Phosphorylated cellulose/Fe3+ complex: A novel flame retardant for epoxy resins

A novel flame retardant containing cellulose, phosphorus and ferrum complex (Cell‐P‐Fe) was successfully synthesized and then it was used as flame retardants in epoxy resins (EP). Due to the present of acid sources and carbon sources, the Cell‐P‐Fe exhibits improved thermal stability and flame retardant properties. The EP/Cell‐P‐Fe composites with 10 wt% of Cell‐P‐Fe show remarkably improved LOI and UL‐94 values compared with the flame retardants without ferrum. At the loading of 10.0 wt% flame retardants, the char yield for EP/Cell‐P‐Fe composites increased to 29.1 wt%, indicating the improved thermal stability at high temperature. Moreover, thermogravimetric analysis, morphology of char residues and FTIR results demonstrate that stable char layers are formed on the surface of the composites during the combustion, attributing to the catalytic carbonization effect of Fe and phosphorus and the present of cellulose as carbon source. The stable char layers, which can protect the underlying materials from heat and oxygen, play an important role in the flame retardancy enhancement.     

Phosphorus‐free boron nitride/cerium oxide hybrid: A synergistic flame retardant and smoke suppressant for thermally resistant cyanate ester resin

Establishing a phosphorus‐free strategy to fabricate high‐performance thermosetting resins owning outstanding thermal resistance, good flame retardancy, and smoke suppression is important for sustainable development. Herein, a unique phosphorus‐free hybrid (BN@CeO₂) was synthesized through chemically grafting cerium oxide (CeO₂) on surface of exfoliated boron nitride (BN) nanosheet with the aids of γ‐aminopropyltriethoxysilane and polydopamine coating, which was then embedded into bisphenol A cyanate ester (BCy) resin to fabricate new BN@CeO₂/BCy composites with high thermal resistance. Compared with BCy resin, the BN@CeO₂/BCy composite with 4 wt% BN@CeO₂ not only has delayed initial ignition time by 23 seconds but also severally shows 58.1%, 23.1%, and 44.4% lower smoke produce rate, total heat release, and peak heat release rate. The study on mechanism behind outstanding flame retardancy reveals that the improved heat resistance and flame retardancy of BN@CeO₂/BCy composite are attributed to multiply effects induced by BN@CeO₂ and its interaction with BCy resin; specifically, these effects come from BN (physical barrier) and CeO₂ (free radical trapping effect and catalytic char layer formation) as well as those from the synergistic effect of BN and CeO₂. These excellent comprehensive properties of BN@CeO₂/BCy composites demonstrate that BN@CeO₂ is an environment‐friendly and synergistic modifier for developing heat‐resisting thermosetting resins with outstanding flame retardancy and smoke suppression.     

Flame retardant properties and mechanism of an efficient intumescent flame retardant PLA composites

The charring agent (CNCA‐DA) containing triazine and benzene rings was combined with ammonium polyphosphate (APP) to form intumescent flame retardant (IFR), and it was occupied to modify polylactide (PLA). The flame retardant properties and mechanism of flame retardant PLA composites were investigated by the limited oxygen index (LOI), vertical burning test (UL‐94), thermogravimetric analysis, microscale combustion calorimetry, scanning electron microscopy, laser Raman spectroscopy analysis and X‐ray photoelectron spectroscopy. The analysis from LOI and UL‐94 presented that the IFR was very effective in flame retardancy of PLA. When the weight ratio of APP to CNCA‐DA was 3:1, and the IFR loading was 30%, the IFR showed the best effect, and the LOI value reached 45.6%. It was found that when 20 wt% IFR was loaded, the flame retardancy of PLA/IFR still passed UL‐94 V‐0 rating, and its LOI value reached 32.8%. The microscale combustion calorimetry results showed that PLA/IFR had lower heat release rate, total heat release, and heat release capacity than other composites, and there was an obvious synergistic effect between APP and CNCA‐DA for PLA. IFR containing APP/CNCA‐DA had good thermal stability and char‐forming ability with the char residue 29.3% at 800°C under N₂ atmosphere. Scanning electron microscopy observation further indicated that IFR could promote forming continuous and compact intumescent char layer. The laser Raman spectroscopy analysis and X‐ray photoelectron spectroscopy analysis results indicated that an appropriate graphitization degree of the residue char was formed, and more O and N were remained to form more cross‐linking structure. Copyright © 2016 John Wiley & Sons, Ltd.     

