Synthesis and characterization of UV‐curable ladder‐like polysilsesquioxane

Various ladder‐like structured poly(phenyl‐co‐methacryl silsesquioxane)s (LPMSQ)s with high molecular weight (M_w = 10,000 ～ 40,000) were synthesized by direct hydrolysis and polymerization in the presence of base catalyst at 25 °C. Synthesized LPMSQs mainly showed ladder‐like structure and photo‐cure reaction by 100 mW/cm² (360 nm) for 10 s without any photo‐cure initiators. Chemical composition and structural analysis of the obtained LPMSQs were characterized using ¹H NMR, ²⁹Si NMR, Fourier transform infrared spectroscopy (FTIR), gel permeation chromatography (GPC), and X‐ray diffraction (XRD). Physical properties of LPMSQs before and after photcuring were analyzed by Nanoindentation. Surface modulus increased to 8GPa and hardness of thin films increased from 100 to 400 MPa. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Preparation and thermal properties of a novel UV‐cured star polyurethane acrylate coating

A novel star polyurethane acrylate (SPUA) used for UV‐curable coating was prepared from 2,4‐toluene diisocyanate, 2‐hydroxyethyl arcylate, and hexakis(2‐hydroxyethyl)melamine, and characterized using FTIR, ¹H‐NMR, and elemental analysis. Its UV curing behaviors investigated via FTIR clearly indicated that this monomer could be cured rapidly at air atmosphere. The conversion of the unsaturated bond of the cured monomer sample is near to 72% after exposed under UV light for 40 sec. The hardness, flexibility, and mechanical properties of the cured film were also investigated. The thermal stability of the cured film was studied using thermogravimetric analysis (TGA) and real time Fourier transform infrared (RTFTIR). Results showed that this oligomer has some superior properties and can be used for UV curing coating. Copyright © 2007 John Wiley & Sons, Ltd.     

Synthesis and thermal behavior of a novel UV‐curable transparent flame retardant film and phosphorus‐nitrogen synergism of flame retardancy

A novel phosphorus monomer (PDHA) has been synthesized through phenyl dichlorophosphate (PDPC) reacting with 2‐hydroxyethyl acrylate (HEA). The structure of PDHA was characterized by Fourier transform infrared spectroscopy (FTIR) and ¹H nuclear magnetic resonance spectroscopy (¹H NMR). A series of UV curable resins were manufactured by blending PDHA with triglycidyl isocyanurate acrylate (TGICA) at different weight ratios. The fire performance was examined by micro‐scale combustion calorimeter (MCC) and limiting oxygen index (LOI). The results obtained from MCC indicated that the addition of PDHA to TGICA reduced the HRR and HRC. In addition, the LOI values varied from 28 to 34. The char residues of the composites were observed by scanning electron microscopy (SEM). Their thermal degradation behavior was investigated by thermogravimetric analysis and real time FTIR analysis (RT‐FTIR). The test results indicated that when the weight ratio of PDHA/TGICA = 1:1, the onset temperature of the composite was highest and the most char residue at 700°C was observed. RT‐FTIR showed that the phosphate group of PDHA first degraded to form poly(phosphoric acid)s at around 300°C, which had the major contribution to form the compact char to protect the sample from further degradation. Copyright © 2010 John Wiley & Sons, Ltd.     

Effect of polymerically‐modified clay structure on the morphology and properties of UV‐cured polyurethane acrylate/clay nanocomposites

Polyurethane acrylate (PUA)/clay nanocomposites were prepared by UV‐curing from a series of styrene‐based polymerically‐modified clays and PUA resin. Effect of the chemical structure of the polymeric surfactants on the morphology and tensile properties of nanocomposites has been explored. X‐ray diffraction (XRD) and transmission electron microscopy (TEM) experimental results indicated that surfactants having hydroxyl or amino groups show better dispersion and some of the clay platelets were fully exfoliated. However, the composites formed from pristine clay and other polymerically‐modified clays without hydroxyl or amino groups typically contained both tactoids and intercalated structure. The mechanical properties of PUA composites were greatly improved where the organoclays dispersed well. Thermogravimetric analysis (TGA) and differential scanning calorimeter (DSC) were carried out to examine the thermal properties of the composites. The results showed that the loading of polymerically‐modified clays do not effect the thermal stability, but increased the Tgs of PUA/clay composites. Copyright © 2010 John Wiley & Sons, Ltd.     

