Morphology of polytetrafluoroethylene prepared by radiation-induced emulsion polymerization

The original morphology of polytetrafluoroethylene prepared by radiation-induced emulsion polymerization was studied by electron microscopy. The morphology depends on molecular weight, which in turn depends on polymerization conditions, especially the emulsifier concentration. The molecular weight decreases with increasing emulsifier concentration. The morphology changes with molecular weight roughly as follows: fibrils below 10⁵, rods between 10⁵ and 5 × 10⁵, and granular particle above 10⁶. The crystallinity is high for all morphologies.     

Polypyrrole-coated natural rubber latex by admicellar polymerization

Admicellar polymerization has been used for the preparation of an electrically conductive polypyrrole coating on latex particles. An anionic surfactant, sodium dodecyl sulfate (SDS), was adsorbed onto natural rubber (NR) latex particles to form the surfactant bilayers after adjusting the pH below the point of zero charge of the latex surface. Adsorption of SDS and pyrrole adsolubilization were determined as a function of pyrrole and sodium chloride concentrations. Pyrrole caused a decrease in SDS adsorption at equilibrium. Sodium chloride increased the surfactant adsorption and the pyrrole adsolubilization. Thermogravimetric results showed the presence of polypyrrole. The conductivity of the polypyrrole-coated NR latex film prepared by admicellar polymerization without salt was the lowest; however, with salt addition, the conductivity of the film improved significantly. The oxidative polymerization technique resulted in a relatively higher conductivity than oxidative admicellar polymerization.     

X-ray photoelectron spectroscopic studies of hydrophilic surfaces modified via admicellar polymerization

Admicellar polymerization with styrene monomer was used to coat the surface of two porous solids: titanium dioxide and alumina. X-ray photoelectron spectroscopy (XPS) measurements clearly indicate that after admicellar polymerization, organic material and surfactant are present on the surface of the solids. Water washes, performed immediately after admicellar polymerization, were successful in removing approximately 30% of the organic material, presumably mostly surfactant. The water wash was followed by Soxhlet extraction with toluene, with no measurable removal of organic material according to ignition loss measurements of the solid, gel permeation chromatography of the extracting solvent and also UV/VIS spectroscopy of the extracting solvent. However, there was a 5-15% drop in organic material after Soxhlet extraction according to XPS measurements. This difference is attributed to the difference in sampling; XPS samples only the exterior surface area while these bulk measurements sample both the interior and exterior surface area. This study details the ability of different washing steps to remove materials from the porous substrates used in this study.     

Cell culture on polymers prepared by radiation-induced polymerization of various glass-forming monomers

The growth of cells on polymers prepared by the radiation polymerization of monomethacrylate and dimethacrylate was investigated. Cell growth was affected greatly by such properties of the polymers as water content, wettability, and porosity. Growth was promoted remarkably by rinsing the polymers with warm water at 60-70 degrees C and by irradiation of polymers with an electron beam. Cell growth decreased with increasing oxyethylene length (n) in the polymerized dimethacrylate of same series, CH2C(CH3)CO(OCH2CH2)nOCOC(CH3)CH2. A decrease in the hydrophilicity of the polymer increased cell growth rate. Formation of pore structures in the polymer films also increased the cell growth.     

Formation of polymeric films on cellulosic surfaces by admicellar polymerization

Cellulose fibers suspended in an aqueous medium were placed in contactwith increasing amounts of either a cationic or an anionic surfactant. Only theformer was adsorbed, forming admicellar morphologies. The addition of alkenylmonomers to these systems and their subsequent polymerization resulted in theformation of polymer both in the aqueous medium and around the fibers. Thelatter 'coating', which was rather irregular in coverage, produceda strong increase in the hydrophobic character of the cellulosic surface.     

Factors affecting the synthesis of polymeric nanostructures from template assisted admicellar polymerization

Template assisted admicellar polymerization (TAAP) utilizes a surfactant layer adsorbed on a surface to localize a monomer to the surface prior to polymerization of the monomer. Nanostructures are formed by restricting adsorption to the uncovered sites of an already-templated surface, in this case, to the interstitial sites between adsorbed latex spheres. This work studies the factors affecting the synthesis of polymeric nanostructures from TAAP for three different monomers, aniline, pyrrole, and methyl methacrylate, and three different surfaces, highly ordered pyrolytic graphite (HOPG), gold, and SiO2. Among the parameters discussed are the effects of monomer and surfactant concentration, surfactant chain length, polymerization time and temperature, and solution ionic strength. Control of the aforementioned parameters allows some control over the nanostructure morphology. Polymer nanopillars, nanorings, honeycombs, and "honeytubes" have been synthesized. Important conclusions regarding the conditions favoring admicellar polymerization relative to polymerization in solution are drawn from the experimental results as well. Sample characterization includes scanning electron microscopy (SEM), Raman spectroscopy, and alternating current (ac) impedance measurements.     