Synergistic effect of flame retardants and graphitic carbon nitride on flame retardancy of polylactide composites

In order to improve the flame retardant of polylactide (PLA), the synergistic effect of graphitic carbon nitride (g‐C₃N₄) with commercial‐available flame retardants melamine pyrophosphate (MPP) and 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide (DOPO) was investigated. The PLA composites containing 5 wt% g‐C₃N₄ and 10 wt% DOPO had a highest limited oxygen index (LOI) value of 29.5% and reached the V‐0 rating of UL‐94 test. The cone calorimeter tests exhibited that DOPO had a better synergistic effect with g‐C₃N₄ than MPP to improve flame retardancy of PLA. The peak heat release rate (pHRR) and total heat release (THR) of PLA composites containing 10 wt% DOPO could be reduced by 25.2% and 23.6%, respectively, as compared with those of pure PLA. The presence of rich phosphorus element and aromatic groups in DOPO contributed to obtain continuous compact char layer and increase the graphitization level of char residues, thereby, resulting in improving the flame retardancy of PLA together with g‐C₃N₄. In addition, the incorporation of DOPO can serve as a plasticizer to reduce the complex viscosity, improving the processability of PLA composites.     

A novel graphene hybrid for reducing fire hazard of epoxy resin

Epoxy resin (EP) is more and more important in many fields, but its application is limited due to the inflammability in air of EP. Therefore, reducing the fire hazard of EP is necessary. In this work, a kind of hybrid flame retardant (α‐ZrP‐RGO) consisting of a 2‐dimensional inorganic reduced graphene oxide (RGO) modified with a planar‐like α‐zirconium phosphate (α‐ZrP) particles was prepared successfully via 1‐step hydrothermal method. The effects of α‐ZrP‐RGO on the thermal performance, flame retardancy, and smoke suppression of EP were investigated by preparing EP composites containing both EP and α‐ZrP‐RGO. Thermogravimetric results revealed that α‐ZrP‐RGO could improve the char yield of EP at 700°C obviously. In addition, compared with pure EP, the peak heat release rate and the total heat release of EP composites were decreased significantly, while the limited oxygen index of EP composites was increased. Meanwhile, the smoke production rate of EP composites was reduced obviously with the addition of α‐ZrP‐RGO. The enhanced flame retardancy and smoke suppression of EP composites were mainly attributed to not only the physical barrier effect of both α‐ZrP and RGO but also the catalytic effect of α‐ZrP during the combustion process of EP composites.     

Excellent flame retardancy and air stability through surface coordination of few-layer black phosphorus with TiL4 in epoxy resin

Black phosphorus (BP) has been attractive for many research groups as its promising properties. However, the poor air stability of BP has limited its practical applications. To simultaneously address this problem and improve the flame retardancy of BP in epoxy resin (EP), a surface coordination strategy was proposed. Herein, a titanium ligand (denoted as TiL₄) was designed to coordinate BP nanosheets, which can occupy the lone pair electrons of BP. The Ti–P coordination contributed to the improvement of ambient stability of BP. The serious degradation was observed from pure BP owing to the oxidation. Whereas, the surface coordination can impede the ambient degradation rate of BP by 74.07%. With the addition of 1.5 wt% TiL₄@BP, the char yield of EP nanocomposites was increased by 20.55% due to the catalytic charring effect of TiL₄@BP. The incorporation of 1.5 wt% TiL₄@BP can reduce the peak of heat release rate and total heat release values of EP by 29.41% and 23.32%. The EP/TiL₄@BP 1.5 also can pass the UL-94 V-0 rating, and its value of limiting oxygen index was enhanced by 13.60%. The improvement in the flame retardancy of BP in EP can be largely ascribed to synergistic catalytic charring effects between BP and TiL₄. The condense and compact char layer can act as a physical barrier to restrict the exchange of pyrolytic products and the transfer of heat. In addition, the free radical quenching effect of BP nanosheets also accounted for the excellent flame retardant performance of EP. This work proposed a reference for synchronically obtaining the improvement for the air stability and flame retardant performance of BP.     

