Evaluation of Hydrophobic Polyurethane Foam as Sorbent Material for Oil Spill Recovery

In this work, hydrophobic polyurethane foam was prepared using hy-drosilicone oil-grafted polybutadiene as soft segment via foaming technology. It was found that the hydrophobic polyurethane foams exhibited good hydrophobic capability and were regenerated easily. Of great interest, the hydrophobic polyurethane foams expand in contact with the oils. This indicates that the process of sorption by the hydrophobic polyurethane foams involves both the filling of the pores with oils and the absorption of oils by the polymer regions (polyurethane elastomer skeleton), and the adsorption capacity of the hydrophobic polyurethane foams can be enhanced by the swelling of the polyurethane elastomer skeleton. We can use this finding to improve the adsorption capacity of the hydrophobic polyurethane foams without merely changing the porosity. The effect of the swelling property of the hydrophobic polyurethane foams on the sorption capacity was further investigated. The results suggest that the hydrophobic polyurethane foams are promising in the application of oil spill recovery.     

Sorption of iron(III) and iron(II) from acidic chloride solutions by polyether and polyester type polyurethane foams

Summary Iron(III) is sorbed by polyether type open-cell polyurethane foams from HCl solutions of 4 mol/l or higher. The capacity of the foams is around 50 mg·l^–1. The iron (III) sorbed can be eluted from the foam with 0.01 mol/l HCl or distilled water. An optimization of the sorption conditions showed that the process can be used for analytical applications. The polyurethane foam sorbents examined did not sorb iron(II). The mechanism of sorption by polyether foams seems to follow a mechanism similar to that of the extraction of iron(III) by etheric solvents.     

Constitutive modeling for characterizing the compressive behavior of PMMA open‐cell foams

A constitutive model for evaluating the compressive behavior of Poly(methyl‐methacrylate) (PMMA) open‐cell foams is herein proposed. Specifically, the study investigates the viscoelastic and viscoplastic behaviors of the PMMA open‐cell foams. The constitutive equation is expressed in terms of the following polymer and foam properties: elastic modulus, relative density, as well as the relaxation and densification constants. PMMA open‐cell foams are manufactured using a gas foaming/particulate leaching method and uniaxial compression tests are performed. The mechanical properties and compressive stress‐strain responses obtained from the experiments are compared with those predicted by the proposed constitutive model. The results suggest that the constitutive model is an apt one for assessing and evaluating the compressive behaviors of PMMA open‐cell foams. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 436–443, 2007     

泡沫的稳定性及液晶对它的影响

泡沫体系的表面张力、粘度,表面粘度以及液晶相的存在对泡沫的稳定性皆有影响。消泡剂可改变上述性质。本文报导聚氧乙烯辛基酚(TritonX-100),十二烷基硫酸钠(SDS),油酸三乙醇胺(TEAOL)和卵磷脂等起泡剂在均相溶液及有液晶存在时产生泡沫的稳定性,观察硅油的消泡作用。     

Foaming properties of monoglycerol fatty acid esters in nonpolar oil systems

Foaming properties of monoglycerol fatty acid esters that have different alkyl chain lengths were studied in different nonpolar oils, namely liquid paraffin (LP 70), squalane, and squalene. The effect of the hydrocarbon chain length of the surfactant, the concentration, the nature of the oil, and the temperature on the nonaqueous foam stability was mainly studied. Five weight percent of glycerol alpha-monododecanoate (monolaurin) formed highly stable foams in squalane at 25 degrees C, and the foams were stable for more than 14 h. Foam stability of the monolaurin/LP 70 and the monolaurin/squalene systems are almost similar, and the foams were stable for more than 12 h. Foam stability was decreased as the hydrocarbon chain length of the monoglyceride decreased. In the glycerol alpha-monodecanoate (monocaprin)-oil systems, the foams were stable only for 3-4 h, depending on the nature of the oil. However, the foams formed in the glycerol alpha-monooctanoate (monocaprylin)-oil systems coarsened very quickly, leading to the progressive destruction of foam films, and all of the foams collapsed within a few minutes. Foam stability decreased when the oil was changed from squalane to squalene, in both monocaprin and monolaurin systems. It was observed that, in the dilute regions, these monoglycerides form fine solid dispersions in the aforementioned oils at 25 degrees C. At higher temperatures, the solid melts to isotropic single-liquid or two-liquid phases and the foams formed collapsed within 5 min. Judging from the wide-angle X-ray scattering (WAXS) and the foaming test, it is concluded that the stable foams are mainly caused by the dispersion of the surfactant solids (beta-crystal) and foam stability is largely influenced by the shape and size of the dispersed solid particles.     

