212

The isothermal and nonisothermal crystallization kinetics of partially melted nylon‐1212 was investigated with differential scanning calorimetry. Because of partial melting, the pre‐existing crystals changed the crystallization mechanism and had a strong effect on the crystallization process. The Avrami exponent and interfacial free energy of the chain‐folded surface of partially melted nylon‐1212 were higher than those of completely melted nylon‐1212. The work of chain folding was determined to be 5.9 kcal/mol. The activation energy of the isothermal crystallization process was determined to be 399.1 kJ/mol, far higher than that of complete melting. The crystallization rate coefficient and Jeziorny analysis indicated that the ability of nonisothermal crystallization for partially melted nylon‐1212 was enhanced. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3222–3230, 2005     

Lamellar morphology and equilibrium melting temperature of syndiotactic polystyrene in β‐crystalline form

Lamellar morphology and thickness of syndiotactic polystyrene (sPS) samples melt‐crystallized at various temperatures were probed using transmission electron microscopy (TEM) and small‐angle X‐ray scattering (SAXS). In addition, the melting temperature and enthalpy of the crystallized samples were characterized with differential scanning calorimetry. Under appropriate thermal treatments, all the samples investigated in this study were crystallized into β′ crystal modification, as revealed by wide‐angle X‐ray diffraction. From the SAXS intensity profiles, a scattering peak (or shoulder) associated with lamellar features as well as the presence of anomalous scattering at the zero‐scattering vector were evidently observed. The peculiar zero‐angle scattering was successfully described by the Debye–Bueche model, and subtraction of its contribution from the raw intensity profiles was carried out to deduce the intensity profile merely associated with the lamellar feature. The lamellar thickness obtained from Lorentz‐corrected intensity profiles in this manner agrees with that measured from the TEM images, provided that the two‐phase model is applied. On the basis of the Gibbs–Thomson equation, the modest estimations of equilibrium melting temperature and the surface free energy of the fold lamellar surface are 292.7 ± 2.7 °C and 20.2 ± 2.6 erg/cm², respectively, when lamellar thicknesses measured by TEM are applied. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1626–1636, 2002     

Origin of the double melting peaks of poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) with a high HV content as revealed by in situ synchrotron WAXD/SAXS analyses

We here reported the dual melting behaviors with a large temperature difference more than 50 °C without discernible recrystallization endothermic peak in isomorphous poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) (P(HB‐co‐HV)) with a high HV content of 36.2 mol %, and the structure evolution upon heating was monitored by in situ synchrotron wide‐angle X‐ray diffraction/small‐angle X‐ray scattering (WAXD/SAXS) to unveil the essence of such double endothermic phenomena. It illustrated that the thinner lamellae with the larger unit cell and the thicker crystals having the smaller unit cell were melted around the first low and second high melting ranges, respectively. By analyzing in situ WAXD/SAXS data, and then coupling the features of melting behavior, the evolution of the parameters of both crystal unit cell and lamellar crystals, we proposed that the thinner unstable lamellae possess a uniform structure with HV units total inclusion, and the thicker stable lamellae reflect the sandwich structure with HV units partial inclusion. It further affirmed that the thicker sandwich and thinner uniform lamellae formed during the cooling and subsequent isothermal crystallization processes, respectively. These findings fully verify that it is the change of structure of lamellae rather than the melting/recrystallization that is responsible for double melting peaks of isomorphous P(HB‐co‐36.2%HV), and enhance our understanding upon multiple endothermic behaviors of polymers. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 1453–1461     

Real‐time SAXS and WAXS study of the multiple melting behavior of poly(ε‐caprolactone)

The multiple melting behavior of poly(ε‐caprolactone) (PCL) was investigated by real‐time small angle X‐ray scattering (SAXS) and wide angle X‐ray scattering (WAXS) measurements coupling with differential scanning calorimetry (DSC). Semicrystalline specimens prepared by a continuous cooling process showed lengthening of the Bragg period during the progress of double melting. A model of variable thickness of lamella was proposed to fit to the SAXS patterns and revealed that both the crystalline lamella and the amorphous layer contributed to the increase in Bragg period while the later dominated the contribution. The model of variable thickness although satisfied the SAXS data was unable to compromise the data from other probing tools. A modification of the model proposed that each lamella piling up to construct the stacks in the crystallites was itself nonuniform in thickness. The modification with the parallel occurrence of the mechanism of surface melting and crystallization successfully compromised the observations from SAXS, DSC, and optical microscopy and provided a new perspective for the explanation to lengthening of the Bragg period related to multiple melting behavior. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1777–1785, 2010     

