Effects of evaporation velocity and film thickness on poly(3‐hexylthiophene) thin films processed from aggregate dispersions in binary solvent mixtures

Aggregate dispersions of P3HT in two series of solvent mixtures, chloroform:dichloromethane and toluene:dichloromethane, are used to study the impact of the evaporation velocity and film thickness on the P3HT films processed using two spin‐coating speeds (1000 rpm and 2000 rpm). The structural order and surface morphology were investigated with UV/Vis absorption spectroscopy and atomic force microscopy techniques. There is no evidence that the characteristics of the liquid phase P3HT dispersions impact the structures of the films, which is in agreement with a previous study of drop cast P3HT films that were dried over much longer time periods. An association is observed between the extent of aggregation in the liquid phase and the thickness and surface roughness parameters of the films. However, the structural order does not correlate with the thickness of the films, which was previously reported for polymer films processed from amorphous polymer solutions in pure organic solvents. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 330–343     

Poly(3‐hexylthiophene) aggregate formation in binary solvent mixtures: An excitonic coupling analysis

The aggregation behavior of P3HT [M_n ≈ 28.2 kDa, regioregularity >96%, PDI ≈ 1.3] in 96 solvent mixtures is studied using UV–vis absorption spectroscopy. Hansen solubility parameters and Spano excitonic coupling analyses are used to identify correlations between the properties of the solvent mixtures and the extent of structural order of the aggregates. It is clear that the identity of the poor solvent used to drive aggregation has a significant impact on the excitonic coupling behavior and, hence, the structural order of the P3HT aggregates. However, solubility parameter theory does not account nor provide a predictive theory for the observed trends. Instead, qualitative arguments based on the nature of the interactions between the solvents and the polythiophene and hexyl side chain motifs are used to rationalize the kinetics of formation and the observed excitonic coupling characteristics of the P3HT aggregates. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 526–538     

Morphology control of poly(3‐hexylthiophene)‐b‐poly(ethylene oxide) block copolymer by solvent blending

The use of mixed solvents provided an effective way to control the self‐assembly behavior and photophysical properties of a conjugated rod–coil block copolymer, poly(3‐hexylthiophene)‐b‐poly(ethylene oxide) (P3HT‐b‐PEO). It was shown that the balance between the π–π stacking of the P3HT and microphase separation of the copolymer could be dynamically controlled and shifted by solvent blending. Depending on the mixed solvent ratio (i.e., chloroform/methanol, anisole/chloroform, or anisole/methanol), the copolymer chains experienced different kinetic pathways, yielding a series of nanostructures such as disordered wormlike pattern, densely packed nanofibrils, and isolated nanofibrils. With the varying solvent selectivity, the P3HT‐b‐PEO chains displayed a hybrid photophysical property depending on the competition between intrachain and interchain excitonic coupling, resulting in the transformation between J‐ and H‐aggregation. Overall, this work offered an effective way to demonstrate the correlation and transformation between π–π stacking of P3HT and microphase separation, and how the conformation of P3HT chains influenced the photophysical properties of the copolymer during solvent blending. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 544–551     

Crystallization‐dominated and microphase separation/crystallization‐coexisted structure of all‐conjugated phenylene–thiophene diblock copolymers

The crystallization‐dominated and microphase separation/crystallization‐coexisted structure of the all‐conjugated diblock copolymers poly(2,5‐dihexyloxy‐p‐phenylene)‐block‐(3‐hexylthiophene) (PPP‐b‐P3HT, denoted as BmTn) with different block compositions was affected by the aggregation state of the diblock copolymers in solvents with different solubilities. For B34T66, B62T38, and B75T25, the coexistence of microphase separation and crystallization was obtained in good solvent with few crystalline aggregates. For B34T66 with a longer P3HT block, densely stacked fiber crystal structures in thin films were found by using marginal solvents with crystalline aggregations in solutions. As for B62T38 and B75T25 with shorter P3HT block and longer PPP block, crystal structures were obtained by the use of solvents with a much larger solubility difference of the two blocks. Thus, microphase‐separated structures are prone to form from solutions with coil conformation and fiber crystals from solutions with larger aggregates, which resulted in the increased crystallinity. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 1718–1726     

Insights into poly(3‐hexylthiophene)‐b‐poly(ethylene oxide) block copolymer: Synthesis and solvent‐induced structure formation in thin films

