Investigation of bending modulus of fiber-reinforced syntactic foams for sandwich and structural applications

Polymer composite foams or syntactic foams containing 0.9, 1.76, 2.54, 3.54 and 4.5 vol% of E-glass short fibers were processed and subjected to a three-point bending test. The results show that the flexural modulus increased with fiber content, with the exception of 1.76% and 3.5% of fibers. This deviation was due to a higher void content for 1.76% and a non-uniform distribution of fibers in the polymer composite foam system for 3.5%. However, in general, the incorporation of chopped strand fibers improved the flexural behavior of the syntactic foam system without much variation in density, thus making the reinforced syntactic foams act as improved core materials for sandwich and other structural applications. Copyright © 2007 John Wiley & Sons, Ltd.     

Effects of flame‐retardant ramie fiber on enhancing performance of the rigid polyurethane foams

Ramie fiber (RF) with excellent tensile strength was treated by a flame retardant and obtained the modified RF (MRF) that is incombustible. Then, MRF was used to improve the performance of rigid polyurethane foams (RPUF). The mechanical properties of the composite were investigated by compressive strength test and shear stress test. The fire characteristics were studied using a cone calorimeter. And the thermal decomposition and flammable properties were further evaluated using thermogravimetric analysis and limiting oxygen index. The results showed that MRF improve the mechanical properties of RPUF and eliminate the harm of flammability of RF on the RPUF.     

The glass transition temperature of nonstoichiometric epoxy–amine networks

Glass transition temperatures (T_g) of nonstoichiometric epoxy-amine networks based on the diglycidylether of bisphenol A (DGEBA), are analyzed in terms of the network structure. In most cases reasonable predictions of T_g can be made using an empirical equation reported by L. E. Nielsen together with the experimental T_g value of the stoichiometric network and statistical calculations of the concentration of elastic chains. It is stated that in these rigid networks the concentration of elastic chains is the main structural factor associated to the variations of T_g with stoichiometry. For flexible networks based on the diglycidylether of butanediol (DGEBD), the effect of elastic chains on the T_g value is much less significant.     

Effect of zeolite and boric acid on epoxy‐based composites

Epoxy composites filled with boric acid and natural zeolite with different percentage (1, 5, and 10 wt%) were prepared. Hexamethylenediamine and polyethylenpolyamine were used as curing agents. The prepared samples and starting materials were examined using the methods of thermal analysis and scanning electron microscopy. The parameters of thermal decomposition in argon were analyzed. The limiting oxygen index was calculated in accordance with Van Krevelen and Hoftyzer equation. The thermal characteristics of the studied composites depend on the filler content. The results showed that the incorporation of 10 wt% fillers both boric acid and natural zeolite significantly improved the thermal properties of the obtained composites. Copyright © 2016 John Wiley & Sons, Ltd.     

Thermal conductivity of open‐cell polyolefin foams

The thermal conductivity and the cellular structure of novel open‐cell polyolefin foams produced by compression molding and based on blends of an ethylene‐vinyl acetate copolymer (EVA) and a low‐density polyethylene (LDPE) have been studied in the temperature range between 24 and 50 °C. The experimental results have shown that the cellular structure of the analyzed materials has interconnected cells because of the presence of large and small holes in the cell walls, this structure being clearly different to the typical structure of open‐cell polyurethane foams. It has been found that at low temperatures the materials have a slightly higher thermal conductivity than closed‐cell polyolefin foams of similar densities. The different mechanisms of heat flow, conduction, convection, and radiation have been analyzed by using experimental measurements and a theoretical model. It has been proved that, in spite of having an open‐cell structure, the convention mechanism is negligible, being the radiation mechanism the one which made different the conductivity of materials with varying cellular structures. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 212–221, 2008     

Dynamic mechanical properties of epoxy‐phenolic mixtures

The dynamic‐mechanical properties of different mixtures formed by an epoxy resin (DGEBA type) and a phenolic resin (resole type) cured by trietylenetetramine and/or p‐toluensulphonic acid at different concentrations have been studied by means of dynamic mechanical thermal analysis (DMTA). All samples were cured by pressing at 90 °C during 6 h. The mechanical studies were performed between ?100 to 300 °C at a heating rate of 2 °C/min. This study was also carried out for the epoxy‐TETA and phenolic‐p‐toluensulphonic acid systems. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1548–1555, 2005     

Surface modification of epoxy‐functionalized acrylate colloids

A synthetic route towards surface modified, monodisperse, spherical particles is presented. The precursor particles exhibit epoxy‐functionalities which can be opened afterwards with an appropriate nucleophile. Via this route, dye labeled particles are obtained. Copyright © 2004 John Wiley & Sons, Ltd.     