High effects of smoke suppression and char formation of Ni?Mo/Mg(OH)2 for polypropylene

The Ni? Mo/Mg(OH)₂ (NMM) hybrid as an efficient flame retardancy and smoke suppression composite for polypropylene (PP) was synthesized through Ni? Mo co‐precipitation on the surface of Mg(OH)₂ (MH) hexagonal nanosheets. Compared to PP/MH, PP/NMM exhibited excellent smoke suppressing and flame retardancy on the heat release rate, total heat release, smoke production rate, total smoke production, CO production rate and total CO production with the same loading. The reduced hazard of PP/NMM was mainly attributed to the high physical barrier effect of compact char residues on heat, smoke and combustible gas. The mechanism study indicated that multiwalled carbon nanotubes (MWCNTs) generated from the catalytic carbonization of PP by the Ni? Mo compound could play the role of “rebar” to strengthen the char residues, avoid the generation of cracks and form highly compact char layer. Furthermore, MgO could facilitate the production of MWCNTs through changing the pyrolysis process of PP and increasing the reaction time between pyrolysis gas and Ni? Mo compound. Hence, the new Ni? Mo/MH catalyst hybrid may explore the potential for solving the tough problem of the flammability and heavy smoke of the polyolefins system.     

Synthesis of bio‐based poly (cyclotriphosphazene‐resveratrol) microspheres acting as both flame retardant and reinforcing agent to epoxy resin

A highly cross‐linked poly (cyclotriphosphazene‐resveratrol) microsphere (PRV) was synthesized by using hexachlorocyclotriphosphazene (HCCP) and bio‐based resveratrol (REV) as raw materials, and the obtained PRV microspheres were applied to improve the flame retardancy and mechanical property of epoxy resin (EP). The TGA results showed that the PRV microsphere is an excellent charring agent and the char yield is as high as 62% at 800°C. The incorporation of PRV makes the initial degradation earlier yet significantly increases the char residue of EP composites. Moreover, the introduction of PRV microspheres into EP greatly promoted the flame retardancy performance. Under 3% of addition of PRV microspheres, the peak heat release rate (PHRR) and total heat release (THR) were decreased by 58.3% and 29.6%, respectively, the limited oxygen index (LOI) value was increased to 29.7% from 25.3% of pure EP. In addition, because of the uniform distribution in EP matrix and the enhancing effect of PRV microspheres, the mechanical properties including tensile modulus of EP composites were strengthened. PRV microspheres in this paper provide a possibility to synthesize a dual functional filler, which acts as both flame retardant and strengthening agent.     

Effects of kaolin on the thermal stability and flame retardancy of polypropylene composite

Kaolin clay was introduced into an intumescent flame retardant (IFR) system containing ammonium polyphosphate as an acid source and pentaerythritol as a carbonization agent in order to improve the thermal stability and flame retardancy of polypropylene (PP) composite. The flame retardancy and smoke suppression was evaluated by the limiting oxygen index, vertical burning UL‐94, and cone calorimeter (CONE) tests. The limiting oxygen index value was increased from 30 to 33 at the presence of 2 phr kaolin. The peak heat release rate value decreased from 1002 kW/m² of neat PP to 318 kW/m² of PP/40 phr IFR and then to 222 kW/m² of PP/38 phr IFR/2 phr kaolin. The time of the peak heat release rate was significantly prolonged after the introduction of kaolin. The morphology of char after combustion was characterized by a scanning electron microscope, and it revealed more compact char structure that was obtained at the presence of kaolin. The mechanism of kaolin on improving the retardancy and smoke suppression of PP/IFR composite was proposed on the basis of X‐ray photoelectron spectroscopy analysis. Copyright © 2014 John Wiley & Sons, Ltd.     

