Synthesis of complex macromolecules using iterative copper(0)‐mediated radical polymerization

Copper(0) mediated radical polymerization is an efficient and versatile polymerization technique which allows the control of acrylates and methacrylates with an unprecedented maintenance of end group fidelity (～100%) during the polymerization. In this highlight, we summarize recent works using Cu(0)‐mediated radical polymerization for the synthesis of multiblock copolymers via an iterative approach. This approach has been successfully implemented for the synthesis of decablock copolymers, constituted of blocks with a degree of polymerization ranging from 3–4 to 100 units as well as for the preparation of multiblock star polymers. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 2083–2098     

Schiff base as a novel kind of catalyst for reversible complexation‐mediated radical polymerization of methyl methacrylate

Two kinds of Schiff base, N,N′‐dibenzylidene‐1,2‐diaminoethane (NDBE) and N,N′‐disalicylidene‐1,2‐diaminoethane, have been found as efficient organic catalyst for reversible complexation‐mediated radical polymerization (RCMP) of methyl methacrylate (MMA) for the first time. The polymerization results show obvious features of “living”/controlled radical polymerization. Well‐defined and low‐polydispersity polymers (M_w/M_n = 1.20–1.40) are obtained in RCMP of MMA catalyzed by Schiff base at mild temperature (65–80°C). Moreover, Schiff base also exhibits a particularly high reactivity for RCMP of MMA with in situ formed alkyl iodide initiator. The polymer molecular weight and its polydispersity (M_w/M_n is around 1.20) are well controlled even with high monomer conversion. Notably, when the dosage of azo initiator is same as the dosage of iodine, the polymerization could also be realized in the presence of NDBE. The living feature of synthesized polymer is confirmed through the chain extension experiment. In short, Schiff base is a kind of high‐efficient catalyst for RCMP and reverse RCMP of MMA, which can be one of the most powerful and robust techniques for polymer synthesis. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019, 57, 1653–1663     

Copper(0)‐mediated radical copolymerization of vinyl acetate and acrylonitrile in DMSO at ambient temperature

In this work, Cu(0)‐mediated radical copolymerization of vinyl acetate (VAc) and acrylonitrile (AN) was explored. The polymerization was carried out at 25°C with 2,2′‐bipyridine as ligand and dimethyl sulfoxide as solvent. The copolymerization proceeded smoothly producing moderately controlled molecular weights at low VAc feed ratios. The high VAc feed ratios generated low polymerization rate and poorly controlled molecular weights. FTIR, ¹H NMR, and differential scanning calorimetry confirmed the successful obtaining of the copolymers. Based on ¹H NMR spectra, the reactivity ratios of VAc and AN were calculated to be 0.003 and 1.605, respectively. This work conveyed the first example for the Cu(0)‐mediated radical polymerization of AN and VAc, wherein VAc cannot be homopolymerized by Cu(0)‐mediated radical polymerization technique. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Ligand‐free Cu(0)‐mediated controlled radical polymerization of methyl methacrylate at ambient temperature

For the first time, ligand‐free Cu(0)‐mediated polymerization of methyl methacrylate (MMA) was realized by the selection of ethyl‐2‐bromo‐2‐phenylacetate as initiator at ambient temperature. The polymerization can reach up to 90% conversion within 5 h with dimethyl sulfoxide (DMSO) as solvent, while keeping manners of the controlled radical polymerization. Extensive investigation of this system revealed that for a well‐controlled Cu(0)‐mediated polymerization of MMA, the initiator should be selected with the structure as alkyl 2‐bromo‐2‐phenylacetate, and the solvent should be DMSO or N,N‐dimethylformamide. The selectivity for solvents indicated a typical single‐electron transfer‐living radical polymerization process. Scanning for other monomers indicated that under equal conditions, the polymerizations of other alkyl (meth)acrylates were uncontrollable. Based on these results, plausible reasons were discussed. The ligand‐free Cu(0)‐mediated polymerization showed its superiority with economical components and needless removal of Cu species from the resultant products. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Graft modification of crystalline nanocellulose by Cu(0)‐mediated SET living radical polymerization