Influence of chromophore concentration and network structure on the photo‐orientation properties of crosslinked epoxy‐based azopolymers

An azo prepolymer (TAZ) was synthesized by reaction between Disperse Orange‐3 (DO3) and diglycidyl ether of bisphenol A (DGEBA). Selected amounts of TAZ were blended with DGEBA and cured with an aliphatic diamine, either meta‐xilylenediamine (MXDA) or polyetheramines (Jeffamine D series). The photoinduced anisotropy and optical storage properties in two series of crosslinked epoxy‐based azo polymers with different architectures and chromophore contents (from 3 to 24 in weight) have been investigated. Measurements of the birefringence (Δn) induced with linearly polarized 488 nm light show that the Δn values increases with DO3 weight fraction. Networks with the same chromophore concentration but different backbones exhibit similar levels of induced anisotropy under the same irradiation conditions. The remaining birefringence and relaxation times are influenced by the molecular weight between crosslinks of networks. Higher is reflected in shorter relaxation times and lower remaining birefringence. In terms of the level of induced dichroism measured on relaxed films, it was found an agreement with the remaining anisotropy. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1004–1014, 2009     

Enhanced interfacial interaction by grafting carboxylated‐macromolecular chains on nanodiamond surfaces for epoxy‐based thermosets

A novel core‐shell‐structured carboxylated‐styrene butadiene rubber (XSBR)‐functionalized nanodiamond (ND‐XSBR) was synthesized and characterized. Epoxy (EP) nanocomposites toughened by pristine ND and ND‐XSBR were investigated and compared. The ND‐XSBR‐reinforced nanocomposite exhibited mechanical properties superior to those of the one filled by pristine ND. At a low‐filler loading, the ND‐XSBR exhibited an impressive toughening effect. The maximum flexural strength was shown when the filler loading was as low as 0.1 wt % for the EP/ND‐XSBR nanocomposite. Furthermore, enhanced fracture toughness and fracture energy were shown by surface functionalization, representing enhanced compatibility between the ND‐XSBR and EP matrix. The glass transition temperature (T_g) and storage modulus of the nanocomposites were studied, and the EP/ND‐XSBR0.1 nanocomposite exhibited the highest T_g owing to the stronger interfacial interaction. The EP/ND‐XSBR0.2 exhibited higher storage modulus and T_g than the EP/ND0.2, because the higher interfacial interaction can restrict the molecular mobility of the EP by the functionalized ND‐XSBR. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 1890–1898     

Flame retardant epoxy composites with epoxy‐containing polyhedral oligomeric silsesquioxanes

A kind of polyhedral oligomeric silsesquioxanes (POSS) containing the propoxyl‐epoxy and phenyl groups (pr‐ep‐Ph‐POSS) was synthesized via hydrolytic condensation reaction. Fourier transform infrared spectroscopy (FTIR), nuclear magnetic resonance spectroscopy, and matrix‐assisted laser desorption/ionization time‐of‐flight mass spectrometry identified the structure of the pr‐ep‐Ph‐POSS, including major caged Si₆O₉ (T6), Si₁₀O₁₅ (T10), Si₁₂O₁₈ (T12), etc. The pr‐ep‐Ph‐POSS was applied into the epoxy resin to achieve EP/pr‐ep‐Ph‐POSS composites. Thermogravimetric analysis indicated that EP/pr‐ep‐Ph‐POSS showed excellent thermal properties than pure EP. The fire behaviors of EP/pr‐ep‐Ph‐POSS composites were evaluated based on the cone calorimetry, limiting oxygen index (LOI), UL‐94 vertical burning test, and smoke density test. The smoke density decreased by ~30%, the LOI value reached to 26.4%, dripping was inhibited, and the peak of heat release rate decreased by ~62%. X‐ray photoelectron spectroscopy analysis and FTIR indicated that protective‐barrier effect is the main flame‐retardant mode of action for pr‐ep‐Ph‐POSS, due to the formation of the Si‐O‐Si, Si‐O‐C, and Si‐C condensed phase, which improve the thermal stability, strength, and integrity of the char layer.     