Synergistic effect of boron containing substances on flame retardancy and thermal stability of intumescent polypropylene composites

The synergistic effect of four different boron containing substances, zinc borate (ZnB), borophosphate (BPO₄), boron silicon containing preceramic oligomer (BSi) and lanthanum borate (LaB), were studied to improve the flame retardancy of a polypropylene (PP) intumescent system composed of ammonium polyphosphate (APP) and pentaerythritol (PER). The flame retardancy of PP composites was investigated by limiting oxygen index (LOI), UL-94 standard, thermogravimetric analysis (TGA) and cone calorimeter tests. The addition of 20 wt% intumescent flame retardant (IFR) improves the flame retardancy by increasing the char formation. According to LOI and UL-94 test, boron compounds show their highest synergistic effect at 1 wt% loading. BPO₄ containing composite shows the highest LOI (30), lowest maximum heat release rate (HRR) and lowest total heat release rate (THR) value. Although the char yield increases as the amount of boron compounds increases, the flame retarding effect decreases. Cone calorimeter and TGA data indicate that the boron compounds are likely to show their synergistic effect by reinforcing the integrity of char which improves its barrier effect rather than increasing the char yield.     

Flame‐retardant poly (ethylene terephthalate) enabled by a novel melamine polyphosphate nanowire

A novel strategy was developed for the preparation of melamine polyphosphate (MPP) nanowires to achieve a superior flame‐retardant poly (ethylene terephthalate) (PET). Thanks to the well‐designed nanostructure, the prepared MPP nanowires exhibited great thermal stability and flame retardance. Herein with incorporation of only 1‐wt% MPP nanowires (PET/FR1.0 nanocomposite), the limiting oxygen index (LOI) value was dramatically increased to 29.4% from 20.5%, showing self‐extinguishing behavior. Moreover, PET/FR1.0 nanocomposite passed V‐0 UL‐94 rating in the vertical combustion test. However, PET containing 5‐wt% commercial MPP powder (PET/FR_C5.0) only showed a LOI of 27.9% and ignited the absorbent cotton with flammable melt‐droplets. Cone results also presented that introducing 1‐wt% MPP nanowires brought about a crucial decrease in fire hazard of PET, for instance, 11.1% and 7.7% maximum reduction in heat release rate and total heat release, respectively. Thermogravimetric analysis/infrared spectrometry (TG‐FTIR) result indicated that the main pyrolysis volatiles generated from PET degradation including benzoic acid, aromatic compounds, and carbon dioxide were apparently suppressed after introducing MPP nanowires into PET matrixes, suggesting the outstanding obstructing effect of graphited char residue formed in the combustion. This enhanced flame retardancy rooting in addition of MPP nanowires can be attributed to the combined dilution effect in gaseous phase and catalytic carbonization effect in condensed phase.     

Zeolitic imidazolate frameworks‐8 modified graphene as a green flame retardant for reducing the fire risk of epoxy resin

A novel hybrid material of ZIF‐8/RGO (zeolitic imidazolate frameworks‐8 loaded the surface of graphene) was synthesised by a simple method and characterized. Then, ZIF‐8/RGO was added into epoxy resin (EP), and the flame retardancy and smoke suppression of the EP composites were studied. Compared with pure EP, the peak heat release rate and the total heat release of the EP composites were reduced remarkably, and their LOI and UL94 vertical burning rating were also improved. In addition, their smoke production rate and total smoke production were decreased drastically. The improved flame retardancy and smoke suppression were mainly attributed to the physical barrier effect of graphene. Meanwhile, the metal oxide decomposed from ZIF‐8 could contribute to the production of char residue and enhance the compactness of the char layer.     