Characteristics and fluidic properties of porous monoliths prepared by radiation-induced polymerization for Lab-on-a-Chip applications

Porous polymer monoliths were prepared by UV- or EB-induced polymerization of hydroxyethyl methacrylate (HEMA) and ethylene dimethacrylate (EDMA) as network precursors dissolved in porogenic solvent mixtures composed of methanol and n-hexane. The fluidic properties and the pressure resistance of porous monoliths synthesized into 1 mm i.d. capillaries and in 100 μm-wide microchannels were investigated. The influence of photopolymerization time (or electron beam dose) and monomer content on flow properties is discussed on the basis of morphological features. The two types of radiation can be used to achieve the in situ fabrication of monolith inside microsystems. The permeability of the porous monoliths can be adjusted by tuning compositional and processing parameters.     

All-acrylic film-forming colloidal polymer/silica nanocomposite particles prepared by aqueous emulsion polymerization

The efficient synthesis of all-acrylic, film-forming, core-shell colloidal nanocomposite particles via in situ aqueous emulsion copolymerization of methyl methacrylate with n-butyl acrylate in the presence of a glycerol-functionalized ultrafine silica sol using a cationic azo initiator at 60 °C is reported. It is shown that relatively monodisperse nanocomposite particles can be produced with typical mean weight-average diameters of 140-330 nm and silica contents of up to 39 wt %. The importance of surface functionalization of the silica sol is highlighted, and it is demonstrated that systematic variation of parameters such as the initial silica sol concentration and initiator concentration affect both the mean particle diameter and the silica aggregation efficiency. The nanocomposite morphology comprises a copolymer core and a particulate silica shell, as determined by aqueous electrophoresis, X-ray photoelectron spectroscopy, and electron microscopy. Moreover, it is shown that films cast from n-butyl acrylate-rich copolymer/silica nanocomposite dispersions are significantly more transparent than those prepared from the poly(styrene-co-n-butyl acrylate)/silica nanocomposite particles reported previously. In the case of the aqueous emulsion homopolymerization of methyl methacrylate in the presence of ultrafine silica, a particle formation mechanism is proposed to account for the various experimental observations made when periodically sampling such nanocomposite syntheses at intermediate comonomer conversions.     

Narrowly dispersed molecularly imprinted microspheres prepared by a modified precipitation polymerization method

A modified precipitation polymerization (MPP) method was established to prepare narrowly dispersed molecularly imprinted polymeric microspheres. MPP was stabilizer and surfactant free and needed only small amount of porogen (about 50 wt.%). Only part of alcohols and all the alkanes tested formed particles. Using a mixture of alkane and toluene as porogen, the carbon numbers of alkanes and solubility parameter of porogenic solvents were important factors in controlling particle morphology. Nearly mono-dispersed microspheres with diameter of about 2-3 μm were synthesized by MPP using mineral oil:toluene = 2:3 as porogen. Template did not affect the formation of globe microspheres in MPP. Microspheres prepared under the lowest reaction temperature had the highest binding capability. When used as sorbents of high performance liquid chromatography (HPLC), the microspheres prepared by MPP using bisphenol A, estradiol, and tebuconazole as template had similar binding selectivity and higher binding capability compared to microspheres synthesized by classical precipitation polymerization. Photoinitiation and low reaction temperature were important factors attributed to better binding capability of microspheres prepared by MPP.     

Elucidation of dominant effect on initial bacterial adhesion onto polymer surfaces prepared by radiation-induced graft polymerization

Surface-modified polyethylene (PE) membrane sheets were prepared by the radiation-induced graft polymerization (RIGP) of an epoxy-group-containing monomer, glycidyl methacrylate (GMA). The epoxy ring of GMA was opened by introducing diethylamine (DEA) or sodium sulfite (SS). We examined the properties of these sheets by measuring the amount of grafting polymer, surface roughness and membrane potential, and also investigated the adhesion of five Gram-negative bacteria, Escherichia coli, Pseudomonas aeruginosa, Pseudomonas putida, Pseudomonas fluorescens and Paracoccus denitrificans, onto the prepared sheet surfaces. A linear relationship between the degree of grafting (dg) and surface roughness was observed. Moreover, membrane potential was dependent on the amount of DEA or SS as the ionizable group. These results indicate that RIGP enables the control of the physicochemical properties of such a sheet surface by adjusting dg and the subsequent conversion of functional groups. A batch test on bacterial adhesion onto the sheets clarified that the DEA-containing sheet (DEA sheet) exhibited an adhesion rate constant, k, significantly greater than those of other types of sheet. Clearly, the adhesion rate constant of the DEA sheet increased with dg, indicating that electrostatic interaction is the most decisive factor for bacterial adhesion when it works as an attractive force. Furthermore, the densities of bacteria adhering onto the GMA-containing sheet (GMA sheet) and the SS-containing sheet (SS sheet) were almost the same as that onto a PE sheet, whereas that onto a DEA sheet significantly increased. Thus, the introduction of the GMA- and SS-containing graft chain did not have much influence on bacterial adhesion onto the surfaces, supporting the conclusion that the promotion of bacterial adhesion onto the GMA and SS sheets was due to an increase in surface area resulting from RIGP. Moreover, the scanning electron microscopy images of the sheet surfaces indicate that the conditions and morphologies of initial bacterial adhesion are dependent on surface properties, particularly membrane potential.     