Crystalline nanocellulose (CNC) was grafted with poly(methyl acrylate) (PMA) to yield modified CNC that is readily dispersed in a range of organic solvents [including tetrahydrofuran, chloroform, dimethylformamide, and dimethyl sulfoxide (DMSO)], in contrast to native CNC which is dispersible primarily in aqueous solutions. First, a CNC macroinitiator with high bromine initiator density was prepared through a 1,1′‐carbonyldiimidazole‐mediated esterification reaction in DMSO‐based dispersant. MA was then grafted from the CNC macroinitiator through SET living radical polymerization (LRP) at room temperature using Cu(0) (copper wire) as the catalyst. The LRP grafting proceeded rapidly, with ～30% monomer conversion achieved within 30 min, yielding approximately six times the mass of PMA with respect to CNC macroinitiator. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 2800–2808     

“Smart” Catalysis with thermoresponsive ruthenium catalysts for miniemulsion ru‐mediated reversible deactivation radical polymerization cocatalyzed by smart iron cocatalysts

This work reports the use of cocatalysts in addition to “smart” ruthenium catalysts for Ru‐mediated reversible deactivation radical polymerization (RDRP) in miniemulsion, allowing for the synthesis of final products with significantly reduced residual metal. Using amine cocatalysts in miniemulsion allows for high conversions (> 90%) in under 10 h. Two forms of ferrocene cocatalysts are also used, including “smart” thermoresponsive PEGylated ferrocene derivatives (FcPEG) and ferrocene containing surfactants (FcTMA). Using “smart” thermoresponsive cocatalyst at low concentrations, rate enhancements in BMA and BzMA polymerizations are observed, with good catalyst removability. Using the FcTMA cocatalyst surfactant, increasing monomer hydrophobicity is shown to increase the polymerization rate and initiator efficiency. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019 , 57, 305–312     

Polyolefin graft copolymers via living polymerization techniques: Preparation of poly(n‐butyl acrylate)‐graft‐polyethylene through the combination of Pd‐mediated living olefin polymerization and atom transfer radical polymerization

Poly(n‐butyl acrylate)‐graft‐branched polyethylene was successfully prepared by the combination of two living polymerization techniques. First, a branched polyethylene macromonomer with a methacrylate‐functionalized end group was prepared by Pd‐mediated living olefin polymerization. The macromonomer was then copolymerized with n‐butyl acrylate by atom transfer radical polymerization. Gel permeation chromatography traces of the graft copolymers showed narrow molecular weight distributions indicative of a controlled reaction. At low macromonomer concentrations corresponding to low viscosities, the reactivity ratios of the macromonomer to n‐butyl acrylate were similar to those for methyl methacrylate to n‐butyl acrylate. However, the increased viscosity of the reaction solution resulting from increased macromonomer concentrations caused a lowering of the apparent reactivity ratio of the macromonomer to n‐butyl acrylate, indicating an incompatibility between nonpolar polyethylene segments and a polar poly(n‐butyl acrylate) backbone. The incompatibility was more pronounced in the solid state, exhibiting cylindrical nanoscale morphology as a result of microphase separation, as observed by atomic force microscopy. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 2736–2749, 2002     

New 7‐membered diazepanone alkoxyamines for nitroxide‐mediated radical polymerization

The synthesis of new 7‐membered diazepanone alkoxyamines [2,2,7,7‐tetramethyl‐1‐(1‐phenyl‐ethoxy)‐[1,4]diazepan‐5‐one ( 3 ) and 2,7‐diethyl‐2,3,7‐trimethyl‐1‐(1‐phenyl‐ethoxy)‐[1,4]diazepan‐5‐one ( 8 )] through the Beckmann rearrangement of piperidin‐4‐one alkoxyamines was developed. Both 3 and 8 were evaluated as initiators and regulators for the nitroxide‐mediated radical polymerization of styrene and n‐butyl acrylate. 8 , a sterically highly hindered alkoxyamine readily available as a crystalline solid, allowed the fast and controlled polymerization and preparation of polymers with low polydispersity indices (1.2–1.4) up to a degree of polymerization of about 100. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 3332–3341, 2004     

Precisely controlled copper(0)‐catalyzed one‐pot reaction: Concurrent living radical polymerization and click chemistry