Fabrication of ZIF‐8@Polyphosphazene core‐shell structure and its efficient synergism with ammonium polyphosphate in flame‐retarding epoxy resin

A novel zeolitic imidazolate framework (ZIF‐8) nanoparticles@polyphosphazene (PZN) core‐shell architecture was synthesized, and then, ZIF‐8@PZN and ammonium polyphosphate (APP) were applied for increasing the flame retardancy and mechanical property of epoxy resin (EP) through a cooperative effect. Herein, ZIF‐8 was used as the core; the shell of PZN was coated to ZIF‐8 nanoparticles via a polycondensation method. The well‐designed ZIF‐8@PZN displayed superior fire retardancy and smoke suppression effect. The synthesized ZIF‐8@PZN observably raised the flame retardancy of EP composites, which could be demonstrated by thermogravimetric analysis (TGA) and a cone calorimeter test (CCT). The chemical structure of ZIF‐8@PZN was characterized by X‐ray diffraction (XRD), X‐ray photoelectron spectroscopy (XPS), and transmission electron microscopy (TEM). Compared with pure epoxy, with the incorporation of 3 wt% ZIF‐8@PZN and 18 wt% APP into the EP, along with 80.8%, 72.6%, and 64.7% decreased in the peak heat release rate (pHRR), the peak smoke production rate (pSPR), and the peak CO production rate (pCOPR), respectively. These suggested that ZIF‐8@PZN and APP generated an intumescent char layer, and ZIF‐8@PZN can strengthen the char layer, resulting in the enhancement in the flame resistance of EP.     

Flame‐retardant performance and mechanism of epoxy thermosets modified with a novel reactive flame retardant containing phosphorus,nitrogen, and sulfur

A novel phosphorus‐containing, nitrogen‐containing, and sulfur‐containing reactive flame retardant (BPD) was successfully synthesized by 1‐pot reaction. The intrinsic flame‐retardant epoxy resins were prepared by blending different content of BPD with diglycidyl ether of bisphenol‐A (DGEBA). Thermal stability, flame‐retardant properties, and combustion behaviors of EP/BPD thermosets were investigated by differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), limited oxygen index (LOI) measurement, UL94 vertical burning test, and cone calorimeter test. The flame‐retardant mechanism of BPD was studied by TGA/infrared spectrometry (TGA‐FTIR), pyrolysis‐gas chromatography/mass spectrometry (Py‐GC/MS), morphology, and chemical component analysis of the char residues. The results demonstrated that EP/BPD thermosets not only exhibited outstanding flame retardancy but also kept high glass transition temperature. EP/BPD‐1.0 thermoset achieved LOI value of 39.1% and UL94 V‐0 rating. In comparison to pure epoxy thermoset, the average of heat release rate (av‐HRR), total heat release (THR), and total smoke release (TSR) of EP/BPD‐1.0 thermoset were decreased by 35.8%, 36.5% and 16.5%, respectively. Although the phosphorus content of EP/BPD‐0.75 thermoset was lower than that of EP/DOPO thermoset, EP/BPD‐0.75 thermoset exhibited better flame retardancy than EP/DOPO thermoset. The significant improvement of flame retardancy of EP/BPD thermosets was ascribed to the blocking effect of phosphorus‐rich intumescent char in condensed phase, and the quenching and diluting effects of abundant phosphorus‐containing free radicals and nitrogen/sulfur‐containing inert gases in gaseous phase. There was flame‐retardant synergism between phosphorus, nitrogen, and sulfur of BPD.     

Preparation of a novel phosphorus‐containing organosilicon and its effect on the flame retardant and smoke suppression of polyethylene terephthalate

A novel phosphorus‐containing silicone flame retardant (PDPSI) was prepared by Mannish reaction, and a series of PDPSI/PET composites were prepared by melt blending method. The nuclear magnetic resonance (¹H NMR), Fourier transformation infrared (FTIR), and the thermogravimetric analyzer (TGA) results indicated that PDPSI showed network structure and owned good thermal stability, with the char residue of 62.2% at 800°C. The flame retardancy of PDPSI/PET composites was characterized by limiting oxygen index (LOI), vertical burning tests (UL‐94), and cone calorimeter (CCT). The results revealed that the addition amount of PDPSI was 5%, the LOI value of PDPSI/PET composites increased to 27.3%, and UL‐94 test passed V‐0 rating. When the PDPSI loading was 3%, PET composites showed excellent flame retardancy and smoke suppression, with a decrease in the peak heat release rate (PHRR) by 71.19% and the total smoke release (TSP) reduced from 14.4 to 11.1m². The scanning electron microscopy (SEM) and FTIR results of char residue demonstrated that the flame‐retardant mechanism of PDPSI was solid phase flame retardant. PDPSI catalyzed the aromatization reaction of PET to promote the formation of a dense and continuous carbon layer, finally improving the flame retardancy and smoke suppression properties of PET.     