Superior heat‐resistant and oil‐resistant blends based on dynamically vulcanized hydrogenated acrylonitrile butadiene rubber and polyamide 12

High‐performance thermoplastic vulcanizates (TPVs) are the new generation of TPVs that provide superior heat and oil aging behavior. TPVs based on hydrogenated acrylonitrile butadiene rubber and polyamide 12 (PA12) have been first developed by the dynamic vulcanization process, in which selective cross‐linking of the elastomer phase during melt mixing with the thermoplastic phase (PA12) was carried out simultaneously. In this present investigation, hydrogenated acrylonitrile butadiene rubber (HNBR)/PA12 and partially hydrogenated carboxylated acrylonitrile butadiene rubber (XHNBR)/PA12 with blend ratio of 50:50, 60:40, and 70:30 wt% were prepared at 185°C at a rotor speed of 80 rpm for 5 min. Di‐(2‐tert‐butyl peroxy isopropyl) benzene was chosen as the suitable cross‐linking peroxide to pursue the dynamic vulcanization. TPV based on 50:50 HNBR/PA12 and XHNBR/PA12 show better physico‐mechanical properties, rheological behavior, thermal stability, dynamic mechanical analysis, and creep behavior among all the TPVs. Morphology study reveals that dispersed phase morphology has been formed with an average dimension of the rubber particles in the range of 0.8–1.5 µm. For aging test, TPVs were exposed to air and ASTM oil 3, respectively. Air aging tests were carried out in hot air oven for 72 hr at 125°C, while the oil aging tests were carried out after immersion of the samples into the oils in an aging oven. After aging, there is only slight deterioration in the physico‐mechanical properties of the TPVs. In case of 50:50 blends of HNBR/PA12 and XHNBR/PA12, the retention of the properties upon after aging was found excellent. These TPVs are designed to find potential application in automotive sector especially for under‐hood‐application, where high‐temperature resistance as well as high oil resistance is of prime importance. Copyright © 2016 John Wiley & Sons, Ltd.     

Well‐controlled 3D skeletal epoxy‐based monoliths obtained by polymerization induced phase separation

We recently presented a short communication on the preparation of epoxy‐based monoliths possessing highly ordered structures by polymerization induced phase separation based on the spinodal decomposition. In this article, we describe in detail on reaction mechanisms and structural properties of the epoxy‐based monoliths with well‐controlled macropores in the micrometer range. We prepared epoxy‐based monoliths based on diglycidyl ether of bisphenol A, bis(4‐aminocyclohexyl)methane, and polyethylene glycol with a bicontinuous structure by in situ step‐growth polymerization. Different morphology of epoxy‐based monoliths could be obtained by changing formulation of monomers and porogenic solvents. Characterizations of their morphologies were performed using scanning electron microscopy, mercury intrusion porosimetry, small angle X‐ray scattering, and gas adsorption measurement (BET method). © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 3272–3281, 2008     

Toughening of nylon‐6 with epoxy‐functionalized acrylonitrile‐butadiene‐styrene copolymer

Glycidyl methacrylate (GMA) functionalized acrylonitrile‐butadiene‐styrene (ABS) copolymers have been prepared via an emulsion polymerization process. The epoxy‐functionalized ABS (e‐ABS) particles were used to toughen nylon‐6. Molau tests and FTIR results showed the reactions between nylon‐6 and e‐ABS have taken place. Scanning electron microscopy (SEM) displayed the compatibilization reaction between epoxy groups of e‐ABS and nylon‐6 chain ends (amine or carboxyl groups), which improve disperse morphology of e‐ABS in the nylon‐6 matrix. The presence of only a small amount of GMA (1 wt %) within the e‐ABS copolymer was sufficient to induce a pronounced improvement of the impact strength of nylon‐6 blends; whereas further increase of the GMA contents in e‐ABS resulted in lower impact strength because of the crosslinking reaction between nylon‐6 and e‐ABS, resulting in agglomeration of the ABS particles. SEM results showed shear yielding of the nylon‐6 matrix and cavitation of rubber particles were the major toughening mechanisms. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2170–2180, 2005     