Enhancing foam stability in porous media by applying nanoparticles

Several new foaming agent formulations (surfactants and polymers) in the presence of multi-walled carbon nanotube (MWCNT) were developed in 3% salinity (NaCl, 2.4?wt%, CaCl₂, 0.6?wt%). The dispersion stability of the MWCNT and the viscosity of the solutions were examined as a prerequisite for reservoir applications. Foam was generated in situ and one-dimensional flow-through tests were performed by co-injecting air and foaming solution either in the presence of MWCNT or at particle-free condition. The pressure drop (Δp) across the sand-pack and the nanoparticles breakthrough were closely monitored. The fluid injection rate, gas fraction, and the effect of MWCNT on foams in porous media were investigated.

Our results reveal that foams stabilized by the selected nanoparticles are capable of generating stronger foams leading to higher apparent Δp. The Δp profile varies with gas fraction, which largely affects the foam texture and quality. Also, the viscosity of foaming agent solutions influences Δp values. Adding MWCNT to the foaming agent solutions appears beneficial to the flooding as surfactants adsorption onto nanoparticle surfaces, which facilitates surfactants partitioning to the G/L interface.

Addition of nanoparticles in the developed foam formulations leads to the formation of high-quality stronger foams in porous media, which could potentially improve the sweep efficiency and increase the oil recovery.     

应用超临界CO2制备微孔聚丙烯的微孔形貌

研究了应用超临界CO2技术制备微孔聚丙烯时发泡条件和聚丙烯(PP)的熔体强度对微孔形貌的影响。结果表明:在一定的饱和压力下,随着温度的升高,PP的变形能力改善,有利于泡孔的长大。随着饱和压力的增加,PP的熔点降低,升高压力和升高温度具有一定的等同作用。由于CO2在PP内分散的不同,高压低温时得到的泡孔比高温低压时得到的泡孔要规整。降压速率对泡孔形貌的影响因饱和压力的大小而异,饱和压力较高时随着降压速率的提高,孔密度增加,泡孔形貌经历了一个从球体到多面体转变的过程。由于PP熔体强度较低,在发泡温度和PP熔点之间非常接近时,CO2气体容易冲破孔壁而使泡孔呈开孔结构。     

Fabrication‐controlled morphology of poly(butylene succinate) nano‐microcellular foams by supercritical CO2

Poly(butylene succinate) urethane ionomer (PBSUIs) foams with nano‐microcellular morphology were fabricated using supercritical CO₂ (sc‐CO₂) at different parameters. Effect of urethane ionic group (UIG) content (ranged from 1% to 5%) on the rheology and crystallization of PBSUIs were evaluated by intrinsic, dynamic rheological, X‐ray diffraction, and differential scanning calorimetry measurements. The results show that the complex viscosity of PBSUIs vastly improved, while their intrinsic viscosity and crystallinity decreased. They also evidenced that CO₂ promoted the formation of crystallites in the amorphous and increased the X_c of PBSU and PBSUIs foams. Scanning electron microscope was employed to explore the influences of UIG content and foaming parameters on the morphologies of PBSUIs microcellular foams, and it revealed that UIG content was the dominated factor. The cell size and cell densities of PBSUIs microcellular foams were smaller than 5.0 micrometers and higher than 1.5 × 10¹⁰ cells/cm³, respectively, even foamed at diverse variations of foam temperature and pressure. Interestingly, PBSUIs with 3% and 5% UIG content achieved microcellular foams in nano‐cells, high‐stretched elliptical shape. The mechanism was ascribed that these PBSUIs with high melt viscosities could retard the CO₂ bubbles to merge during the foam process and induce the cells to stretch and orient in depressururization direction. This study proposed a novel method for fabricating PBS nano‐microcellular foams.     

Foam formation and stabilisation by pre-denatured ovalbumin

Various mild heat-treatments of ovalbumin solutions were applied to produce molecular species with different conformational states, and having different kinetics of adsorption to the air/water interface and different foaming properties. Molecular species with a higher degree of shear-induced deformation and a low degree of thermal conformational stability showed a slight enhancement of the rate of decrease of surface tension, 5 min after the creation of the fresh interface, and decreasing long-term values of surface tension. Solutions of ovalbumin molecular species exhibiting such initial structural patterns were shown to have enhanced foam capacity and stability against liquid drainage. Ovalbumin molecules with some degree of secondary and tertiary structural changes and increased viscosity, before adsorption at the air/water interface, were shown to be relevant to produce more or less hydrated foams with more or less stability against liquid drainage.     