Flame retardancy and thermal decomposition behavior of TPU/chitosan composites

The application of chitosan (CS) in new materials is a hot research topic. In this paper, CS was used alone as flame retardant to prepare thermoplastic polyurethane elastomer (TPU) composites. Then, the flame retardancy and thermal decomposition behavior of TPU/CS composites were intensively investigated using cone calorimeter test (CCT), scanning electron microscope (SEM), microscale combustion colorimeter (MCC) test, thermogravimetric analysis/infrared spectrometry (TG‐IR), and gas chromatography‐mass spectrometry (GC‐MS). The results showed that CS can reduce the fire risk of TPU; 2.0‐wt% CS could make the peak value of heat release rate (pHRR) decreased to 457.2 kW/m², reduced by 65.9% compared with TPU. And the peak value of smoke production rate (pSPR) and total smoke release (TSR) of the same sample was decreased by 79.4% and 54.2%, respectively. The TG‐IR and GC‐MS results confirmed that CS could promote TPU decomposition in advance, reacting with the decomposition products of TPU. Therefore, the production of combustible gas was reduced. The GC‐MS results showed that the production of isocyanates and ethers was reduced with the addition of CS. The digital photographs of SEM for the samples after CCT were shown that the char residue layer of the sample containing 2.0‐wt% CS was fibrous in shape. It could be speculated that the thermal decomposition products from TPU could react with CS at low temperature, which reduced the production of flammable gases. So CS had a good prospect in reducing the fire hazard for TPU.     

Crystallization and flame‐retardant properties of polylactic acid composites with polyhedral octaphenyl silsesquioxane

To develop environmental‐friendly and flame‐retarded polymer composites, bio‐based polylactic acid (PLA) was loaded with thermally stable polyhedral octaphenyl silsesquioxane (OPS). Pure PLA and PLA/OPS composites with the OPS of 1, 3, 5, and 10 wt% were prepared by extrusion and injection molding, respectively. The scanning electron microscopy (SEM), polarized optical microscope (POM), differential scanning calorimetry (DSC), X‐ray diffraction (XRD), and thermal gravimetric analysis (TGA) were used to analyze the dispersion of the OPS in the PLA matrix and the effects of OPS on the crystallization and thermal stability properties of PLA/OPS composites, respectively. Limited oxygen index (LOI) and cone calorimeter (CONE) measurements were used to study flame retardancy of PLA and PLA/OPS composites. In order to study the flame‐retardant mechanism, the char residues were investigated by SEM, Fourier transform infrared spectra (FTIR), and X‐ray photoelectron spectroscopy (XPS). TGA‐FTIR was used to analyze the gaseous products of their thermal decomposition. The results show that the OPS particles were submicron in the PLA and could increase the crystallization rate of PLA and form small‐sized secondary α‐form crystalline compared with the pure PLA spherulite. The PLA and OPS decomposed individually in the PLA/OPS composites by TGA. According to the LOI tests, the PLA with the OPS loading exhibited very small reduction of LOI. However, the CONE tests indicated that the OPS could improve the flame retardancy of the PLA by means of low peak heat release rate and average heat release rate. It was obtained that the degree and type of the PLA crystalline for the pure PLA and PLA/OPS affect their flame retardancy. In the max thermal decomposition stage of PLA and PLA/OPS, their gaseous products were similar; at high temperatures, the PLA/OPS produced simple and clear gaseous products of PLA with solid SiO₂ in the gas phase.     

