Synthesis and morphology of rigid polyurethane foams with POSS as pendant groups or chemical crosslinks

This work reports on the preparation of polyurethane foams (PUFs) chemically modified by functionalized 1,2‐propanediolisobutyl polyhedral oligosilsesquioxane (PHI‐POSS) as pendant groups and octa(3‐hydroxy‐3‐methylbutyldimethylsiloxy) POSS (OCTA‐POSS) as chemical crosslinks. The resulting foams, which contain 0 to 15 wt% POSS (versus polyol), were characterized in terms of their structure, morphology, density, thermal conductivity, compressive strength, and water absorption. Fourier transform infrared‐attenuated total reflectance revealed good reaction rate between POSS and PUF. PHI‐POSS suppresses the formation of the hydrogen bonds in the soft phase. The composite foams with OCTA‐POSS showed a reduced number of cells and increased average area of foam cells in comparison with the PUF, while the addition of PHI‐POSS causes an increase in the number of cells of the foam as compared with the reference, and thus a reduction in the average area of cells. Scanning electron microscopy–energy‐dispersive X‐ray spectroscopy analysis revealed that POSS moieties form lamellae‐shaped crystals of different sizes, distributed homogeneously in the bulk (PHI‐POSS) or close to the self surfaces (OCTA‐POSS). The compressive strength of PUF/POSS hybrids in the direction parallel and perpendicular to the direction of foam rise is greater than the strength of the reference foam. PHI‐POSS improves monotonically the compressive strength in the studied loading range. About 5 wt% OCTA‐POSS also provides reinforcement, but further loading reverses the phenomenon. PUF/POSS hybrids absorb less water than the pristine foam because of an increase of foam density. Copyright © 2015 John Wiley & Sons, Ltd.     

Lanthanum phenylphosphonate–based multilayered coating for reducing flammability and smoke production of flexible polyurethane foam

In the present work, lanthanum phenylphosphonate (LaPP)–based multilayered film was fabricated on the surface of flexible polyurethane (PU) foam by layer‐by‐layer self‐assembled method. The successful deposition of the coating was confirmed by scanning electron microscopy (SEM) and energy‐dispersive X‐ray (EDX). Subsequently, the thermal decomposition and burning behavior of untreated and treated PU foams were investigated by thermogravimetric analysis (TGA) and cone calorimeter, respectively. The TGA results indicated that T_max2 of treated PU foams were increased by approximately 15°C to 20°C as compared with untreated PU foam. The peak heat release rate (PHRR) and total heat release (THR) of PU‐6 (with 19.5 wt% weight gain) were 188 kW/m² and 20.3 MJ/m², with reductions of 70% and 15% as compared with those of untreated PU foam, respectively. Meanwhile, the smoke production of treated PU foam was suppressed after the construction of LaPP‐based coating.     

Chlorine-Functional Silsesquioxanes (POSS-Cl) as Effective Flame Retardants and Reinforcing Additives for Rigid Polyurethane Foams

The subject of the research was the production of silsesquioxane modified rigid polyurethane (PUR) foams (POSS-Cl) with chlorine functional groups (chlorobenzyl, chloropropyl, chlorobenzylethyl) characterized by reduced flammability. The foams were prepared in a one-step additive polymerization reaction of isocyanates with polyols, and the POSS modifier was added to the reaction system in an amount of 2 wt.% polyol. The influence of POSS was analyzed by performing a series of tests, such as determination of the kinetics of foam growth, determination of apparent density, and structure analysis. Compressive strength, three-point bending strength, hardness, and shape stability at reduced and elevated temperatures were tested, and the hydrophobicity of the surface was determined. The most important measurement was the determination of the thermal stability (TGA) and the flammability of the modified systems using a cone calorimeter. The obtained results, after comparing with the results for unmodified foam, showed a large influence of POSS modifiers on the functional properties, especially thermal and fire-retardant, of the obtained PUR-POSS-Cl systems.     

Star‐like polyurethane hybrids with functional cubic silsesquioxanes: Preparation,morphology, and thermomechanical properties