Stabilization of nonaqueous foam with lamellar liquid crystal particles in diglycerol monolaurate/olive oil system

Nonaqueous foams stabilized by lamellar liquid crystal (L alpha) dispersion in diglycerol monolaurate (designated as C12G2)/olive oil systems are presented. Foamability and foam stability depending on composition and the effects of added water on the nonaqueous foaming behavior were systematically studied. It was found that the foamability increases with increasing C12G2 concentration from 1 to 3 wt% and then decreases with further increasing concentration, but the foam stability increases continuously with concentration. Depending on compositions, foams are stable for a few minutes to several hours. Foams produced by 10 wt% C12G2/olive oil system are stable for more than 6 h. In the study of effects of added water on the foaming properties of 5 wt% C12G2/olive oil system, it was found that the foamability and foam stability of 5 wt% C12G2/olive oil decreases upon addition of 1 wt% water, but with further increasing water, both the foamability and foam stability increase. Foams with 10% water added system are stable for approximately 4 h. Phase behavior study of the C12G2 in olive oil has shown the dispersion of L alpha particles in the dilute regions at 25 degrees C. Thus, stable foams in the C12G2/olive oil system can be attributed to L alpha particle, which adsorb at the gas-liquid interface as confirmed by surface tension measurements and optical microscopy. Laser diffraction particle size analyzer has shown that the average particle diameter decreases with increasing the C12G2 concentration and, hence, the foams are more stable at higher surfactant concentration. Judging from foaming test, optical micrographs, and particle size, it can be concluded that stable nonaqueous foams in the studied systems are mainly caused by the dispersion of L alpha particles and depending on the particle size the foam stability largely differs.     

Ion-exchange foam chromatography: Part I. Preparation of rigid and flexible ion-exchange foams

In order to be able to apply the principles of foam chromatography to ion-exchange processes, preparative methods for open-cell ion-exchange foams, were investigated. Homogeneous ion-exchange foams were prepared by introducing ion-exchange groups on previously prepared phenol-formaldehyde, polyurethane and polyethylene foams. The maximum capacity of the produced sulfonated phenol-formaldehyde cation-exchange foams was 1.85 meq g^-1; that of the styrene-polyurethane interpolymer anion-exchange foams was 2.2 meq g^-1. Weak carboxylic ion-exchange foams were prepared by radiation grafting of polyurethane and polyethylene foams; the maximum capacity of these foams was 4.02 meq g^-1. Heterogeneous ion-exchange foams were prepared by foaming a fine powder of a commercially available cation exchanger with the precursors of open-cell polyether-type polyurethane foam. The capacity of such a foam containing 26% ion-exchange powder was 1.0 meq g^-1. The kinetics of the cation-exchange process on the heterogeneous foams was measured with ⁸⁵Sr.     

A novel methodology for investigating foamy oil stability by an oil-based analogue model

A novel methodology was developed based on oil-based foam to systematically investigate foamy oil stability. The first step was to generate an oil-based analogue model that has similar characteristics of foamy oil. Then, the effects of the key factors were investigated with the created oil-based foam by a new experimental procedure. Moreover, a statistical approach was utilized to ensure reliability of the experimental data. Finally, we proposed a new method to describe foamy oil rupture and simulate its defoaming kinetics. The results showed that the oil-based foam can be precursors to studies on actual foamy oil and other petroleum foams.     

Solvent sorption effects on the structure and properties of PP/Rodrun blends

Toluene, carbon tetrachloride, and tetrahydrofuran sorption and desorption by polypropylene (PP) and PP/thermotropic liquid crystal polymer (Rodrun) blends with 20 and 40% Rodrun contents were studied as well as the effects of the solvent presence on the structure and mechanical properties. The rate of sorption and desorption and the solvent content at the equilibrium were higher in the blends than in pure PP. This was attributed to microcracking in the PP matrix induced by the presence of Rodrun. Taking into account the very low permeability of Rodrun to the solvents of this work, and the increase in specific volume of the blends as a result of sorption, sorption‐induced additional microcracking, partially in the form of debonding of the dispersed Rodrun phase, is also believed to occur. Plasticization was the main effect on mechanical properties. The partially irreversible effect of sorption on the mechanical properties agrees with the proposed partial debonding and weak solvent resistance of these blends. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1090–1100, 2000     