Synergistic effect of boron containing substances on flame retardancy and thermal stability of clay containing intumescent polypropylene nanoclay composites

The functions of nanoclay and three different boron containing substances, zinc borate (ZnB), borophosphate (BPO₄), and boron silicon containing preceramic oligomer (BSi), were studied to improve the flame retardancy of polypropylene (PP)‐nanoclay‐intumescent system composed of ammonium polyphosphate (APP) and pentaerythritol (PER). The flame retardancy of PP composites was investigated using limiting oxygen index (LOI), UL‐94 standard, thermogravimetric analysis (TGA), and cone calorimeter. According to the results obtained, the addition of 20 wt% intumescent flame retardant (IFR) improved the flame retardancy by increasing the char formation. Addition of clay slightly increases the LOI value and reduces the maximum heat release rate (HRR). Addition of clay also increases the barrier effect due to intumescent char, especially in thin samples. Boron compounds show their highest synergistic effect at about 3 wt% loading. According to UL‐94 test and LOI test, 3 wt% ZnB containing composite shows the highest rating (V0) and BPO₄ containing sample shows the highest LOI value (26.5). Copyright © 2010 John Wiley & Sons, Ltd.     

Organically modified montmorillonite as a synergist for intumescent flame retardant against the flammable polypropylene

Low flame retardant efficiency is a key bottleneck for currently available retardants against the flammable polypropylene (PP). Herein, the organically modified montmorillonite (OMMT) was utilized as a synergist for our previously reported intumescent flame retardant (IFR) that was constructed from ammonium polyphosphate (APP) and hyperbranched charring foaming agent (HCFA) to further enhance the retardant efficiency against PP. The resultant's combustion behavior was thoroughly investigated by cone calorimetry, limiting oxygen index (LOI), vertical burning test (UL‐94), and scanning electron microscopy (SEM). The results showed that 20% addition of IFR with OMMT showed a positive effect and improved the flame retardancy of the PP systems. Especially, addition of 2 wt% OMMT obviously increased the LOI values of PP systems with 20% total loading flame retardants from 29% to 31.5% and the samples meet V‐0 rating as well as the reduction of the heat release rate (HRR), total heat release (THR), CO₂, and CO production occurred. On the other hand, the SEM images were also revealed that OMMT initiated a dense and strong char on the surface of the material, which resulted in efficient flame retardancy of PP matrix during combustion. In addition, thermal degradation behavior discussed by thermogravimetric analysis (TGA) indicated that OMMT could improve the thermal stability of PP systems under high temperature, and promoted char residues of PP/IFR systems. Copyright © 2016 John Wiley & Sons, Ltd.     

A facile strategy for enhancing the fire safety of unsaturated polyester resins through introducing an efficient mono‐component intumescent flame retardant

Unsaturated polyester resins (UPRs) are usually used in the field of automotive and electronic appliances, but their natural flammability severely constrain their wide application. In this research, a mono‐component intumescent flame retardant piperazine pyrophosphate (PPAP) was incorporated into the UPR matrix and the fire retardancy, thermal properties, combustion performance, and flame‐retarded mechanisms of UPR/PPAP were comprehensively investigated. With as low as 18 wt% PPAP introduced, UPR/18 wt% PPAP thermosets fulfilled UL‐94 V‐0 grade during vertical burning tests and the limiting oxygen index value reached 29.8%. Cone calorimeter tests shown that the peak of heat release and CO production were prominently declined with the decrease of 60.9% and 70.2% compared with those of UPR. The incorporation of PPAP efficaciously enhanced the fire safety of UPR thermosets. The investigation of flame‐retarded mechanisms for UPR/PPAP thermosets indicated that PPAP stimulated UPR thermosets to form sufficient, compact, partially graphitized, and expanded char layer on thermosets surface in advance and the char layer effectively exerted shielding effect in condensed phase. Thus, the total amount of heat of UPR/PPAP was suppressed with the reduction of 42.5% compared with that of UPR. Overall, the excellent fire safety performance promised the flame‐retardant UPR/PPAP thermosets crucial application values in some key areas.