Star‐like polyurethane (PU) hybrid films containing octafunctional cubic silsesquioxanes are prepared by polyaddition reaction between octakis(dimethylsilyloxy) silsesquioxane isopropenyldimethylbenzyl isocyanate (OS‐PDBI) and octakis(dimethylsilyloxy) hydroxypropyl silsesquioxane (HPS); and between OS‐PDBI and hexane diol (HD). The effect of incorporation of nanostructured cubic silsesquioxanes (CSSQ) on the macroscopic properties of PU film and their thermomechanical properties are investigated. The obtained hybrid films are relatively transparent. Their morphologies and properties are studied by using Fourier transform infra‐red spectroscopy (FTIR), X‐ray diffraction (XRD), atomic force microscopy (AFM), thermogravimetry (TGA), differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA) and contact angle measurements. The formation of urethane linkage disrupts the three‐dimensional ordered structure of CSSQ in the hybrid film. AFM images show clearly that no phase separation in the macroscopic level for both PU hybrid films. TGA and DMA analyzes indicate that the incorporation of octafunctional silsesquioxane in PU hybrid film provides enhanced thermal stability and increased crosslink density. Moreover, the existence of cage structure also improves oxidation resistance and mechanical strength. The incomplete reaction between OS‐PDBI and HPS due to the steric hindrance of highly branched rigid CSSQ could result in a slight decrease in initial decomposition temperature. Furthermore, hardness and out‐of‐plane compressive modulus are also investigated by nanoindentation. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 4602–4616, 2009     

Compressive response of composite ceramic particle-reinforced polyurethane foam

Quasi-static and dynamic compressive tests are undertaken on the polyurethane (PU) foam and fumed silica reinforced polyurethane (PU/SiO₂) foam experimentally. The ceramic microspheres with varying mass fractions are adopted to mix with the PU/SiO₂ foam to fabricate the composite particle-reinforced foams. The effects of strain rate and particle mass fraction are discussed to identify and quantify the compressive response, energy-absorbing characteristic, and the associated mechanisms of the composite foams. The results show the initial collapse strength and plateau stress of the foams are improved significantly by reinforcing with the ceramic microsphere within 60 wt% at quasi-static compression. The rate sensitivity is observed on all the foams, but in different patterns due to the influence of ceramic microsphere. The compressive response affected by ceramic microsphere can be attributed to the particle cluster effect and stress wave propagation. Together with the deformation, the compressive characteristic experiences non-monotonic change from the low to high strain rates. The specific energy absorption (SEA) of the foam with 41 wt% ceramic microsphere show the largest magnitude at quasi-static compression. With the increasing strain rate, the ceramic reinforced foam exhibits superior energy absorption efficiency at high strain rates to that of the pure foams.     

Polyurethane Networks Nanoreinforced by Polyhedral Oligomeric Silsesquioxane

Summary: Octaaminophenyl polyhedral oligomeric silsesquioxane (OapPOSS) was used as a crosslinking agent together with 4,4^′‐methylenebis‐(2‐chloroaniline) to prepare polyurethane networks containing POSS. Fourier transform infrared spectroscopy (FT‐IR), dynamic mechanical analysis (DMA) and thermogravimetric analysis (TGA) were employed to characterize the POSS‐reinforced polyurethane. The POSS‐containing PU networks displayed enhanced glass transition temperatures (T_gs) and the storage moduli of the networks of the glassy state and rubber plateaus were also observed to be significantly higher than that of the control polyurethane although only a small amount of POSS was incorporated into the systems. The results can be ascribed to the significant nanoscale reinforcement effect of POSS cages on the polyurethane matrix. TGA results showed the thermal stability was also improved with incorporation of POSS into the system.

Dynamic mechanical spectra of PU and PU nanocomposites containing POSS.     

Tungsten‐loaded SMP foam nanocomposites with inherent radiopacity and tunable thermo‐mechanical properties

Shape memory polymer (SMP) foams have been developed for use in neurovascular occlusion applications. These materials are predominantly polyurethanes that are known for their biocompatibility and tunable properties. However, these polymers inherently lack X‐ray visibility, which is a significant challenge for their use as implantable materials. Herein, low density, highly porous shape memory polyurethane foams were developed with tungsten nanoparticles dispersed into the foam matrix, at increasing concentrations, to serve as a radiopaque agent. Utilizing X‐ray fluoroscopy sufficient visibility of the foams at small geometries was observed. Thermal characterization of the foams indicated altered thermal response and delayed foam actuation with increasing nanoparticle loading (because of restricted network mobility). Mechanical testing indicated decreased toughness and strength for higher loading because of disruption of the SMP matrix. Overall, filler addition imparted x‐ray visibility to the SMP foams and allowed for tuned control of the transition temperature and actuation kinetics for the material. Copyright © 2015 John Wiley & Sons, Ltd.     