Density functional theory study on mechanisms of epoxy‐phenol curing reaction

A comprehensive picture on the mechanism of the epoxy‐phenol curing reactions is presented using the density functional theory B3LYP/ 6‐31G(d,p) and simplified physical molecular models to examine all possible reaction pathways. Phenol can act as its own promoter by using an addition phenol molecule to stabilize the transition states, and thus lower the rate‐limiting barriers by 27.0–48.9 kJ/mol. In the uncatalyzed reaction, an epoxy ring is opened by a phenol with an apparent barrier of about 129.6 kJ/mol. In catalyzed reaction, catalysts facilitate the epoxy ring opening prior to curing that lowers the apparent barriers by 48.9–50.6 kJ/mol. However, this can be competed in highly basic catalysts such as amine‐based catalysts, where catalysts are trapped in forms of hydrogen‐bonded complex with phenol. Our theoretical results predict the activation energy in the range of 79.0–80.7 kJ/mol in phosphine‐based catalyzed reactions, which agrees well with the reported experimental range of 54–86 kJ/mol. © 2014 Wiley Periodicals, Inc.     

Synthesis of a carbon nanotubes/ZnAl‐layered double hydroxide composite as a novel flame retardant for flexible polyurethane foams

A composite consisting of carbon nanotubes and zinc aluminum‐layered double hydroxide (CNT/ZnAl‐LDH) with good solubility in liquid media was synthesized by a co‐precipitation method. The structural characterization and morphological observation demonstrated that the composite displayed a heterostructure with CNTs embedded in ZnAl‐LDH nanosheets. The influence of CNT/ZnAl‐LDH on the thermal stability and flammability performance of flexible polyurethane (PU) foams was characterized. It was established that CNT/ZnAl‐LDH could improve the thermal stability while reduce the peak heat release rate as well as the total smoke release of PU foams. The formation of a protective char with increased mechanical properties and high graphitization degree was mostly postulated for the improved flame retardancy. Copyright © 2015 John Wiley & Sons, Ltd.     

Electrically conductive epoxy‐based nanocomposite adhesives loaded with silver‐coated copper and silver‐coated reduced graphene oxide nanoparticles

In this research, a conductive adhesive based on epoxy resin as the polymer matrix and silver‐coated copper powder and silver‐coated reduced graphene oxide as conductive fillers was synthesized. Graphene oxide was synthesized by modified Hummer's method. It was reduced and modified by silver powder. Copper particles were coated with silver using the electroless plating method. Finally, conductive nanocomposite adhesives were prepared using conductive fillers with different weight fractions. The structural properties of fillers were identified by Fourier‐transform infrared (FTIR) and induced coupled plasma (ICP) analysis and the morphology of the samples by scanning electron microscopy (SEM). Finally, conductive properties, lap shear strength, and thermal stability of adhesive were evaluated. The conductive adhesive prepared with optimized properties have 70% weight percentage silver‐coated copper powder and 1% weight percentage silver‐coated reduced graphene oxide. The bulk resistivity of the optimum sample was 1.6 × 10^‐2 Ω.cm, and the lap shear strength was 7.10 MPa. Also, thermogravimetric analysis showed that the weight loss of adhesive decreased from 88.72% to 30.55% during heating, which showed the addition of fillers improves the thermal stability of adhesive.     

Density functional theory study of mechanism of epoxy‐carboxylic acid curing reaction

A comprehensive picture on the mechanism of the epoxy‐carboxylic acid curing reactions is presented using the density functional theory B3LYP/6‐31G(d,p) and simplified physical molecular models to examine all possible reaction pathways. Carboxylic acid can act as its own promoter by using the OH group of an additional acid molecule to stabilize the transition states, and thus lower the rate‐limiting barriers by 45 kJ/mol. For comparison, in the uncatalyzed reaction, an epoxy ring is opened by a phenol with an apparent barrier of about 107 kJ/mol. In catalyzed reaction, catalysts facilitate the epoxy ring opening prior to curing that lowers the apparent barriers by 35 kJ/mol. However, this can be competed in highly basic catalysts such as amine‐based catalysts, where catalysts can enhance the nucleophilicity of the acid by forming hydrogen‐bonded complex with it. Our theoretical results predict the activation energy in the range of 71 to 94 kJ/mol, which agrees well with the reported experimental range for catalyzed reactions. © 2017 Wiley Periodicals, Inc.     