Isothermal and nonisothermal crystallization kinetics of nylon‐46

Isothermal and nonisothermal crystallization kinetics of nylon‐46 were investigated with differential scanning calorimetry. The equilibrium melting enthalpy and the equilibrium melting temperature of nylon‐46 were determined to be 155.58 J/g and 307.10 °C, respectively. The isothermal crystallization process was described by the Avrami equation. The lateral surface free energy and the end surface free energy of nylon‐46 were calculated to be 8.28 and 138.54 erg/cm², respectively. The work of chain folding was determined to be 7.12 kcal/mol. The activation energies were determined to be 568.25 and 337.80 kJ/mol for isothermal and nonisothermal crystallization, respectively. A convenient method was applied to describe the nonisothermal crystallization kinetics of nylon‐46 by a combination of the Avrami and Ozawa equations. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1784–1793, 2002     

高分子结晶理论的新概念与新进展

回顾了传统的高分子结晶成核与生长模型,指出了该模型在应用中遇到的一些问题;同时总结了Strobl根据近年小角X射线散射结果提出的高分子结晶新机理-中介相机理.介绍了Strobl等构建的热动力学图解对熔体、中介相和片晶的转变过程,阐述了各相间的平衡转变温度、潜在的转变热以及表面自由能,说明了处于熔体和晶体之间的中介相的热动力学性质是理解高分子结晶过程的重要依据.     

Revisiting the crystallization of poly(2‐alkyl‐2‐oxazoline)s

Poly(2‐alkyl‐2‐oxazoline)s (PAOx) exhibit different crystallization behavior depending on the length of the alkyl side chain. PAOx having methyl, ethyl, or propyl side chains do not show any bulk crystallization. Crystallization in the heating cycle, that is, cold crystallization, is observed for PAOx with butyl and pentyl side chains. For PAOx with longer alkyl side chains crystallization occurs in the cooling cycle. The different crystallization behavior is attributed to the different polymer chain mobility in line with the glass transition temperature (T_g) dependency on alkyl side chain length. The decrease in chain mobility with decreasing alkyl side chain length hinders the relaxation of the polymer backbone to the thermodynamic equilibrium crystalline structure. Double melting behavior is observed for PButOx and PiPropOx which is explained by the melt‐recrystallization mechanism. Isothermal crystallization experiments of PButOx between 60 and 90 °C and PiPropOx between 90 and 150 °C show that PAOx can crystallize in bulk when enough time is given. The decrease of T_g and the corresponding increase in chain mobility at T > T_g with increasing alkyl side chain length can be attributed to an increasing distance between the polymer backbones and thus decreasing average strength of amide dipole interactions. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 721–729     

Extraordinary transport behavior of gases in isothermally annealed poly(4‐methyl‐1‐pentene) membranes

Poly(4‐methyl‐1‐pentene) (PMP) membranes were modified through isothermal annealing to investigate the change of their crystalline structure and rigid and mobile amorphous fractions (RAF and MAF), assuming a three‐phase model, affected the gas transport behavior. The crystalline structure was characterized by wide‐angle X‐ray diffraction (WAXD) and small‐angle X‐ray scattering (SAXS) techniques, and the free volume properties were analyzed by positron annihilation lifetime spectroscopy. Compared with the pristine membrane, the annealed membranes show higher crystallinity; the crystals undergo partial structural change from form III to form I. The lamellar crystal thickness, rigid amorphous fraction thickness, and long period in the lamellar stacks increase with crystallinity. The annealed PMP membranes exhibit higher permeability due to the increase in larger size free volumes in MAF and higher selectivity due to the increase in smaller size free volumes in RAF, respectively. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 2368–2376     

Isothermal crystallization kinetics of polypropylene latex–based nanocomposites with organo‐modified clay

The effect of organo‐modified clay (Cloisite 93A) on the crystal structure and isothermal crystallization behavior of isotactic polypropylene (iPP) in iPP/clay nanocomposites prepared by latex technology was investigated by wide angle X‐ray diffraction, differential scanning calorimetry and polarized optical microscopy. The X‐ray diffraction results indicated that the higher clay loading promotes the formation of the β‐phase crystallites, as evidenced by the appearance of a new peak corresponding to the (300) reflection of β‐iPP. Analysis of the isothermal crystallization showed that the PP nanocomposite (1% C93A) exhibited higher crystallization rates than the neat PP. The unfilled iPP matrix and nanocomposites clearly shows double melting behavior; the shape of the melting transition progressively changes toward single melting with increasing crystallization temperature. The fold surface free energy (σ_e) of polymer chains in the nanocomposites was lower than that in the PP latex (PPL). It should be reasonable to treat C93A as a good nucleating agent for the crystallization of PPL, which plays a determinant effect on the reduction in σ_e during the isothermal crystallization of the nanocomposites. The activation energy, ΔE_a, decreased with the incorporation of clay nanoparticles into the matrix, which in turn indicates that the nucleation process is facilitated by the presence of clay. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1927–1938, 2010     