以乙烯基酯树脂为多元醇制备聚氨酯硬质泡沫塑料的研究

研究了用乙烯基酯树脂（ＶＥＲ）直接代替通常的聚醚或聚酯型多元醇制备聚氨酯（ＰＵ）硬质泡沫塑料的可能性。实验结果表明,发泡配方中促进氨酯化反应的催化剂Ｎ,Ｎ－二甲基环己胺能与ＢＰＯ复合形成室温引发体系,加速ＶＢＲ的共聚合反应,影响了ＰＵ硬质泡沫塑料形成过程中的发泡与凝胶反应,导致泡了孔骨架基材的交联密度较低,泡孔结构不规整,并显示出较差的物理性能。以ＡＩＢＮ为引发剂时,反应初期主要进行氨酯化反应;仅     

Flame retardancy of epoxy resin nanocomposite with a novel polymeric nanoflame retardant

A wrapped nanoflame retardant, designated as polyhedral oligomeric silsesquioxane (POSS)‐poly(4‐bromostyrene) (PBS)‐carbon nanotubes (CNTs), was synthesized via π‐π stacking interactions between the walls of multiwalled carbon nanotubes and the silicon‐bromine containing hybrid copolymer (designated as POSS‐PBS) that was copolymerized by 4‐bromostyrene and acryloyloxyisobutyl polyhedral oligomeric silsesquioxane. The POSS‐PBS‐CNTs exhibited good dispersibility in epoxy resin (EP) without obvious aggregation. Furthermore, the fire behaviors of this flame‐retardant EP (FR‐EP) nanocomposites were examined via limited oxygen index (LOI) and cone calorimeter (CONE) tests. The FR‐EP had an ideal LOI value of 35.3% and its residual char yield obtained from CONE test was significantly enhanced from 5.9% to 15.3% with the incorporation of 4 wt% POSS‐PBS‐CNTs and 1.33 wt% Sb₂O₃ into EP matrix. Additionally, the addition of 4 wt% POSS‐PBS‐CNTs or POSS‐PBS can efficiently decrease the peak heat release rate (PHRR) of EP matrix by 41.0% or 45.6%, respectively.     

聚氨酯/环氧树脂互穿网络硬质泡沫塑料反应过程和微观结构

聚氨酯／环氧树脂互穿网络(PU／EPIPN)硬泡中异氰酸根的消耗速度较纯PU硬泡高，是由于环氧树脂的固化荆同时也是异氰酸根反应的催化荆。而PU／EP IPN硬泡中环氧基的反应速度和反应程度均较纯EP网络低，归因于互穿网络对基团扩散的阻碍。在互穿网络硬泡形成过程中，存在环氧开环中所新产生的羟基与异氰酸根的反应、大分子多元醇中羟基与环氧基的反应以及异氰酸根与环氧基形成嗯唑烷酮的反应三种形成网络间的化学键的途径。同时由于PU／EPIPN硬泡高度的交联，使得IPN硬泡中两个网络具有良好的相容性。动态力学性能表明所有IPN样品都只有一个玻璃化温度。透射电镜表明IPN样品无明显的相界面。     

Sound absorption and compressive property of PU foam‐filled composite sandwiches: Effects of needle‐punched fabric structure,porous structure,and fabric‐foam interface

The flexible polyurethane (PU) foam‐filled composite sandwiches are constructed using three types of needle‐punched fabrics (upper layer), PU foam (core layer), and nylon (bottom layer). Different contents of deionized water were used to adjust the pore size and bulk density of PU foam by free‐foaming. Effects of needle‐punched fabric components, cell structure, and fabric‐foam interface on sound absorption and compressive property of the composite sandwiches were investigated. Fabric‐foam interface contributes to improve high‐frequency sound absorption efficiency. When containing 0.5 wt% water in the core and nylon‐glass grid needle‐punched composite fabric (NPUN‐G) in the upper face, the composite sandwiches exhibited optimal sound absorption of 0.78 at low frequency of 450 Hz, and optimal compressive strength of 14.4 kPa. Combination of needle‐punched composite fabric improved the sound absorption coefficient and compressive strength, as high as 223% and 121%, respectively, compared with pure PU foam. This study provided an important basis for the preparation of high‐strength composite sandwiches with low‐frequency sound absorption.     

Hydrophobic,superabsorbing materials from reduced graphene oxide/MoS2 polyurethane foam as a promising sorbent for oil and organic solvents

This study illustrates the preparation of robust superhydrophobic and superoleophilic reduced graphene oxide (rGO) and MoS₂ nanoparticles incorporated polyurethane (PU) foam by in-situ polymerization via the one-shot method. Spectroscopic analyses confirmed the successful formation of nanoparticles and also the development of the hybrid PU material. The sponges were evaluated based on hydrophobicity and oil absorbance capacities and the modified foam exhibits the water contact angle of 151°. The pore size of the foam analyzed using an optical microscope and the effect on the density and porosity were also analyzed. The oil absorption capacity of the foam was studied using standard sorption testing. The oil and organic solvent selectivity and recyclability of hybrid PU foam were performed to estimate whether the foams could be recycled and reused. The modified system shows very high selectivity (83–94%). The recyclability of the foam was about 35 cycles without much reduction in its own weight and after 55 cycles more than 80% of the oil absorption capacity was conserved. The resulting hybrid PU material is highly efficient, porous, ultralight, hydrophobic and reusable sorbent material and displays great potential for versatile environmental remediation.     