The maleimide modified epoxy resins for the preparation of UV‐curable hybrid coatings

In the present study, maleimide‐modified epoxide resin containing UV‐curable hybrid coating materials were prepared and coated on polycarbonate substrates in order to improve their surface properties. UV‐curable, bismaleimide‐modified aliphatic epoxy resin was prepared from N‐(p‐carboxyphenyl) maleimide (p‐CPMI) and cycloaliphatic epoxy (Cyracure‐6107) resin. The structure of the bismaleimide modified aliphatic epoxy resin was analyzed by FTIR and the characteristic absorption band for maleimide ring was clearly observed at 3100 cm^?1. Silica sol was prepared from tetraethylorthosilicate (TEOS) and methacryloxy propyl trimethoxysilane (MAPTMS) by sol–gel method. The coating formulations with different compositions were prepared from UV‐curable bismaleimide‐based epoxy oligomer and sol–gel mixture. The molecular structure of the hybrid coating material was analyzed by ²⁹Si‐CP/MAS NMR spectroscopy techniques. In the ²⁹Si CP/MAS NMR spectrum of the hybrid coating, mainly two kinds of signals were observed at ?68 and ?110 ppm that correspond to T³ and Q⁴ peaks, respectively. This result shows that a fully condensed structure was obtained. The thermal and morphological properties of these coatings materials were investigated by using TGA and SEM techniques. Hardness and abrasion resistance properties of coating materials were examined and both were found to increase with sol–gel precursor content of the coating. The photopolymerization kinetics was investigated by using RT‐IR. 70% conversion was attained with the addition of 15 wt% of BMI resin into the acrylate‐based coating formulation. It was found that the UV‐curable organic–inorganic hybrid coatings improved the surface properties of polycarbonate. Copyright © 2009 John Wiley & Sons, Ltd.     

UV‐curable acrylate‐based nanocomposites: effect of polyaniline additives on the curing performance

Composites of nanostructured polyaniline (PANI) conducting polymer in a polyester acrylate (PEA) formulation were made to provide conductive organic coatings. The effect of the presence and amount of PANI on the photocuring performance of the ultraviolet (UV)‐curable acrylate system has been investigated employing real‐time Fourier transform infrared spectroscopy as the main technique. Longer initial retardation of the radical polymerization and lower rates of cross‐linking reactions were observed for dispersions containing PANI of higher than 3wt.%. The PEA/PANI samples were more affected than the neat PEA resin by the changes in UV light intensity and oxygen accessibility during UV curing. Samples with higher PANI content, of up to 10wt.%, were tested and could be partially cured even at UV light intensities as low as 2 mW cm^?2 when the oxygen replenishment into the system was inhibited. Thermal analysis revealed that the presence of PANI did not induce any significant change in Tg of the cured system, meaning that early decrease in mobility and vitrification is not the reason for lower ultimate conversion of the dispersions with higher PANI content compared with the neat PEA resin. Curing under strong UV lamps, of 1.5 W cm^?2 intensity, made it possible to reach high degrees of conversion on films with similar mechanical properties independent of the PANI content. Copyright © 2013 John Wiley & Sons, Ltd.     

