Polymerization of epoxide with hydroxylamides as thermally latent initiators

A new class of thermally latent initiators for the ring‐opening polymerization of epoxides has been developed. The latent initiators developed herein were the hydroxylamides 1a , 1b , and 1c , which were synthesized from phthalide, 3‐isochromanone, and cis‐cyclohexahydrophthalide, respectively, by their ring‐opening reactions with pyrrolidine. These hydroxylamides were designed so that their hydroxyl groups could attack the amide moiety intramolecularly upon heating, leading to ring closure and formation of the corresponding lactones while releasing pyrrolidine, the initiator for the anionic ring‐opening polymerization of an epoxide. The temperatures at which this thermal dissociation occurred were strongly dependent on the hydroxylamide molecular structure. When using the hydroxylamides as thermally latent initiators, the polymerizations of bisphenol‐A diglycidyl ether were investigated at various temperatures. This investigation clarified that the threshold temperature, that is, the temperature at which polymerization was initiated, increased in the order of 1a , 1b , and then 1c . © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 2611–2617     

Polymerization of an epoxy‐containing silacyclobutane and its application to networked polymer synthesis

Polymerization of a silacyclobutane having an epoxy moiety and its application to networked polymer synthesis were examined. Four‐membered ring‐opening polymerization of silacyclobutane having a 3,4‐epoxybutyl group on the silicon atom (OBMSB) was achieved by using a platinum vinyldisiloxane complex with keeping the epoxy ring unchanged. Copolymerization of 1,1‐diethylsilacyclobutane (DESB) with OBMSB by using the same catalyst effectively gave the corresponding copolymers [poly(DESB‐co‐OBMSB)]. Thermal properties of the polyOBMSB, polyDESB, and poly(DESB‐co‐OBMSB) were investigated by DSC and TGA. Cast films of the obtained polymers with 1‐naphthylmethylmethyl‐p‐hydroxyphenylsulfonium hexafluoroantimonate, a small amount of thermally latent acid generator were prepared. Heating the films at 80 °C for 2 h gave crosslinked networked polycarbosilanes through cationic ring‐opening of the epoxy moieties. Thermal and mechanical properties of the networked polymers were investigated by TGA, DSC, and tensile strength measurements. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 3400–3405     

Effect of oligo(spiroorthocarbonate)s on the volume shrinkage of epoxides during crosslinking by sulfonium salt‐initiated cationic polymerization of epoxides

Oligo(spiroorthocarbonate)s 1 , which were synthesized by the polycondensation of pentaerythritol derivatives with tetraethylorthocarbonate, were employed as comonomers in the cationic polymerization of epoxide initiated by sulfonium salt. In the copolymerization, the spiroorthocarbonate moiety of 1 underwent double ring‐opening reaction, leading to the efficient diminution of the volume shrinkage upon the copolymerization. Thermal properties of the resulting networked polymers were evaluated by TGA. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019, 57, 1564–1568     

Development and application of novel ring‐opening polymerizations to functional networked polymers

This Highlight gives an overview of the recent progress in development of new ring‐opening polymerizations (ROPs) and their applications to functional networked polymers in our group. The described ROPs involve thermally induced polymerization of 1,3‐benzoxazine, anionic alternating copolymerizations of epoxides and lactones, and those exhibiting equilibrium nature. These ROPs were successfully applied to the syntheses of the relevant networked polymers, leading to their distinctive features such as high thermal stability, small volume shrinkage, and selective decrosslinking ability, which enabled design and development of next generation materials. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 4847–4858, 2009     