We report the synthesis, characterization, and solvent‐induced structure formation in thin films of an amphiphilic rod‐coil conjugated block copolymer, poly(3‐hexylthiophene)‐b‐poly(ethylene oxide). The diblock copolymers were prepared by a facile click reaction and their characterizations as well as thermal, crystalline, optical properties, and self‐assembly behavior have been investigated in detail. A series of morphologies including two‐phase separated nanostructure, nanofibrils, and their mixed morphology could be obtained depending on the selectivity of solvents to different blocks. Structural analyses demonstrate there is a subtle balance between microphase separation of copolymer and the π‐π stacking of the conjugated P3HT and such balance can be controlled by changing the solvents of different selectivity in solution and the length of P3HT block. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

The effect of amide solvent structure on the direct arylation polymerization (DArP) of 2‐Bromo‐3‐hexylthiophene

In this work, we investigate the influence of the amide solvent chemical structure on the properties of poly(3‐hexylthiophene) (P3HT) prepared via direct arylation polymerization (DArP). Our findings indicate that for successful polymerization the amide must possess an acyclic aliphatic structure since cyclization of an amide results in a complete shutdown of DArP reactivity as evidenced by failed polymerization in N‐methylpyrrolidone, whereas the presence of an aromatic motif renders the amide solvent susceptible to C? H activation and leads to incorporation of the solvent structure into the P3HT backbone, as demonstrated on the example of N,N‐diethylbenzamide. Additionally, we observed that the steric bulk of alkyl substituents on both the nitrogen atom and the carbonyl group within the amide structure has to be delicately balanced for optimal DArP reactivity. In the optimal cases, P3HT is obtained in high yield, with high molecular weight and contains a minimal amount of structural defects. The obtained polymer samples were comprehensively studied in terms of their chemical structure, optical, thermal and solid‐state properties in thin films using GPC analysis, ¹H NMR, MALDI, UV–vis, GIXRD spectroscopy, and DSC. We additionally note a drastic difference of the amide solvent effect between DArP and Stille polymerization. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 2494–2500     

Solubility characteristics of poly(3‐hexylthiophene)

Solubility data for poly(3‐hexylthiophene) (P3HT) in 29 pure solvents are presented and discussed in detail. Functional solubility parameter (FSP) and convex solubility parameter (CSP) computations are performed and the CSP and FSP results are compared to previously reported Hansen solubility parameters (HSPs) and to the parameters calculated using additive functional group contribution methods. The empirical data reveals experimental solubility parameters with substantial polar (δ_P) and hydrogen‐bonding (δ_H) components, which are not intrinsic to the structure of the P3HT polymer. Despite these apparent irregularities, it is shown that the predictor method based on the solubility function, f, does provide a reliable way to quantitatively evaluate the solubility of P3HT in other solvents in terms of a given set of empirical solubility data. The solubility behavior is further investigated using linear solvation energy relationship (LSER) modeling and COSMO‐RS computations of the activity coefficients of P3HT. The LSER model reveals that (1) the cavity term, δ_T, is the dominant factor governing the solubility behavior of P3HT and (2) the solvent characteristics that dictate the structural order (crystallinity) of P3HT aggregates do not similarly influence the overall solubility behavior of the polymer. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 1075–1087     

Annealing effect on performance and morphology of photovoltaic devices based on poly(3‐hexylthiophene)‐b‐poly(ethylene oxide)

Novel block copolymers, poly(3‐hexylthiophene)‐b‐poly(ethylene oxide) (P3HT‐b‐PEO) were synthesized via Suzuki coupling reaction of P3HT and PEO homopolymers. The copolymers were characterized by NMR, gel permeation chromatography, differential scanning calorimeter, and UV–vis measurements. A series of devices based on the block copolymers with a fullerene derivative were evaluated after thermal or solvent annealing. The device using P3HT‐b‐PEO showed higher efficiency than using P3HT blend after thermal annealing. Phase‐separated structures in the thin films of block copolymer blends were investigated by atomic force microscopy to clarify the relationship between morphologies constructed by annealing and the device performance. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Synthesis of all‐conjugated poly(3‐hexylthiophene)‐block‐ poly(3‐(4′‐(3″,7″‐dimethyloctyloxy)‐3′‐pyridinyl)thiophene) and its blend for photovoltaic applications