Morphology,dynamics, and order development in a thermoplastic polyurethane with melt blended POSS

A top‐down approach is applied for the production of polyurethane (PU)–polyhedral oligomeric silsesquioxane (POSS) nanocomposites, namely melt blending. As opposed to the typical chemical incorporation during synthesis, a POSS moiety with two hydroxyl groups is melt blended into a commercial thermoplastic polyurethane with mass fraction up to 2 wt %. POSS disperses in the matrix in submicrometer‐sized crystals, as well as in length scale of few tens of nanometers, in the bulk. Phase separation of the produced composites was studied by both standard dynamic and isothermal annealing experiments. In an approach rare in the literature, the dynamics of phase separation is discussed based on isothermal differential scanning calorimetry curves recorded during annealing. The blended‐in nanoparticles affect the micromorphology in a complicated manner, dependent on the intrinsically complex phase separation mechanism of PU. At higher temperatures, POSS slows down the phase separation, whereas at lower ones, it enhances and accelerates it. POSS decreases the mechanical modulus of the final material, presumably as a result of changes in the microphase separation. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 1133–1142     

Miscibility,specific interactions,and self‐assembly behavior of phenolic/polyhedral oligomeric silsesquioxane hybrids

The miscibility of a phenolic resin with polyhedral oligomeric silsesquioxane (POSS) hybrids and the specific interactions between them were investigated with Fourier transform infrared (FTIR) spectroscopy and wide‐angle X‐ray diffraction (WAXD). An analysis of the morphology and microstructure was performed with polarized optical microscopy and atomic force microscopy (AFM). The interassociation equilibrium constant between the phenolic resin and POSS (38.7) was lower than the self‐association equilibrium constant of pure phenolic (52.3) according to the Painter–Coleman association model. This result indicated that POSS was partially miscible with the phenolic resin. A polarized optical microscopy image of a phenolic/POSS hybrid material (20 wt % POSS) indicated that the crystals of POSS were arranged evenly in the phenolic matrix; the self‐assembled array of POSS crystals was also confirmed by AFM. This phenomenon was consistent with the FTIR spectroscopy and WAXD analyses. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1127–1136, 2004     

Influence of caged bicyclic phosphate and CaCO3 nanoparticles on char-forming property of PU rigid foams

Char-forming property of PU rigid foams, which can be assessed by char residue (%) when PU is burned at certain temperature, was studied by TG and DTG. The results showed that pure PU rigid foam had low char residue of only 17%, while 33% of char residue was achieved when PU rigid foam was modified by adding 8 wt% of 1-oxo-2,6,7-trioxa-1-phosphabicyclo[2,2,2] octane (PEPA), which is a caged bicyclic phosphate. The experiment results of FTIR and XPS showed that the PEPA modified PU rigid foam could be dehydrogenated and dehydrated at temperature between 380 and 450 °C, resulting in the increase of char residue of PU rigid foam. Further study also revealed that the addition of CaCO₃ nanoparticles could enhance the char stability when the PEPA modified PU rigid foam was being burned. The mechanism was investigated and it was found that the enhanced char stability could be attributed to the limited permeation of oxygen caused by the formation of calcium phosphate and calcium pyrophosphate by the reaction of PEPA and CaCO₃ at high temperature, which were covered on or buried in the char layer.     

Compressive stress relaxation of metallocene‐based polyolefin foams: Effect of gamma‐ray‐induced crosslinking

Metallocene‐based polyolefin (MPO) foams possess a closed‐cell structure which is in contrast to the open‐celled structure of polyurethane (PU) foams. In this study, we investigate the effects of gamma‐irradiation on the mechanical behavior of MPO foams using PU foam behavior as a basis. Compressive step‐strain experiments reveal a two‐step relaxation process in MPO foams, dominated by polymer chain relaxation at short times and gas diffusion from the closed cells at longer times. On the other hand, the relaxation in PU foams is similar to fully crosslinked polymers with the relaxation modulus reaching an equilibrium value after an initial decay. The closed‐celled structure of MPO foams lends to rapid stress relaxation and low structural recoverability upon application of compressive loads. Exposure to gamma radiation induces crosslinking in MPO foams and improves their resilience and recoverability. Stress relaxation tests reveal that nonradiated MPO foams show complete relaxation and structural loss at high temperatures. In contrast, radiated MPO foams show a significant retardation in relaxation kinetics and structural stability attributed to radiation‐induced crosslinking. Dynamic rheology and solvent‐extraction studies also support the results obtained from stress‐relaxation experiments. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1045–1056, 1999     