Effect of dose rate on radiation-induced polymerization of styrene adsorbed on silica gel

The effect of dose rate on the rate of polymerization and molecular weight distribution of radiation-induced polymerization of styrene adsorbed on silica gel was studied in a wide dose rate range of 4.4 × 10⁴ to 3 × 10⁸ rad/hr by γ rays of ⁶⁰Co and electron beams with a Cockcroft-Walton-type accelerator. Dose rate dependence on the initial rate of polymerization was about 1 below 3 × 10⁷ rad/hr, and it decreased gradually at high dose rates. Throughout the dose rate range, graft polymerizations and homopolymerizations by cationic and radical mechanisms proceeded simultaneously. Dose rate dependence of the cationic polymerization was 1 below 3 × 10⁷ rad/hr, while dose rate dependence of the radical polymerization was 0.65 below 3 × 10⁷ rad/hr. At high dose rates, molecular weight and fraction of graft polymer decreased, and fraction of cationic polymerization increased. A very high-molecular-weight graft polymer was formed above 4.4 × 10⁵ rad/hr at the initial stage of the polymerization. The dose rate dependence of this polymerization was larger than 1 and decreased with increase in dose rate. The polymerization seems to be related to an excitation of monomer or growing chain.     

Effect of amount of monomer on radiation-induced polymerization of styrene adsorbed on silica gel

The effect of amount of monomer on radiation-induced polymerization of styrene adsorbed on silica gel was investigated with the monomer amounting from less than monolayer adsorption to more than the equilibrium adsorption. The rate of graft polymerization and the molecular weight of the polymer changed with the amount of monomer adsorbed on silica gel. Maximum grafting efficiency was obtained at monolayer adsorption. The molecular weight of graft polymer was higher than that of homopolymer in both radical and cationic polymerizations, and the ratio in molecular weight of graft polymer to that of homopolymer tends to be unity with increasing amount of adsorbed monomer. These results can mainly be explained in terms of the number of initiating species (radical and cation) that change in relation to the amount of adsorbed monomer. Propagation and termination change with amount of adsorbed monomer in relation to the molecular mobility of adsorbed monomer. A very high-molecular-weight graft polymer is formed only with a small amount of adsorbed monomer in the initial stage. The grafting percent with a large amount of adsorbed monomer increased after most of the monomer has been polymerized. Secondary effect of radiation on the graft and homopolymers due to energy transfer from silica gel is suggested from the complicated phenomena in the later stage of the reaction.     

Encapsulation of silica nanoparticles by redox-initiated graft polymerization from the surface of silica nanoparticles

This study describes a facile and versatile method for preparing polymer-encapsulated silica particles by ‘grafting from’ polymerization initiated by a redox system comprising ceric ion (Ce⁴⁺) as an oxidant and an organic reductant immobilized on the surface of silica nanoparticles. The silica nanoparticles were firstly modified by 3-aminopropyltriethoxysilane, then reacted with poly(ethylene glycol) acrylate through the Michael addition reaction, so that hydroxyl-terminated poly(ethylene glycol) (PEG) were covalently attached onto the nanoparticle surface and worked as the reductant. Poly(methyl methacrylate) (PMMA), a common hydrophobic polymer, and poly(N-isopropylacrylamide) (PNIPAAm), a thermosensitive polymer, were successfully grafted onto the surface of silica nanoparticles by ‘grafting from’ polymerization initiated by the redox reaction of Ce⁴⁺ with PEG on the silica surface in acid aqueous solutions. The polymer-encapsulated silica nanoparticles (referred to as silica@PMMA and silica@PNIPAAm, respectively) were characterized by infrared spectroscopy, thermogravimetric analysis, and transmission electron microscopy. On the contrary, graft polymerization did not occur on bare silica nanoparticles. In addition, during polymerization, sediments were observed for PMMA and for PNIPAAm at a polymerization temperature above its low critical solution temperature (LCST). But the silica@PNIPAAm particles obtained at a polymerization temperature below the LCST can suspend stably in water throughout the polymerization process.     