New all‐conjugated block copolythiophene, poly(3‐hexylthiophene)‐block‐poly(3‐(4′‐(3″,7″‐dimethyloctyloxy)‐3′‐pyridinyl)thiophene) (P3HT‐b‐P3PyT) was successfully prepared by Grignard metathesis polymerization. The supramolecular interaction between [6,6]‐phenyl‐C₆₁‐butyric acid methyl ester (PCBM) and P3PyT was proposed to control the aggregated size of PCBM and long‐term thermal stability of the photovoltaic cell, as evidenced by differential scanning calorimetry (DSC), transmission electron microscopy (TEM), and optical microscopy. The effect of different solvents on the electronic and optoelectronic properties was studied, including chloroform (CL), dichlorobenzene (DCB), and mixed solvent of CL/DCB. The optimized bulk heterojunction solar cell devices using the P3HT‐b‐P3PyT/PCBM blend showed a power conversion efficiency of 2.12%, comparable to that of P3HT/PCBM device despite the fact that former had a lower crystallinity or absorption coefficient. Furthermore, P3HT‐b‐P3PyT could be also used as a surfactant to enhance the long‐term thermal stability of P3HT/PCBM‐based solar cells by limiting the aggregated size of PCBM. This study represents a new supramolecular approach to design all‐conjugated block copolymers for high‐performance photovoltaic devices. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011.     

Study of spatial inhomogeneity in inverted all‐polymer solar cells: Effect of solvent and annealing

The efficiency optimization of bulk heterojunction solar cells requires the control of the local active materials arrangement in order to obtain the best compromise between efficient charge generation and charge collection. Here, we investigate the large scale (10–100 μm) inhomogeneity of the photoluminescence (PL) and the external quantum efficiency (EQE) in inverted all‐polymer solar cells (APSC) with regioregular poly(3‐hexylthiophene) (P3HT):poly(9,9‐dioctylfluorene‐co‐benzothiadiazole) (F8BT) active blends. The morphology and the local active polymer mixing are changed by depositing the active layer from four different solvents and by thermal annealing. The simultaneous PL and EQE mapping allowed us to inspect the effects of local irregularities of active layer thickness, polymer mixing, polymer aggregation on the charge generation and collection efficiencies. In particular, we show that the increase of the solvent boiling point affects the EQE non‐uniformity due to thickness fluctuations, the density non‐uniformity of rrP3HT aggregate phase, and the blend components clustering. The thermal annealing leads to a general improvement of EQE and to an F8BT clustering in all the samples with locally decrease of the EQE. We estimate that the film uniformity optimization can lead to a total EQE improvement between 2.7 and 6.3 times. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 804–813     

Solution processing of polymer semiconductor: Insulator blends—Tailored optical properties through liquid–liquid phase separation control

It has been demonstrated that the 0‐0 absorption transition of poly(3‐hexylthiophene) (P3HT) in blends with poly(ethylene oxide) (PEO) could be rationally tuned through the control of the liquid–liquid phase separation process during solution deposition. Pronounced J‐like aggregation behavior, characteristic for systems of a low exciton band width, was found for blends where the most pronounced liquid–liquid phase separation occurred in solution, leading to domains of P3HT and PEO of high phase purity. Since liquid–liquid phase separation could be readily manipulated either by the solution temperature, solute concentration, or deposition temperature, to name a few parameters, our findings promise the design from the out‐set of semiconductor:insulator architectures of pre‐defined properties by manipulation of the interaction parameter between the solutes as well as the respective solute:solvent system using classical polymer science principles. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 304–310     

Semidilute solution structure of cellulose in an ionic liquid and its mixture with a polar organic co‐solvent studied by small‐angle X‐ray scattering

Structural and thermodynamic properties of cellulose solutions in the ionic liquid 1‐ethyl‐3‐methylimidazolium acetate (EMIMAc) and its binary mixtures with N,N‐dimethyl formamide (DMF) are studied by small‐angle X‐ray scattering (SAXS). These measurements indicate molecular dissolution of the cellulose chains without any significant aggregation. The power–law relationships of the evaluated correlation length and osmotic modulus to concentration exhibit exponents of ?0.76 and 2.06 for EMIMAc and ?0.80 and 2.14 for DMF/EMIMAc solvent mixture, respectively. Thus, these solvents can be considered to be good solvents for cellulose. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55 , 888–894     

Synthesis of block copolymers comprised of poly(3‐hexylthiophene) segment with trisiloxane side chains and their application to organic thin film transistor