Modification of photoinitiated cationic epoxide polymerizations by sulfides

The addition of sulfides has a marked effect on the rates of onium salt induced photoinitiated cationic ring‐opening polymerizations of epoxide monomers. Various behaviors have been observed that depend on the structure of the sulfide. Dialkyl sulfides strongly inhibit the photopolymerizations of these monomers, whereas diaryl sulfides have a retarding effect on the photopolymerizations. Real‐time infrared spectroscopy and optical pyrometry have been employed as analytical methods to probe the kinetic effects of the addition of a variety of sulfides on cationic epoxide ring‐opening photopolymerizations. A mechanism is proposed that involves the formation of sulfonium salts as intermediates. The observations made in this study have important implications for cationic photopolymerizations in general and for photoinitiated cationic ring‐opening polymerizations of epoxides in particular. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 2504–2519, 2005     

Novel analytical method for the crosslinking process: Infrared thermographic analysis of the thermally latent cationic polymerization of a spiroorthoester and a bifunctional oxetane for the construction of a low‐shrinkage curing system

Thermal behaviors were monitored by infrared thermographic analysis in the copolymerization of a spiroorthoester and a bifunctional oxetane with thermally latent initiators [benzyl tetrahydrothiophenium hexafluoroantimonate (BTHT) and benzyl 4‐hydroxyphenyl methyl sulfonium hexafluoroantimonate (BPMS)]. The copolymerization with BPMS increased the temperature during the copolymerization more than that with BTHT, whereas the exothermicities were lowered with the increase in the initial feed ratio of the spiroorthocarbonate monomer. The high exothermicity in the copolymerization with BPMS is ascribable to the faster propagation of the oxetane monomer with a high heat of polymerization, and this is supported by model reactions and computational calculation. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 2820–2826, 2007     

Ring‐opening polymerization of 1,3‐benzoxazines by p‐toluenesulfonates as thermally latent initiators

p‐Toluenesulfonic acid (TsOH) and several alkyl p‐toluenesulfonates, that is, methyl p‐toluenesulfonate (TsOMe), cyclohexyl p‐toluenesulfonate (TsOCH), and neopentyl p‐toluenesulfonate (TsONP), were evaluated as initiators for the ring‐opening polymerization of benzoxazines. TsOH and TsOMe were highly efficient initiators that induced the polymerization at 60 and 80 °C, respectively. In contrast, TsOCH and TsONP did not initiate the polymerization below 100 °C, while they induced the polymerization at elevated temperatures, 120 and 150 °C, respectively. When TsOCH was used as an initiator, the corresponding polymerization rate was comparable to that observed for the polymerization with using TsOH as an initiator. These results suggested that neutral TsOCH and TsONP can be regarded as “thermally latent initiators,” which underwent the thermal dissociation at the elevated temperatures to generate the corresponding alkyl cations and/or TsOH as the initiators of the polymerization. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Synthesis of copolymers containing a spiro orthocarbonate moiety and evaluation of the volume change during their cationic crosslinking

Spiro orthocarbonate (SOC) monomers having either an exomethylene group {3,3‐dimethyl‐9‐methylene‐1,5,7,11‐tetraoxaspiro[5.5]undecane (ExoSOC)} or an allyl group {9‐allyl‐3,3‐dimethyl‐1,5,7,11‐tetraoxaspiro[5.5]undecane (AllylSOC)} were radically copolymerized with vinyl monomers at several feed ratios to obtain the corresponding copolymers having SOC moieties in the side chain. The obtained copolymers were crosslinked via the double ring‐opening polymerization of the SOC moieties by a treatment with boron trifluoride etherate. The volume changes during the crosslinking of the copolymers were evaluated by density measurements with a gas pycnometer. As the SOC moiety composition increased, the volume shrinkage during the crosslinking was suppressed, and that finally changed into volume expansion. The volume changes during the crosslinking of the copolymers from AllylSOC were slightly larger than those of the copolymers from ExoSOC. The higher volume expansions in the crosslinking of AllylSOC‐based copolymers were ascribable to the lower steric hindrance around the SOC moieties. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 7040–7053, 2006     