Development of toughened bio‐based epoxy with epoxidized linseed oil as reactive diluent and cured with bio‐renewable crosslinker

In the current work, renewable resourced toughened epoxy blend has been developed using epoxidized linseed oil (ELO) and bio‐based crosslinker. Epoxidation of linseed oil was confirmed through FTIR and ¹H NMR spectra. The ELO bio‐resin was blended at different compositions (10, 20, and 30 phr) with a petroleum‐based epoxy (DGEBA) as reactive diluent to reduce the viscosity for better processibility and cured with cardanol‐derived phenalkamine to overcome the brittleness. The flow behavior of the neat epoxy and modified bio‐epoxy resin blend systems was analyzed by Cross model at low and high shear rates. The tensile and impact behavior studies revealed that the toughened bio‐epoxy blend with 20 to 30 phr of ELO showed moderate stiffness with much higher elongation at break 7% to 13%. Incorporation of higher amount of ELO (20 to 30 phr) increases enthalpy of curing without affecting peak temperature of curing. The thermal degradation behavior of the ELO based blends exhibits similar trend as neat epoxy. The higher intensity or broadened loss tangent curve of bio‐epoxy blends revealed higher damping ability. FE‐SEM analysis showed a rough and rippled surface of bio‐based epoxy blends ensuring effective toughening. Reduced viscosity of resin due to maximum possible incorporation of bio‐resin and use of phenalkamine as curing agent leads to an eco‐friendly toughened epoxy and can be useful for specific coating and structural application.     

Modified soybean oil as a reactive diluent: Synthesis and characterization

Soybean oil was modified in two steps: (1) conjugation of soybean oil and (2) Diels‐Alder addition with 3‐(trimethoxysilyl)propyl methacrylate, 2,2,2‐trifluoroethyl methacrylate and triallyl ether acrylate. The structures were characterized using ¹H NMR, ¹³C NMR, ¹³C‐¹H gradient heteronuclear single quantum coherence (gHSQC) NMR spectroscopy, and MALDI‐TOF mass spectrometry. The ¹³C‐¹H gHSQC NMR spectra helped confirm the formation of a cyclohexene ring in all reactions, indicating a Diels‐Alder addition. The diluent efficiency of modified soybean oil was evaluated in long oil alkyd formulation. Triallyl ether functionalized soybean oil resulted in the highest reduction in the viscosity of the alkyd formulations. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 3045–3059     

UV‐cured polyester‐acrylate nanocomposite films with silane‐grafted silica nanoparticles

UV‐curing technique was employed in this study to prepare polyester‐acrylate nanocomposite films with silane‐grafted silica nanoparticles. Methacryloxypropyl trimethoxysilane was grafted to the surfaces of silica nanoparticles to improve dispersion of silica nanoparticles as well as interfacial adhesion between the resin matrix and silica nanoparticles. The silane‐grafting was confirmed by nuclear magnetic resonance and infrared spectroscopy. The effects of the silane‐grafting on the mechanical and optical properties as well as UV‐curing behavior of the nanocomposite films were investigated. The tensile strength, transmittance, UV‐curing rate, and final chemical conversion of the nanocomposite films were increased by use of the grafted silica nanoparticles as compared to the use of neat silica nanoparticles. Copyright © 2011 John Wiley & Sons, Ltd.     

Long‐term stability of an ambient self‐curable latex based on colloidal dispersions in water of two reactive polymers

An ambient self‐curable latex (ASCL) was prepared via the blending of colloidal dispersions in water of a chloromethylstyrene‐functionalized copolymer and a tertiary‐amine‐functionalized copolymer. Upon casting and drying under ambient conditions, the ASCL could generate crosslinked continuous polymer films. The crosslinking occurred via the Menschutkin reaction (quaternization) between the two types of functional groups. Because this reaction was reversible at high temperatures, the films could be decrosslinked and hence were self‐curable. The prepared ASCL exhibited excellent colloidal and chemical stability during long‐term storage: no significant changes in the colloidal properties, such as the particle size, electrophoretic mobility, and crosslinking reactivity, were observed after 48 months of storage. The electrophoretic measurements indicated that the electrostatic repulsion between the negatively charged particles of the ASCL was responsible for the excellent stability. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 2598–2605, 2005     

Synthesis of UV‐cured acrylic–silica hybrid nanocomposites from dendritic acrylic oligomer and acrylic‐functionalized silica