Thermal analysis of the multiple melting behavior of poly(butylene succinate‐co‐adipate)

The melting behavior of poly(butylene succinate‐co‐adipate) (PBSA) isothermally crystallized from the melt was investigated by differential scanning calorimetry. Triple, double, or single melting endotherms were observed in subsequent heating scan for the samples isothermally crystallized at different temperatures. These endothermic peaks were labeled as I, II, and III for low‐, middle‐, and high‐temperature melting endotherms, respectively. The independence of endotherm III to the crystallization temperature, the existence of an exothermic crystallization peak just below the endotherm III, and the heating rate dependence of endotherm III indicated that endotherm III was due to the remelting of recrystallized lamellar during a heating scan. The influence of crystallization time on the melting behavior of PBSA showed that endotherms II and III developed prior to endotherm I; endotherm III developed rather simultaneously with endotherm II. Further investigation showed that the peak temperature of endotherm I increased linearly with the logarithm of the crystallization time. It suggested that endotherm II was attributed to the melting of the primary lamellae, while endotherm I was due to the melting of secondary lamellae. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3077–3082, 2005     

Crystallization behavior and morphology of poly(ethylene‐co‐trimethylene terephthalate)s

The melt crystallization behaviors and crystalline structures of poly(ethylene terephthalate) (PET), poly(trimethylene terephthalate), and poly(ethylene‐co‐trimethylene terephthalate) (PETT) were investigated with differential scanning calorimetry (DSC), polarized optical microscopy (POM), and X‐ray diffraction at various crystallization temperatures (T_cs). The PETT copolymers were synthesized via the polycondensation of terephthalate with ethylene glycol and trimethylene glycol (TG) in various compositions. The copolymers with 69.0 mol % or more TG or 31.0 mol % or less TG were crystallizable, but the other copolymers containing 34–56 mol % TG were amorphous. The DSC isothermal results revealed that the addition of a small amount of flexible TG (up to 21 mol %) to the PET structure slightly reduced the formation of three‐dimensional spherulites. A greater TG concentration (91–100%) in the copolyesters changed the crystal growth from two‐dimensional to three‐dimensional. The DSC heating scans after the completion of isothermal crystallization at various T_cs showed three melting endotherms for PET, PETT‐88, PETT‐84, and PETT‐79 and four melting endotherms for PETT‐9 and PETT. The presence of an additional melting endotherm could be attributed to the melting of thinner and imperfect copolyester crystallites. Analyses of the Lauritzen–Hoffman equation demonstrated that PETT‐88 had the highest values of the product of the lateral and folding surface free energies, and this suggested that the addition of small amounts of flexible trimethylene terephthalate segments to PET disturbed chain regularity, thus increasing molecular chain mobility. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 4255–4271, 2004     

Lamellar‐level morphology induced by combined crystallization and liquid–liquid demixing in a poly(ethylene terephthalate)/poly(ethylene‐2,6‐naphthalate) blend

The lamellar‐level morphology of an extruded poly(ethylene terephthalate) (PET)/poly(ethylene‐2,6‐naphthalate) (PEN) blend was investigated with small‐angle X‐ray scattering (SAXS). Measurements were made as a function of the annealing time in the melt and the crystallization temperature. The characteristic morphological parameters at the lamellar level were determined by correlation function analysis of the SAXS data. At a low crystallization temperature of 120 °C, the increased amorphous layer thickness was identified in the blend, indicating that some PEN was incorporated into the interlamellar regions of PET during crystallization. The blend also showed a larger lamellar thickness than pure PET. A reason for the increase in the lamellar thickness might be that the formation of thinner lamellar stacks by secondary crystallization was significantly restricted because of the increased glass‐transition temperature. At high crystallization temperatures above 200 °C, the diffusion rates of noncrystallizable components were faster than the growth rates of crystals, with most of the noncrystallizable components escaping from the lamellar stacks. As a result, the blend showed an interfibrillar or interspherulitic morphology. © 2002 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 40: 317–324, 2002