Copper(0)‐catalyzed one‐pot reaction combining living radical polymerization and “click chemistry” was investigated. By precisely tuning reaction time, three novel well‐defined polymers with different degree of carboxyl substitution, poly(propargyl methacrylate) (PPgMA), poly(1‐(4‐carboxyphenyl)‐[1,2,3]triazol‐4‐methyl methacrylate) (PCTMMA), and poly(1‐(4‐carboxyphenyl)‐[1,2,3]triazol‐4‐methyl methacrylate‐co‐propargyl methacrylate) (PCTMMA‐co‐PPgMA) were selectively obtained via Cu(0) powder/N,N,N′,N″,N″‐pentamethyldiethylenetriamine (PMDETA) cocatalyzed LRP and click chemistry. In addition, gel permeation chromatography and ¹H NMR analysis in conjunction with FTIR spectroscopy elucidate that one‐pot process undergoes three steps due to a pronounced rate enhancement of click reaction: (1) generating new monomer, 1‐(4‐carboxyphenyl)‐[1,2,3]triazol‐4‐methyl methacrylate (CTMMA); (2) copolymerization of two monomers (CTMMA and PgMA); (3) building homopolymer PCTMMA. Surprisingly, in contrast to typical Cu(I)‐catalyzed atom transfer radical polymerization (ATRP), copper(0)‐catalyzed one‐pot reaction showed high carboxylic acid group tolerance. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Synthesis of polymeric microspheres from a Merrifield resin by surface‐initiated nitroxide‐mediated radical polymerization

Polymeric microspheres were prepared from a Merrifield resin via nitroxide‐mediated radical polymerization. Polystyrene, poly(acetoxystyrene), and poly[styrene‐b‐(methyl methacrylate‐co‐styrene)], poly(acetoxystyrene‐b‐styrene), and poly(styrene‐co‐2‐hydroxyethyl methacrylate) copolymers were demonstrated to graft onto 2,2,6,6‐tetramethyl‐1‐piperidinyloxy nitroxide bound Merrifield resins. The polymerization control was enhanced both on the surface and in solution by the addition of sacrificial nitroxide. The significant increase in the particle diameter (more than a fivefold volume increase for polystyrene brushes) showed that polymer growth was not only on the surface but also within the particles, and this diameter increase could be adjusted through changes in the molecular weight of the polymers. The microspheres were characterized by elemental analysis, IR spectroscopy, particle size analysis, and optical microscopy. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 2145–2154, 2005     

Synthesis of poly(vinyl acetate)‐graft‐polystyrene by a combination of cobalt‐mediated radical polymerization and atom transfer radical polymerization

Vinyl acetate and vinyl chloroacetate were copolymerized in the presence of a bis(trifluoro‐2,4‐pentanedionato)cobalt(II) complex and 2,2′‐azobis(4‐methoxy‐2,4‐dimethylvaleronitrile) at 30 °C, forming a cobalt‐capped poly(vinyl acetate‐co‐vinyl chloroacetate). The addition of 2,2,6,6‐tetramethyl‐1‐piperidinyloxy after a certain degree of copolymerization was reached afforded 2,2,6,6‐tetramethyl‐1‐piperidinyloxy‐terminated poly(vinyl acetate‐co‐vinyl chloroacetate) (PVOAc–MI; number‐average molecular weight = 31,000, weight‐average molecular weight/number‐average molecular weight = 1.24). A ¹H NMR study of the resulting PVOAc–MI revealed quantitative terminal 2,2,6,6‐tetramethyl‐1‐piperidinyloxy functionality and the presence of 5.5 mol % vinyl chloroacetate in the copolymer. The atom transfer radical polymerization (ATRP) of styrene (St) was studied with ethyl chloroacetate as a model initiator and five different Cu‐based catalysts. Catalysts with bis(2‐pyridylmethyl)octadecylamine (BPMODA) or tris(2‐pyridylmethyl)amine (TPMA) ligands provided the highest initiation efficiency and best control over the polymerization of St. The grafting‐from ATRP of St from PVOAc–MI catalyzed by copper complexes with BPMODA or TPMA ligands provided poly(vinyl acetate)‐graft‐polystyrene copolymers with relatively high polydispersity (>1.5) because of intermolecular coupling between growing polystyrene (PSt) grafts. After the hydrolysis of the graft copolymers, the cleaved PSt side chains had a monomodal molecular weight distribution with some tailing toward the lower number‐average molecular weight region because of termination. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 447–459, 2007     