Towards novel super‐elastic foams based on isoperene rubber: Preparation and characterization

A novel and conventional closed cell polyisoprene rubber (IR) foams were produced by a single step limited‐expansion and two step unlimited‐expansion foaming process, respectively. The effect of 3 to 12 part per hundred rubber (phr) of azodicarbonamide (ADC) foaming agent on their structure and properties of developed novel foams were studied. In developed novel foams, the density was strangely independent of ADC content; however, the cell sizes conversely related to ADC content and it decreased by 60% (555‐330 μm) and the internal cell pressure build up from 1 to 3.7 atm, which was related to pressure‐free foaming method. The both reasons of compressed gas trapped inside cells and constant density not only caused unique enhancement in novel foams mechanical properties as hardness and modulus but also improved their dynamic properties as hysteresis and elasticity. Results of conventional IR foams showed that, their foam density as well as dynamic and mechanical properties sharply decreased with increasing ADC content from 3 to 12 phr. For clear expression, in samples with 12 phr of ADC, novel developed foams have more foam density (180%), more hardness (240%), more modulus (290%), and smaller cell size (75%) than conventional foams. Finally, novel developed foams were super‐elastic material with no hysteresis and no plastic deformation while conventional foams had 40% hysteresis and 10% plastic deformation under the same compression conditions.     

Increased expansion ratio,cell density,and compression strength of microcellular poly(lactic acid) foams via lignin graft poly(lactic acid) as a biobased nucleating agent

Green and renewable foaming poly(lactic acid) (PLA) represents one of the promising developments in PLA materials. This study is the first to use the lignin graft PLA copolymer (LG‐g‐PLA) to improve the foamability of PLA as a biobased nucleating agent. This agent was synthesized via ring‐opening polymerization of lignin and lactide. The effects of LG‐g‐PLA on cell nucleation induced by the crystallization, rheological behavior, and foamability of PLA were evaluated. Results indicated that LG‐g‐PLA can improve the crystallization rate and crystallinity of PLA, and play a significant nucleation role in the microcellular foam processing of PLA. LG‐g‐PLA improved the foam morphology of PLA, obtaining a reduced and uniform cell size as well as increased expansion ratio and cell density. With the addition of 3 wt% LG‐g‐PLA content, the PLA/LG‐g‐PLA foams increased the compressive strength 1.6 times than that of neat PLA foams. The improved foaming properties of PLA via a biobased nucleating agent show potential for the production and application of green biodegradable foams.     

Studying the Suitability of Nineteen Lignins as Partial Polyol Replacement in Rigid Polyurethane/Polyisocyanurate Foam

In this study, nineteen unmodified lignins from various sources (hardwood, softwood, wheat straw, and corn stover) and isolation processes (kraft, soda, organosolv, sulfite, and enzymatic hydrolysis) were used to replace 30 wt.% of petroleum-based polyol in rigid polyurethane/polyisocyanurate (PUR/PIR) foam formulations. Lignin samples were characterized by measuring their ash content, hydroxyl content (Phosphorus Nuclear Magnetic Resonance Spectroscopy), impurities (Inductively Coupled Plasma), and pH. After foam formulation, properties of lignin-based foams were evaluated and compared with a control foam (with no lignin) via cell morphology, closed-cell content, compression strength, apparent density, thermal conductivity, and color analysis. Lignin-based foams passed all measured standard specifications required by ASTM International C1029-15 for type 1 rigid insulation foams, except for three foams. These three foams had poor compressive strengths, significantly larger cell sizes, darker color, lower closed-cell contents, and slower foaming times. The foam made with corn stover enzymatic hydrolysis lignin showed no significant difference from the control foam in terms of compressive strength and outperformed all other lignin-based foams due to its higher aliphatic and p-hydroxyphenyl hydroxyl contents. Lignin-based foams that passed all required performance testing were made with lignins having higher pH, potassium, sodium, calcium, magnesium, and aliphatic/p-hydroxyphenyl hydroxyl group contents than those that failed.     