Mechanical properties,thermal stability,sound absorption,and flame retardancy of rigid PU foam composites containing a fire‐retarding agent: Effect of magnesium hydroxide and aluminum hydroxide

Isocyanate, polyether polyol, a flame retardant (10 wt%), and aluminum hydroxide/magnesium hydroxide (0, 5, 10, 15, and 20 wt%) are used to form the rigid polyurethane (PU) foam, while nylon nonwoven fabrics and a polyester aluminum foil are combined to serve as the panel. The rigid PU foam and panel are combined to form the rigid foam composites. The cell structure, compressive stress, combustion resistance, thermal stability, sound absorption, and electromagnetic interference shielding effectiveness (EMI SE) of the rigid foam composites are evaluated, examining the effects of using aluminum hydroxide and magnesium hydroxide. Compared with magnesium hydroxide, aluminum hydroxide exhibits superior performance to the rigid foam composites. When aluminum hydroxide is 20 wt%, the rigid foam composite has an optimal density of 0.153 g/cm³, an average cell size of 0.2466 mm, a maximum compressive stress of 546.44 Kpa, an optimal limiting oxygen index (LOI) of 29.5%, an optimal EMI SE of 40 dB, and excellent thermal stability and sound absorption.     

Polyhedral oligomeric silsesquioxane‐based fluoroether‐containing terpolymers: Synthesis,characterization and their water and oil repellency evaluation for cotton fabric

A series of polyhedral oligomeric silsesquioxane (POSS) based hybrid copolymers poly(POSS‐co‐methyl methacrylate ?co‐ 4‐vinylbenzyl fluoroether carboxylate) ( P(POSS‐MMA‐VBFC) ) were prepared via radical polymerization and characterized by nuclear magnetic resonance, fourier transform infrared spectroscopy, thermogravimetric analysis, differential scanning calorimetry, gel permeation chromatography, X‐ray powder diffraction, scanning electron microscopy and transmission electron microscopy. The thermal properties of these polymers (T_d > 250 °C) were improved by the introduction of POSS cage. The cotton fabrics coated with the polymers possessed excellent water and oil repellency. The water and salad oil contact angle could be achieved from 133° to 159° and from 127° to 141° respectively as the content of POSS in the polymer increased from 0 to 7.1 wt %. Moreover, the cotton fabric coated with the terpolymer was less flammable than the uncoated one. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Self‐assembly and secondary structures of linear polypeptides tethered to polyhedral oligomeric silsesquioxane nanoparticles through click chemistry

In this study, we used click chemistry to synthesize a new macromolecular self‐assembling building blocks, linear polypeptide‐b‐polyhedral oligomeric silsesquioxane (POSS) copolymers, from a mono‐azido–functionalized POSS (N₃‐POSS) and several alkyne‐poly(γ‐benzyl‐L ‐glutamate) (alkyne‐PBLG) systems. The incorporation of the POSS unit at the chain end of the PBLG moiety allowed intramolecular hydrogen bonding to occur between the POSS and PBLG units, thereby enhancing the α‐helical conformation in the solid state, as determined through Fourier transform infrared spectroscopy and wide‐angle X‐ray diffraction analyses. POSS‐b‐PBLG underwent hierarchical self‐assembly, characterized using small‐angle X‐ray scattering, to form a bilayer‐like nanostructure featuring α‐helical or β‐sheet conformations and POSS aggregates. Thermogravimetric analysis indicated that the thermal degradation temperature increased significantly after incorporation of the POSS moiety, which presumably formed an inorganic protection layer on the nanocomposite's surface. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Persistent and emission color tunable poly(phenylene‐ethynylene)s covered with polyhedral oligomeric silsesquioxanes

The development of chemically and thermally persistent blue‐, and green‐luminescent hybrid π‐conjugated polymers consisting of poly(phenylene‐ethynylene) conjugated backbone wrapped with the rigid three‐dimensional polyhedral oligomeric silsesquioxane (POSS) units was successfully achieved by means of the Sonogashira‐Hagihara coupling reaction. Because of the steric effect of POSS units, the luminescence stability of the conjugated backbone was significantly enhanced. Moreover, emission color was also easily tunable only by changing the ratio of POSS moieties incorporated. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 8112–8116, 2008