In situ Cu(0)‐mediated single electron transfer living radical polymerization of methyl methacrylate using nickel powder

Single electron transfer living radical polymerization of methyl methacrylate catalyzed by the in situ prepared Cu(0) at ambient temperature was first examined using various metallic powders, including Zn(0), Ni(0), Mg(0), and Fe(0). Importantly, the polymerization initiated with Ni(0)/EBiB/CuBr₂/PMDETA system exhibited optimal living/controlled nature and generated polymers with polydispersity index as low as 1.04 for 75.27% conversion and controlled molecular weights close to theoretical ones. A wide of range of Cu(II) salts were also investigated as catalyst sources instead of CuBr₂. The recycling of Ni(0) was very convenient due to its magnetic property, which enables its extensive application. © 2013 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

Fast and effective copper(0)‐mediated simultaneous chain‐ and step‐growth radical polymerization at ambient temperature

Vinyl‐conjugated monomer (methyl acrylate, MA) and allyl 2‐bromopropanoate (ABP)‐possessing unconjugated C?C and active C? Br bonds were polymerized via the Cu(0)‐mediated simultaneous chain‐ and step‐growth radical polymerization at ambient temperature using Cu(0) as catalyst, N,N,N′,N″,N″‐pentamethyldiethylenetriamine as ligand and dimethyl sulfoxide as solvent. The conversion was reached higher than 98% within 20 h. The obtained polymers showed block structure consisting of polyester and vinyl polymer moieties. The Cu(0)‐catalyzed simultaneous chain‐ and step‐growth radical polymerization mechanism was demonstrated by NMR, matrix‐assisted laser desorption ionization time‐of‐flight, and GPC analyses. Furthermore, the obtained copolymers of MA and ABP were further modified with poly(N‐isopropylamide) through radical thiol‐ene “click” chemistry from the terminal double bond. The thermoresponsive behavior of this block copolymer was investigated. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013 , 51, 3907–3916     

Facile one‐pot/one‐step technique for preparation of side‐chain functionalized polymers: Combination of SET‐RAFT polymerization of azide vinyl monomer and click chemistry

An azido‐containing functional monomer, 11‐azido‐undecanoyl methacrylate, was successfully polymerized via ambient temperature single electron transfer initiation and propagation through the reversible addition–fragmentation chain transfer (SET‐RAFT) method. The polymerization behavior possessed the characteristics of “living”/controlled radical polymerization. The kinetic plot was first order, and the molecular weight of the polymer increased linearly with the monomer conversion while keeping the relatively narrow molecular weight distribution (M_w/M_n ≤ 1.22). The complete retention of azido group of the resulting polymer was confirmed by ¹H NMR and FTIR analysis. Retention of chain functionality was confirmed by chain extension with methyl methacrylate to yield a diblock copolymer. Furthermore, the side‐chain functionalized polymer could be prepared by one‐pot/one‐step technique, which is combination of SET‐RAFT and “click chemistry” methods. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Cu(0) mediated polymerization in toluene using online rapid GPC monitoring

Polymerization of methyl acrylate (MA) catalyzed by Cu(0) is carried out in toluene using a range of alcohols and phenol as additives to facilitate the reaction. The polar/coordinating additives promote disproportionation of Cu(I) to Cu(0), the proposed active species in single electron transfer living radical polymerization (SET‐LRP), and Cu(II) whilst toluene maintains solubility of the reagents and products. In this work, the use of alcohols as additives is optimized. Polymerizations are monitored in real time using rapid chromatography to obtain conversion and molecular weight distribution data without the necessity of manual sampling. Rapid gel permeation chromatography with low angle laser light scattering detection is shown to be a viable method of obtaining molecular weight distribution data in real time compared with conventional analytical techniques. Moreover, the changes in CuBr₂ concentration during SET‐LRP reactions are monitored online using a photodiode array detector. Finally, the kinetics of SET‐LRP of MA using an ultra pure highly porous Cu(0) is performed and a detailed discussion on the role of Cu(II) is provided. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Surface modification of multiwalled carbon nanotubes via nitroxide‐mediated radical polymerization