Cationic copolymerization behavior of epoxide and 3‐isochromanone

Cationic copolymerization of n‐butyl glycidyl ether (BGE) and 3‐isochromanone (ICM) was investigated using trifluoromethanesulfonic acid (TfOH) as an initiator at 100 °C. In the copolymerization, the reactive site of ICM with the propagating cation was completely different from that in its homopolymerization: in the former, the propagating cation reacted with the carbonyl oxygen of ICM, while in the latter, the propagating cation reacted with the aromatic ring of ICM. In spite of the potential of ICM to undergo the homopolymerization, in the present copolymerization, ICM was consumed smoothly only in the presence of epoxide. As a result, the copolymerization proceeded in a statistic manner to afford the corresponding copolymer bearing ICM‐derived ester linkages distributed in the main chain. Cationic copolymerization of bisphenol A‐diglycidyl ether and ICM was also performed to synthesize the corresponding networked polymer. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013 , 51, 4213–4220     

Photocationic and radical polymerizations of epoxides and acrylates by novel sulfonium salts

Novel sulfonium salts [methyl‐, 2‐indany‐, or 1‐ethoxycarbonylethyl methyl‐2‐naphthylsulfonium hexafluorophosphate and 2‐indany‐, 1‐ethoxycarbonylethyl‐, 2‐methyl‐2‐phenylpropyl‐, 2‐phenylpropyl‐, 2‐phenylethyl‐, 2‐(4‐methoxyphenyl)‐ethyl‐, or 3‐(4‐methoxyphenyl)‐2‐propyl methylphenylsulfonium hexafluorophosphates] were synthesized by the reaction of dimethylsulfate and the corresponding sulfides followed by anion exchange with KPF₆. These sulfonium salts could polymerize epoxy monomers at lower temperatures than previously reported for benzylsulfonium salt initiators. In particular, sulfonium salts with naphthyl groups showed higher photoactivity than already reported for di(4‐tert‐butylphenyl)iodonium and triphenylsulfonium hexafluorophosphates. These sulfonium salts showed higher activity in photoradical polymerization and photocationic polymerization. The photopolymerization was accelerated by the addition of 4‐methoxy‐1‐naphthol, N‐ethylcarbazole, 2,4‐dimethylthioxanthone, phenothiazine, and 2‐ethyl‐9,10‐dimethoxyanthracene as photosensitizers. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3816–3827, 2003     

Non‐Shrinking Networked Materials from the Cross‐Linking Copolymerization of Spiroorthocarbonate with Bifunctional Oxetane

Summary: The cationic ring‐opening copolymerization behavior of SOC1 with BOXT and the properties of the obtained cross‐linked copolymers are described. SOC1 and BOXT are cationically copolymerized under various feed ratios to obtain the corresponding cross‐linked copolymers in 73–96% yields. The volume change during copolymerization could be controlled by the addition of SOC1 to obtain non‐shrinking or volume‐expanding copolymers. The glass transition temperatures (T_g) of the copolymers also decrease linearly with the feed ratio of SOC1, which suggests that the introduction of the flexible poly(SOC1) segment into the rigid BOXT cross‐linked segment relieves the internal stress in the resins that severely degrade their mechanical properties.

Cationic copolymerization of SOC1 and BOXT.     

Cationic polymerizations of 2‐alkyloxazolines catalyzed by bismuth salts

Acidic bismuth salts, such as BiCl₃, BiBr₃, BiJ₃, and Bi‐triflate catalyzed the ring‐opening polymerization of 2‐methoxazoline (MOZ) in bulk at 100 °C, whereas less acidic salts such as Bi₂O₃ or Bi(III)acetate did not. Bi‐triflate‐catalyzed polymerizations of 2‐ethyloxazoline (EtOZ) were performed with variation of the monomer–catalyst ratio (M/C). It was found that the molecular weights were independent of the M/C ratio. The formation of cationic chain ends and the absence of cycles was proven by reactions of virgin polymerization products with N,N‐dimethyl‐4‐aminopyridine or triphenylphosphine. The resulting polymers having modified cationic chain ends were characterized by ¹H NMR spectroscopy and MALDI‐TOF mass spectrometry. The polymerization mechanism including chain‐transfer reactions is discussed. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 4777–4784, 2008     