The demand of stretchability for a semiconducting polymer has increased to realize wearable devices and sensors. However, studies involving intrinsically stretchable π‐conjugated polymers are still limited. Here, we develop a soft‐polythiophene derivative, P3SiHT, with a trisiloxane unit in the side chains via a hexylene spacer unit. In addition, diblock (P3HT‐b‐P3SiHT) and triblock (P3HT‐b‐P3SiHT‐b‐P3HT) copolymers could be synthesized based on Kumada catalyst‐transfer polycondensation. The results of atomic force microscopy and grazing incidence small‐angle X‐ray scattering indicate that the block copolymer thin films form a phase‐separated structure between the P3HT and P3SiHT domains. The organic thin film transistor devices were prepared to assess the electrical properties of the block polymers. As a result, the block copolymers showed comparable or even higher hole mobility than that of P3HT homopolymer, thus due to the enhanced phase‐separation and thereby charge transportation. The mechanical test of the bulk films indicates that P3HT‐b‐P3SiHT‐b‐P3HT shows lower tensile modulus and longer elongation at break than P3HT homopolymer and other diblock copolymers. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2018 , 56, 1787–1794     

Decreased domain size and improved crystallinity by adjusting solvent–polymer interaction parameters in all‐polymer solar cells

We have investigated the effect of solvent–polymer interaction on the morphology, crystallinity, and device performance of poly‐(3‐hexylthiophene) (P3HT) and poly{2,7‐(9,9‐didodecyl‐fluorene)‐alt‐5,5‐[4′,7′‐bis(2‐thienyl)‐2′,1′,3′‐benzothia‐diaole]} (PF12TBT) blend system. 3‐Hexylthiophene (3‐HT), which had the similar structural units with both donor and acceptor materials, was chosen as the solvent additive to be added into the main solvent chlorobenzene (CB), to adjust the solvent–polymer interaction. With the 3‐HT percentage increasing from 5 to 30% in CB solution, the solvent–polymer interaction between polymer and solvent molecules decreased slightly according to the calculated solubility parameters (δ) and interaction parameters (χ₁₂). As a result, nanoscale phase‐separated and interconnected morphology with decreased domain size of both donor and acceptor was formed. Meanwhile, the order of P3HT molecule was enhanced which resulted from the extended film drying time and increased molecular planarity after incorporation of 3‐HT. The power conversion efficiency (PCE) had a gradual improvement to 1.08% as the 3‐HT percentage reached 10%, which can be attributed to the enhanced short‐circuit current (J_sc) and fill factor (FF). However, when the 3‐HT percentage exceeded 20%, the decreased J_sc and FF ultimately decreased the PCE. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 288–296     

Impact of side‐chain length on the phase structures of P3ATs and P3AT:PCBM films as revealed by SSNMR and FTIR

It is known that poly(3‐alkylthiophene) (P3AT) side‐chain length notably influences the photovoltaic performances of relating devices. However, comprehensively study on its impact on the structures of P3ATs and their blends with [6, 6]‐phenyl‐C₆₁ butyric acid methyl ester (PCBM) is insufficient. By using solid‐state NMR and FTIR techniques, four P3ATs and their PCBM blends are investigated in this work, focusing on the phase structures as modulated by side‐chain length. Recently, we revealed multiple crystalline main‐chain packings of packing a and b together with a mesophase in poly(3‐butylthiophene) (P3BT) films (DOI: 10.1021/acs.macromol.6b01828). Here, the semicrystalline structures are investigated on poly(3‐hexylthiophene) (P3HT), poly(3‐octylthiophene) (P3OT), and poly(3‐dodecylthiophene) (P3DDT) with traditional form I modification, where packing a and the amorphous phase are probed. Furthermore, crystallized side chain within packing a is detected in both P3OT and P3DDT films, which shows a FTIR absorption at 806 cm⁻¹. Structural studies are also conducted on P3AT:PCBM blends. Compared with the pure P3ATs, the polymer crystallinities of the blends show reduction of about 40% for P3OT and P3DDT, whereas only about 10% for P3HT. Moreover, in P3BT:PCBM and P3HT:PCBM, the crystalline polymers and PCBM are phase separated, while in P3OT:PCBM and P3DDT:PCBM, blend components are mostly miscible. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 751–761     

Synthesis and self‐assembly of diblock copolymers composed of poly(3‐hexylthiophene) and poly(fluorooctyl methacrylate) segments