An acrylic–silica hybrid polymeric nanocomposite, comprising well‐distributed silica nanoparticles in acrylic matrix, has been synthesized at a markedly rapid rate from a dendritic acrylic oligomer (DAO) and an acrylic‐functionalized silica (A‐silica) via UV‐curing. A‐silica was made by functioning colloidal silica nanoparticles with 3‐methacryloxypropyltrimethoxysilane (MATMS) and DAO was formed by reacting 1,5‐diamino‐2‐methylpentane (MPMDA) with trimethylopropane triacrylate (TMPTA). The MATMS has been found either doubly or singly bonded to silica nanoparticles but not triply bonded, and the inclusion of MATMS into the siloxane network structure increases the size of silica nanoparticles. The well distribution of A‐silica and its good compatibility with DAO cause an increase in T_d of the acrylic–silica hybrid material. Silica nanoparticles are too small to cause any significant light scattering, and do not have deleterious effects on transparency. The “hybrid‐on‐polyethylene terephathalate” films exhibited satisfactory hardness and surface roughness because of silica nanoparticles. The preparation as well as the characterization of the constituting species and the final hybrid material are described in detail. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 8149–8158, 2008     

New fluorinated acrylic monomers for the surface modification of UV‐curable systems

New fluorinated acrylates were synthesized and used as modifying additives for acrylic UV‐curable systems. Their chemical structure is: C_nF_2n+1 R—OCO—CHCH₂, where the linear perfluorinated chain contains from 4 to 10 carbon atoms, while R is a linear alkyl group containing or not a thioether group. Notwithstanding their very low concentration, the fluorinated monomers caused a dramatic change of the surface properties of the films, without changing their curing conditions and their bulk properties. X‐ray photoelectron spectroscopy measurements showed that the monomers were able to concentrate selectively on the surfaces of the films, depending on their chemical structure and on the kind of substrate employed. The synthesis of the fluorinated monomers and the relationship between their chemical structure and the final surface properties of the UV‐cured films will be discussed. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 77–87, 1999     

Aryl acrylate based high‐internal‐phase emulsions as precursors for reactive monolithic polymer supports

Water‐in‐oil high‐internal‐phase emulsions (HIPEs), containing 4‐nitrophenyl acrylate and 2,4,6‐trichlorophenyl acrylate as reactive monomers, were prepared and polymerized, and highly porous monolithic materials resulted. The novel materials were studied by combustion analysis, Fourier transform infrared spectroscopy scanning electron microscopy, mercury porosimetry, and N₂ adsorption/desorption analysis. With both esters, cellular macroporous monolithic polymers were obtained; the use of 4‐nitrophenyl acrylate resulted in a cellular material with void diameters between 3 and 7 μm and approximately 3‐μm interconnects, whereas the use of 2,4,6‐trichlorophenyl acrylate yielded a foam with void diameters between 2 and 5 μm, most interconnects being around 1 μm. The resulting monoliths proved to be very reactive toward nucleophiles, and possibilities of functionalizing the novel polymer supports were demonstrated via reactions with amines bearing additional functional groups and via the synthesis of an acid chloride derivative. Tris(hydroxymethyl)aminomethane and tris(2‐aminoethyl)amine derivatives were obtained. The hydrolysis of 4‐nitrophenylacrylate removed the nitrophenyl group, yielding a monolithic acrylic acid polymer. Furthermore, functionalization to immobilized acid chloride was performed very efficiently, with more than 95% of the acid groups reacting. The measurement of the nitrogen content in 4‐nitrophenyl acrylate poly(HIPE)s after various times of hydrolysis showed the influence of the total pore volume of the monolithic polymers on the velocity of the reaction, which was faster with the more porous polymer. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 296–303, 2005     

Synthesis and deblocking of cardanol‐ and anacardate‐blocked toluene diisocyanates