Copolymers containing a spiro orthoester moiety that undergo no shrinkage during cationic crosslinking

A spiro orthoester with an exomethylene group (exoSOE) was radically copolymerized with acrylonitrile or vinyl acetate at several feed ratios to obtain the corresponding copolymers having spiro orthoester moieties in the side chain. The obtained copolymers could be crosslinked via the double ring‐opening polymerization of the spiro orthoester moieties in their side chain by a treatment with BF₃OEt₂. The volume changes upon the crosslinking of the copolymers were evaluated by density measurements with a micromeritics gas pycnometer. The copolymers experienced less than 1% volume expansion instead of volume shrinkage during typical cationic crosslinking, regardless of the copolymer compositions. Negligible shrinkage was observed during the thermal cationic crosslinking of a film cast from a nitrobenzene solution of the copolymers containing a benzylthiophenium salt as a thermally latent cationic initiator. The constantly low volume changes during the crosslinking of the copolymers from exoSOE probably depended on the almost zero volume change during the cationic polymerizations of spiro orthoester derivatives. This indicates that exoSOE is an effective monomer for crosslinkable polymers without volume changes. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3666–3673, 2006     

Synergistic interaction of epoxides and N‐vinylcarbazole during photoinitiated cationic polymerization

A kinetic study was conducted of the independent photoinitiated cationic polymerization of a number of epoxide monomers and mixtures of these monomers with N‐vinylcarbazole. The results show that these two different classes of monomers undergo complex synergistic interactions with one another during polymerization. It was demonstrated that N‐vinylcarbazole as well as other carbazoles are efficient photosensitizers for the photolysis of both diaryliodonium and triarylsulfonium salt photoinitiators. In the presence of large amounts of N‐vinylcarbazole, the rates of the cationic ring‐opening photopolymerization of epoxides are markedly accelerated. This effect has been ascribed to a photoinitiated free‐radical chain reaction that results in the oxidation of monomeric and polymeric N‐vinylcarbazole radicals by the onium salt photoinitiators to generate cations. These cations can initiate the ring‐opening polymerization of the epoxides, leading to the production of copolymers. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 3697–3709, 2000     

Infrared thermography analysis of the thermally latent polymerization of 3‐ethyl‐3‐phenoxymethyloxetane

Infrared thermography was employed to analyze multiple batches of the thermally latent polymerization of 3‐ethyl‐3‐phenoxymethyloxetane at once. The temperature changes in the polymerization depended on the polymerization rates. That is, a fast polymerization was exothermic, increasing the temporal temperature of the polymerization by approximately 130 °C within a few minutes. Infrared thermography, which can analyze multiple samples instantaneously, proved effective as a screening method for thermally latent curing systems. Exothermicity in the crosslinking polymerization of 1,4‐bis(3‐ethyloxetanylmethoxy)benzene was also analyzed by infrared thermography. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 5519–5524, 2006     

Cationic cure of epoxy resin initiated by methylanilinium salts as a latent thermal initiator

The effect of the novel N‐crotyl‐N,N‐dimethyl‐4‐methylanilinium hexafluroantimonate (CMH) initiator on cure kinetics and rheological properties of diglycidylether of bisphenol A (DGEBA) epoxy cationic system was investigated. From DSC measurements of the DGEBA/CMH system, it was found that this system exhibited excellent thermal latent characteristics at a given temperature and revealed complex cure behavior as indicated by multiple exotherms. The conversion and conversion rate of the DGEBA/CMH system increased with increasing the concentration of initiator, attributed to the high activity of CMH. Viscoelastic properties during gel formation of DGEBA initiated by CMH were investigated by rheological techniques under isothermal conditions. The gel time obtained from the modulus crossover point t(G′) = G″ was affected by a high curing temperature and the concentration of CMH, resulting in a high degree of network formation in cationic polymerization. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2397–2406, 2001