The nitroxide‐mediated radical polymerization of styrene was carried out on the surfaces of multiwalled carbon nanotubes (MWNTs) initiated by an MWNT‐supported initiator multiwalled carbon nanotube–2″,2″,6″,6″‐tetramethylpiperidinyloxy (MWNT–Tempo). The content of polystyrene grafted from the surface was controlled by changes in the polymerization conditions, such as the reaction times or the ratios of monomers to initiators. The obtained polystyrene‐grafted multiwalled carbon nanotubes (MWNT–PSs) were further used to initiate the polymerization of 4‐vinylpyridine to get polystyrene‐b‐poly(4‐vinylpyridine)‐grafted multiwalled carbon nanotubes (MWNT–PS‐b‐P4VPs). In contrast to unmodified MWNTs, MWNT–PSs had relatively good dispersibility in various organic solvents, such as tetrahydrofuran, CHCL₃, and o‐dichlorobenzene. The structures and properties of MWNT–PSs and MWNT–PS‐b‐P4VPs were characterized and studied with several methods, including thermogravimetric analysis, Fourier transform infrared, ultraviolet–visible, and transmission electron microscopy. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 4656–4667, 2006     

Facile and versatile synthesis of rod‐coil poly(3‐hexylthiophene)‐based block copolymers by nitroxide‐mediated radical polymerization

A well‐defined and monofunctional poly(3‐hexylthiophene)‐based (P3HT) macroinitiator has been obtained through a clean, simple, and an efficient multistep synthesis process. The macroinitiator is obtained via intermolecular radical 1,2‐addition onto an ω‐acrylate‐terminated P3HT macromonomer. In a second step, well‐defined rod‐coil block copolymers were obtained by nitroxide‐mediated radical polymerization (NMRP) using the so‐called Blocbuilder^®. The polymerization was found to be controlled with various monomers such as styrene, isoprene, 4‐vinylpyridine, or methyl acrylate. This process constitutes a very promising way to obtain versatile and clean materials for organic electronics. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Acrylonitrile‐containing polymers via a combination of metal‐catalyzed living radical and nitroxide‐mediated free‐radical polymerization routes

2‐Phenyl‐2‐[(2,2,6,6‐tetramethylpiperidino)oxy] ethyl 2‐bromopropanoate was successfully used as an initiator in consecutive living radical polymerization routes, such as metal‐catalyzed living radical polymerization and nitroxide‐mediated free‐radical polymerization, to produce various types of acrylonitrile‐containing polymers, such as styrene–acrylonitrile, polystyrene‐b‐styrene–acrylonitrile, polystyrene‐b‐poly(n‐butyl acrylate)‐b‐polyacrylonitrile, and polystyrene‐b‐polyacrylonitrile. The kinetic data were obtained for the metal‐catalyzed living radical polymerization of styrene–acrylonitrile. All the obtained polymers were characterized with ¹H NMR, gel permeation chromatography, and differential scanning calorimetry. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3374–3381, 2006     

Synthesis of perfectly sulfonated sodium polystyrene sulfonate over a wide molar mass range via reversible‐deactivation radical polymerization

An aqueous reversible‐deactivation radical polymerization (RDRP) approach is used to synthesize sodium polystyrene sulfonate directly from functionalized monomers to give uniformly and completely sulfonated materials. Reproducible gram scale syntheses are achieved under simple one pot reaction conditions at ambient temperatures, and full monomer conversions are achieved within approximately 3 h. Reaction variables such as pH, sodium chloride concentration, and methanol cosolvent have a significant effect on the molecular weights (M_n ≈ 20,000–400,000 g·mol^?1) obtained by gel permeation chromatography coupled multiangle light scattering. Observed dispersities were reasonably narrow: Ð ≈ 1.05–1.3. A parametric optimization, rather than direct variation of the monomer to initiator ratio, resulted in some of the highest molecular weight polymers by an RDRP approach. Linear progression between M_n and monomer conversion occurs at a neutral reaction pH, which results in narrow polymer molecular weight distributions, along with high end‐group fidelity as demonstrated with chain extension reactions. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019, 57, 1527–1537