Regioregular poly(3‐hexylthiophene)‐b‐poly(1H,1H‐dihydro perfluorooctyl methacrylate) (P3HT‐b‐PFOMA) diblock copolymers were synthesized by atom transfer radical polymerization of fluorooctyl methacrylate using bromoester terminated poly(3‐hexylthiophene) macroinitiators in order to investigate their morphological properties. The P3HT macroinitiator was previously prepared by chemical modification of hydroxy terminated P3HT. The block copolymers were well characterized by ¹H NMR spectroscopy and gel permeation chromatography. Transmission electron microscopy was used to investigate the nanostructured morphology of the diblock copolymers. The block copolymers are able to undergo microphase separation and self‐assemble into well‐defined and organized nanofibrillar‐like micellar morphology. The development of the morphology of P3HT‐b‐PFOMA block copolymers was investigated after annealing in solvent vapor and also in supercritical CO₂. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Cleavage of polystyrene‐b‐poly(ethylene oxide) block copolymers with a trithiocarbonate linkage in solutions

In this work, the polystyrene‐b‐poly(ethylene oxide) (PS‐b‐PEO) block copolymers with a trithiocarbonate group between the blocks were prepared by polymerization of styrene in the presence of a trithiocarbonate reversible addition fragmentation chain transfer (RAFT) agent connected with PEO. Decomposition of the trithiocarbonate group by UV irradiation was investigated in three different types of solvent: tetrahydrofuran (THF, common solvent for both blocks), cyclohexane/dioxane mixture (selective solvent for the PS block) and N,N‐dimethylformamide (DMF)/ethanol mixture (selective solvent for the PEO block). It is found that cleavage of the block copolymers can take place in all these three solvents and the cleavage ratio ranges from 76 to 86%. The micellar morphologies in selective solvents before and after cleavage were examined. It is observed that the size of the micelles is reduced after cleavage and sometimes aggregation of the micelles occurs due to removal of the corona of micelles. It shows that this work provides a facile and general method for synthesis of cleavable block copolymers. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 3834–3840, 2010     

Solvent effects on the morphology and electrical conductivity of a D‐A random copolymer with low band gap

D‐A copolymer systems have unique characteristics, such as low band gap and ambipolar nature, which are important to design electronic polymer devices. In this contribution, we synthesized and characterized a D‐A random copolymer containing bis‐3‐hexylthiophene‐benzothiadiazole as acceptor unit and 9,9‐dioctylfluorene as donor unit. We show that the polymeric film morphology depends of the Hansen solubility parameters, evaporation rate, and surface tension of the solvent. Chloroform, toluene, and 1,2,4‐trichlorobenzene (TCB) promote the formation of self‐assembled structures due to breath‐figure mechanism. In contrast, THF causes aggregation and phase separation that affect negatively the electrical conductivity of the copolymer film. Among the solvents analyzed, TCB is the one with the highest molecular interaction with the copolymer synthetized in this work. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 1035–1044     

Poly(3‐hexylthiophene) films prepared using binary solvent mixtures

Binary solvent mixtures were routinely used to induce the hierarchical assembly of poly(3‐hexylthiophene) (P3HT) in the liquid phase. This technique has garnered a lot of interest as a route to well‐organized films and composites, but, to date, the impact that the attributes of the liquid‐phase aggregates and solvent mixtures have on the organization of the films have only been partially scrutinized. The molecular weight and concentration dependence of P3HT assembly in three binary solvent mixtures containing chloroform and acetonitrile, n‐hexane, or dichloromethane were studied using ultraviolet/visible absorbance spectroscopy and dynamic light scattering techniques. Films drop cast under slow and rapid evaporation conditions were observed using optical and atomic force microscopy. In general, there is no evidence that the characteristics of the liquid phase P3HT aggregates impact the structures of the films, but films cast from these solvent mixtures under rapid evaporation conditions exhibit an array of disparate morphologies and mesoscale patterning. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 624–638     

Enzymatic ring opening polymerization of ω‐Pentadecalactone in different solvents in a variable‐volume view reactor

The use of enzymes as catalyst in polyesters production enables the creation of new materials for use in biomedical applications. In this work, a polyester derived from ω‐pentadecalactone was synthesized. The polymer synthesis was performed using lipase Novozym 435 as catalyst and several solvents at 70 °C. The use of a closed variable volume reactor allowed the use of solvents with a boiling point lower than the reaction temperature, without affecting the ratio of solvent to monomer. Yields above 49 wt% and high molecular weights were obtained for all tested solvents. Dichloromethane (DCM) and chloroform were used as solvents for the evaluation of water content on enzyme and reaction time over the properties of final polymer. The amount of water on enzyme has a direct influence on reaction yields though higher molecular weights were obtained in reactions with lower water content. Yields of around 90 wt% were obtained in 6 h of reaction and molecular weights up to 42,300 and 51,900 g mol^?1 were obtained in 2 h of reactions using DCM and chloroform as solvents. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 55 , 1219–1227