Protein foam application for enhanced oil recovery

Protein foam was explored as a foaming agent for enhanced oil recovery application in this study. The influence of salinity and oil presence on bulk stability and foamability of the egg white protein (EWP) foam was investigated. The results were compared with those of the classical surfactant sodium dodecyl sulfate (SDS) foam. The results showed that the EWP foam is more stable than the SDS foam in the presence of oil and different salts. Although, the SDS foam has more foamability than the EWP foam, however, at low to moderate salinities (1–3 wt% NaCl), both foam systems showed improvement in foamability. At a NaCl concentration of 4.0 wt% and above, foamability of the SDS foam started to decrease drastically while the foamability of the EWP foam remained the same. The presence of oil has a destabilizing effect on both foams but the EWP foam was less affected in comparison to the SDS foam. Moreover, increasing the aromatic hydrocarbon compound percentage in the added oil decreased the foamability and stability of the SDS foam more than EWP foams. This study suggests that the protein foam could be used as an alternative foaming agent for enhanced oil recovery application due to its high stability compared to the conventional foams.     

Effects of Oil on Aqueous Foams: Electrical Conductivity of Foamed Emulsions

Three‐phase foams containing dispersed oils (also called foamed emulsion) are usually encountered in such areas as enhanced oil recovery, food foams, and in foams containing antifoams. The presence of oil causes these complex fluids to exhibit extraordinary properties in contrast to aqueous foams. We experimentally investigated, for the first time, the conductive properties of the foamed emulsions and found that the electrical conductivity increases monotonically with the volumetric liquid fraction, presenting a linear relationship. Combined with the analysis on the foaming capacity and microstructure of this complex fluid, the conductive mechanism is revealed. In these foamed emulsions, the whole conductive network is comprised of two levels of structural hierarchy, which displays a different mechanism from those of the conventional aqueous foams. The lamella of emulsions is taken as primary electrical channel, whereas the secondary electrical channel occurs in the lamella between two bubbles. This conductive behaviour is attributed to the microstructure properties of the foamed emulsions. We believe that such findings are potentially important for a better understanding of the fundamentals of these tri‐phase dispersion systems.     

Hydrophobic,superabsorbing materials from reduced graphene oxide/MoS2 polyurethane foam as a promising sorbent for oil and organic solvents

This study illustrates the preparation of robust superhydrophobic and superoleophilic reduced graphene oxide (rGO) and MoS₂ nanoparticles incorporated polyurethane (PU) foam by in-situ polymerization via the one-shot method. Spectroscopic analyses confirmed the successful formation of nanoparticles and also the development of the hybrid PU material. The sponges were evaluated based on hydrophobicity and oil absorbance capacities and the modified foam exhibits the water contact angle of 151°. The pore size of the foam analyzed using an optical microscope and the effect on the density and porosity were also analyzed. The oil absorption capacity of the foam was studied using standard sorption testing. The oil and organic solvent selectivity and recyclability of hybrid PU foam were performed to estimate whether the foams could be recycled and reused. The modified system shows very high selectivity (83–94%). The recyclability of the foam was about 35 cycles without much reduction in its own weight and after 55 cycles more than 80% of the oil absorption capacity was conserved. The resulting hybrid PU material is highly efficient, porous, ultralight, hydrophobic and reusable sorbent material and displays great potential for versatile environmental remediation.     

Preparation and properties of polyimide/chopped carbon fiber composite foams

In this study, a series of reinforced polyimide (PI)/carbon fiber (CF) composite foams were fabricated through thermal foaming of polyester ammonium salt (PEAS) precursor powders. The PEAS precursor powders containing different contents of chopped CF were synthesized from benzophenone‐3,3′,4,4′‐tetracarboxylic dianhydride (BTDA) and 4,4′‐diaminodiphenyl ether (ODA). The effects of different CF loadings on foaming behavior of PEAS/CF composite precursor powders, final cellular morphology, and physical properties of PI composite foams were investigated. The results revealed that the chopped CF acted as nucleation agent in the foaming process. The dispersion of CF can be evaluated using digital microscope. It is interesting to find that the chopped CF were highly oriented along the direction of cell arrises. As a result, the mechanical properties of PI foams were significantly enhanced owing to the incorporation of chopped CF. Furthermore, the thermal stability of PI composite foams were also slightly improved owing to fine dispersion of CF. In addition, the PI/CF composite foam shows uniform cell size distribution and the best comprehensive physical properties as chopped CF loading at around 6 wt%. Copyright © 2016 John Wiley & Sons, Ltd.