Methyl anacardate and secondary butyl anacardate were prepared from anacardic acid and corresponding alcohols and were used, in addition to cardanol, as blocking agents for 2,4‐toluene diisocyanate (TDI). Blocked diisocyanate adducts were characterized via nitrogen estimation, Fourier transform infrared spectroscopy, and proton nuclear magnetic resonance spectroscopy. The deblocking temperatures of the adducts were determined using an FTIR spectrophotometer in conjunction with the carbon dioxide evolution method. The gel times of hydroxyl‐terminated polybutadiene–TDI adducts also were determined. Deblocking temperature and gel time analyses revealed that cardanol‐blocked 2,4‐TDI deblocks at a lower temperature and at a higher rate compared with anacardate‐blocked adducts. In addition, it was found that the electron‐withdrawing ester group reduces the deblocking temperature of the adduct only when it is in solvated form. All adducts were waxy solids that were found to be soluble in polyether polyol, polyester polyol, and polyhydrocarbon polyols. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 4047–4055, 2004     

Photoinitiating behavior of benzophenone derivatives covalently bonded tertiary amine group for UV‐curing acrylate systems

A series of benzophenone derivatives (N‐BPs) containing tertiary amine group used as hydrogen abstraction‐type (type II) photoinitiators were synthesized through the addition reaction of secondary amines with 4‐(2,3‐epoxypropyloxy) benzophenone. The chemical structures were characterized with ¹H NMR, FTIR spectroscopy, and UV spectrum measurements. The N‐BPs showed the higher absorption in 300–400 nm than benzophenone (BP). The photoinitiating activity was examined based on the photopolymerization of 1,6‐hexanediol diacrylate using photo‐DSC method. The results showed that the photoinitiating efficiency was negatively affected by the molecular structure of alkyl group connected to the tertiary amine with the order of isopropyl (N‐BPI) < methyl (N‐BPM) < ethyl (N‐BPE) < propyl (N‐BPP). Moreover, the diethanolamine‐modified benzophenone derivative (N‐BPOH) had the highest‐photoinitiating efficiency for free radical polymerization systems among the N‐BPs. Copyright © 2011 John Wiley & Sons, Ltd.     

Synthesis and characterization of UV‐curable phosphorus containing hybrid materials prepared by sol–gel technique

In this study, a series of ultraviolet (UV)‐curable organic–inorganic hybrid coating materials containing phosphorus were prepared by sol–gel approach from acrylate end‐capped urethane resin, acrylated phenyl phosphine oxide oligomer (APPO), and inorganic precursors. TEOS and MAPTMS were used to obtain the silica network and Ti:acac complex was employed for the formation of the titania network in the hybrid coating systems. Coating performance of the hybrid coating materials applied on aluminum substrates was determined by the analysis techniques, such as hardness, gloss, impact strength, cross‐cut adhesion, taber abrasion resistance, which were accepted by international organization. Also, stress–strain test of the hybrids was carried out on the free films. These measurements showed that all the properties of the hybrids were enhanced effectively by gradual increase in sol–gel precursors and APPO oligomer content. The thermal behavior of the hybrid coatings was investigated by thermogravimetric analysis (TGA) analysis. The flame retardancy of the hybrid materials was examined by the limiting oxygen index (LOI); the LOI values of pure organic coating (BF) increased from 31 to 44 for the hybrid materials containing phosphorus (BF‐P:40/Si:10). The data from thermal analysis and LOI showed that the hybrid coating materials containing phosphorus have higher thermal stability and flame resistance properties than the organic polymer. Besides that, it was found that the double bond conversion values for the hybrid mixtures were adequate in order to form an organic matrix. The polycondensation reactions of TEOS and MAPTMS compounds were also investigated by ²⁹Si‐NMR spectroscopy. SEM studies of the hybrid coatings showed that silica/titania particles were homogenously dispersed through the organic matrix. In addition, it was determined that the hybrid material containing phosphorus and silica showed fibrillar structure. Copyright © 2009 John Wiley & Sons, Ltd.     