Curing kinetics and glass‐transition temperature of hexamethylene diisocyanate‐based polyurethane

The curing process of hexamethylene diisocyanate‐based polyurethane has been monitored by applying FTIR and DSC methods. A general relationship between glass‐transition temperature (T_g) and conversion of curing process has been obtained. This suggests that the reaction path and the relative reaction rates are independent of the curing temperature. The reaction kinetics of the system is analyzed using the T_g data converted to the conversion of the curing process. A set of experimental data and one theoretical model of T_g versus chemical conversion are presented to prove the assumption where a direct one‐to‐one relationship between the T_g (as measured) and the chemical conversion is obtained. Apparent activation energies (E_a) obtained by applying three different methods suggest good agreement. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 2213–2220, 2000     

Synthesis and characterization of epoxy‐based semi‐interpenetrating polymer networks sulfonated polyimides proton‐exchange membranes for direct methanol fuel cell applications

Novel epoxy‐based semi‐interpenetrating polymer networks (semi‐IPNs) of aromatic polyimide, derived from 2,2‐benzidinedisulfonic acid (BDSA), were prepared through a thermal imidization reaction. Dynamic scanning calorimetry (DSC) and Fourier transform infrared spectroscopy (FTIR) were utilized to verify the synchronization of the imidization of sulfonated poly(amic acid) (SPAA) and the crosslinking reactions of epoxy. The semi‐IPNs of epoxy/sulfonated polyimides (SPI‐EPX) exhibit excellent film‐forming characteristics and mechanical integrity at room temperature. Conductivities at 100 °C of 0.0243 S cm^?1 (SPI‐EP30) and 0.0141 S cm^?1 (SPI‐EP50) were obtained, which are similar to that of the Nafion 117 (0.0287 S cm^?1). The increase in the conductivity of SPI‐EP(30,40) with temperature is more rapid than that of Nafion 117. The SPI‐EPX exhibited lower methanol permeability than did Nafion117. The hydrolytic stability of the SPI‐EPX was followed by FTIR spectroscopy at regular intervals. SPI‐EPX prepared using epoxy‐based semi‐IPNs of sulfonated polyimide, SPI‐EP(40,50), exhibited higher hydrolytic stability than the phthalic polyimides (five‐membered ring polyimides).The microstructure was analyzed using atomic force microscopy (AFM) in the tapping mode, which demonstrated that SPI‐EP50 exhibited a nanophase that was separated into an essentially reticulated and venous hydrophobic and hydrophilic domains. Transmission electron microscopy (TEM) confirmed widespread and well‐connected hydrophilic domains, proving the higher hydrolytic stability and strong proton‐transporting properties of the SPI‐EPX membrane. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 2262–2276, 2008     

Fine tuning of SAP properties via epoxy‐silane surface modification

Using 3‐[(2,3‐epoxypropoxy)‐propyl]‐trimethoxysilane as a surface modifier, superabsorbent polymers with improved gel strength in their swollen state and saline absorbency under load are synthesized. The products are characterized using attenuated total reflectance–Fourier transform infrared spectroscopy (ATR–FTIR), rheometry, scanning electron microscopy–energy dispersive X‐ray analysis, contact angle, thermogravimetric analysis, water absorbency and gel content. The temperature and the duration effect of the surface‐treatment process on residual monomer content are also investigated by high performance liquid chromatography. The gel strength (as shown by storage modulus) and absorbency under load are improved up to 3500–4000 Pa, and 30–40 g/g, respectively. It is suggested that the surface of the superabsorbent polymer particles has been modified by two mechanisms: i.e. interpenetrating polymer network and cross‐linking. Moreover, the surface modification has enhanced thermo‐stability and prohibited undesirable gel blockage. Depending on the post‐treatment method used, the wetting behavior of particles is also altered. Copyright © 2017 John Wiley & Sons, Ltd.