Preparation and characterization of polyalkene membranes modified with four different ion-exchange groups by radiation-induced graft polymerization

An ion chromatographic method was developed for the determination of nine inorganic and organic acid anions at sub- to low-microg/l levels in power plant water samples. In this method, samples were injected using a large-volume direct injection technique, the analyte anions were separated on a hydroxide-selective anion-exchange column using high-purity hydroxide eluents generated by an on-line electrolytic eluent generator and detected using the suppressed conductivity detection method. The method performance was evaluated by analyzing synthetic water samples containing additives encountered in the power plant water samples and four water samples from a fossil fuel power plant. The relative standard deviations of retention times of analyte ions separated on the hydroxide-selective anion-exchange column were less than 0.4%. The recoveries of analyte ions spiked into the synthetic water samples at concentrations of 0.13-1.0 microg/l were in the range of 70-120%. The method detection limits for analyte ions in deionized water were 0.0099, 0.0056, 0.019, 0.057, 0.0084, 0.023, 0.067, 0.037, and 0.079 microg/l for fluoride, acetate, formate, chloride, nitrite, sulfate, bromide, nitrate, and phosphate, respectively.     

Physicochemical and catalytic properties of SAPO-31 materials prepared from the silica sources characterized by a different degree of polymerization

Two series of microporous silicoaluminophosphates SAPO-31 with different Si content (Si/Al = 0—0.5) were synthesized using silica sources characterized by various degree of polymerization (fumed silica and tetraethoxysilane). Physicochemical properties of the resulted materials were studied by X-ray diffraction, XPS, scanning (SEM) and transmission (TEM) electron microscopy. The nature of the silicon species was identified by ²⁹Si NMR method and the acidity was measured by IR-spectroscopy of adsorbed pyridine. The activity and selectivity of Pd modified SAPO-31 samples from both series were evaluated in the isomerization of n-decane. It was found that the use of the monomer as a silicon source ensured more efficient silicon incorporation, which resulted in the higher activity of Pd/SAPO-31 catalysts. Moreover, the selectivity of these samples for isomerization was found to be independent of the silicon content and its distribution.     

Polypyrrole thin films formed by admicellar polymerization support the osteogenic differentiation of mesenchymal stem cells

The objective of this study was to evaluate the attachment, proliferation, and differentiation of rat mesenchymal stem cells (MSC) toward the osteoblastic phenotype seeded on polypyrrole (PPy) thin films made by admicellar polymerization. Three different concentrations of pyrrole (Py) monomer (20, 35, and 50 x 10(-3) M) were used with the PPy films deposited on tissue culture polystyrene dishes (TCP). Regular TCP dishes and PPy polymerized on TCP by chemical polymerization without surfactant using 5 x 10(-3) M Py, were used as controls. Rat MSC were seeded on these surfaces and cultured for up to 20 d in osteogenic media. Surface topography was characterized by atomic force microscopy, X-ray photoelectron spectroscopy, and static contact angle. Cell attachment, proliferation, alkaline phosphatase (ALP) activity, and calcium content were measured to evaluate the ability of MSC to adhere and differentiate on PPy-coated TCP. Increased monomer concentrations resulted in PPy films of increased thickness and surface roughness. PPy films generated by different monomer concentrations induced drastically different cellular events. A wide spectrum of cell attachment characteristics (from excellent cell attachment to the complete inability to adhere) were obtained by varying the monomer concentration from 20 m to 50 x 10(-3) M. In particular the 20 x 10(-3) M PPy thin films demonstrated superior induction of MSC osteogenicity, which was comparable to standard TCP dishes, unlike PPy films of similar thickness prepared by chemical polymerization without surfactant. Adhesion of mesenchymal stem cells on tissue culture plates (TCP) coated with polypyrrole thin films made by admicellar polymerization.     

Supported metallocene catalysts prepared by impregnation of MAO modified silica by a metallocene/monomer solution

Silica supported (butylcyclopentadienyl)₂ZrCl₂/MAO catalysts were synthesized according to the “incipient wetness” method from a solution of metallocene in a liquid monomer. The monomer was allowed to polymerize yielding a catalyst containing polyhexene (PH), polystyrene (PS) or polyoctadiene (PO). One catalyst containing no polymer was also synthesized. The catalysts were used to polymerize ethene at 70°C and 4 bar total pressure. The measured average activities were 5 300 kg PE/(mol Zr · h) for (BuCp)₂ZrCl₂/MAO/PH/SiO₂, 8 600 kg PE/(mol Zr · h) for (BuCp)₂ZrCl₂/MAO/PS/SiO₂, 3 400 kg PE/(mol Zr · h) for (BuCp)₂ZrCl₂/MAO/PO/SiO₂ and 5 700 kg PE/(mol Zr · h) for (BuCp)₂ZrCl₂/MAO/SiO₂. The polyhexene, polystyrene or polyoctadiene in the catalyst forms a protective layer around the active sites. Even after exposure to air for five hours these catalysts retain some polymerization activity.