UV‐curable thio‐ether‐urethane network with tunable properties

A photoinitiating system composed of a sensitizer (isopropylthioxanthone, ITX) and a photobase generator (triazabicyclodecene tetraphenylborate TBD.HBPh4) was successfully applied to the photopolymerization of a thiol‐isocyanate‐epoxy mixture. The final polymer network was considered in term of the compositional ratio between the thiol‐isocyanate and thiol‐epoxy coupling reactions. In parallel with structural investigation by spectroscopic technics, the relationships between the compositional ratio and kinetics of photopolymerization, thermomechanical properties and hardness were investigated. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 3119–3126     

2D‐ and 3D‐microstructured biodegradable polyester resins

Biodegradable polyester resins were prepared via photo crosslinking of functional polyesters obtained by copolymerization of ε‐caprolactone and the functional cyclic esters γ‐acryloyloxy‐ε‐caprolactone (ACL) and γ‐methacryloyloxy‐ε‐caprolactone (MCL). The cyclic esters were prepared via Baeyer‐Villiger oxidation of the corresponding 4‐acyloyloxy‐cyclohexanone derivatives. Copolymers with different content of either acryloyloxy or methacryloyloxy functional groups were prepared via catalyzed ring‐opening polymerization (ROP) of γ‐acyloyloxy‐ε‐caprolactones and ε‐caprolactone using Al(OiPr)₃ as catalyst and initiator. 2D‐ and 3D‐micropatterning of the copolymers was performed via UV‐crosslinking of polymer films on a suitable substrate and by UV replica molding on both rigid and elastic masters, showing the processability of these novel functional polyesters and their potential as substrates for biomedical devices. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 6789–6800, 2008     

Water resistance,thermal stability,and flame retardation of polypropylene composites containing a novel ammonium polyphosphate microencapsulated by UV‐curable epoxy acrylate resin

In this work, ammonium polyphosphate (APP) was microencapsulated by UV‐curable epoxy acrylate (EA) resin. The resulting novel EA‐microencapsulated APP (EA‐APP) was characterized by Fourier transform infrared spectra, X‐ray photoelectron spectroscopy, X‐ray diffraction, scanning electron microscopy, granulometry, and thermogravimetric (TG) analysis. EA‐APP was used to flame retard polypropylene (PP). The water solubility of EA‐APP and the water resistance of PP/EA‐APP systems were investigated. The thermal stability and combustion behaviors of PP/EA‐APP composites were studied through TG and cone calorimeter (CC) tests, respectively. The water resistance test showed that the EA shell could significantly improve the water resistance of PP/APP. TG data illustrated that the char residue of EA‐APP greatly increased by 149% compared with uncoated APP, and the thermal stability of PP/EA‐APP composite was improved because of the microencapsulation of APP, with an increment of 248% for the char residue compared with PP/APP. CC test results indicated that the peak value of heat release rate, the total heat release, and the peak of smoke production rate of PP/EA‐APP decreased in comparison with PP/APP. The mechanism for the improvement of flame retardancy in CC test was discussed based on the experimental results. EA resin containing a large number of hydroxyl groups might promote the dehydration reaction in EA‐APP, which facilitated the formation of char residue and the stabilization of APP. Consequently, the flame‐retardant efficiency for APP was improved because of the presence of EA shell. Copyright © 2014 John Wiley & Sons, Ltd.     

Synthesis and curing kinetics of cardanol‐based curing agents for epoxy resin by in situ depolymerization of paraformaldehyde

Three novel cardanol‐based phenalkamines with good stability have been successfully prepared by Mannich reaction using phenolic compounds with paraformaldehyde and hexamethylenediamine (or its mixture with other amines). The structure of the prepared phenalkamines has been analyzed using liquid chromatography‐mass spectrometry, nuclear magnetic resonance, and Fourier transform infrared spectroscopy. The curing kinetics of the prepared epoxy resin/phenalkamine systems has been investigated using differential scanning calorimetry (DSC), and determined by Kissinger, Flynn–Wall–Ozawa, and Crane methods. Furthermore, the thermal properties of the cured materials have been evaluated using DSC and thermogravimetric analysis, and the mechanical properties of the cured materials have been analyzed systematically. The results demonstrate that the phenalkamine 1 (PAA1) had a lower reactivity and better toughness than phenalkamine 2 (PAA2) and phenalkamine 3 (PAA3). In addition, PAA1 is a solid curing agent, while PAA2 and PAA3 are liquid curing agents, which were more convenient for practical usage. Results indicate that the properties of the prepared phenalkamines strongly depend on the structures. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 472–480