Optimum sol viscosity for stable electrospinning of silica nanofibres

Silica nanofibres have, due to their excellent properties, promising characteristics for multiple applications such as filtration, composites, catalysis, etc. Silica nanofibres can be obtained by combining electrospinning and the sol–gel process. To produce silica nanofibres most of the time organic solutions are applied containing a carrying polymer, which is afterwards removed by a thermal treatment to form pure ceramic nanofibres. Although electrospinning of the pure silica precursors without carrying polymer is preferred, the parameters influencing the stability of the electrospinning process are however largely unknown. In addition, this knowledge is essential for potential upscaling of the process. In this study, the optimum viscosity to electrospin in a stable manner is determined and the way to obtain this viscosity is evaluated. Sols with a viscosity between 120 and 200 mPa.s could be electrospun in a stable way, resulting in uniform and beadless nanofibres. Furthermore, this viscosity region corresponded with nanofibres having the lowest mean nanofibre diameters. Electrospinning with diluted sols was possible as well, but electrospinning of the fresh sols was more stable. These results illustrate the importance of the viscosity and degree of crosslinking of the sol for the stable electrospinning of silica nanofibres and demonstrate that upscaling of the electrospinning process of silica nanofibres is feasible.     

The sol–gel approach as a method of synthesis of xMgO·ySiO2 powder with defined physicochemical properties including crystalline structure

The physicochemical properties of synthetic powders depend strongly on the method of their preparation. The present work concerns the use of the sol–gel method to prepare xMgO·ySiO₂ powders with defined physicochemical and structural properties. An important objective was to determine how the basic process parameters (including the type and concentration of the reactants) influence the physicochemical properties of the resulting material. To obtain a synthetic powders, organic precursors of magnesium (magnesium ethoxide), and silicon (tetraethoxysilane) were used. Selected products were subjected to calcination to identify the crystalline structure of the powders and to determine the impact of the proposed method of preparation on this parameter. This aspect of the research will significantly improve the range of application of the manufactured products. The powders obtained by the proposed method were thoroughly analyzed in terms of chemical composition, crystalline structure, morphology and nature of dispersion, parameters of porous structure, and thermal as well as electrokinetic properties. The sol–gel process proved very effective in the synthesis of highly active powders, as evidenced by the very high values obtained for the products’ surface area. It was also confirmed that the physicochemical parameters are strongly dependent on the mass ratio of the reactants and on the method of final treatment of the precipitates.     

Sol–gel synthesis,crystal structure,surface morphology,and optical properties of Eu2O3-doped La2Mo3O12 ceramic

In this paper, we report the synthesis of the La–Mo–O tartrate gel precursors with the initial composition for La₂Mo₃O₁₂ ceramic prepared from different starting materials by an aqueous sol–gel synthesis route using tartaric acid as a complexing agent. Moreover, the La–Mo–O carbonate–tartrate and nitrate–tartrate gel precursors doped with x % of Eu₂O₃ (x = 0.5, 1.0, 2.0, 4.0, and 8.0) by aqueous sol–gel synthesis method were also prepared. The thermal decomposition of both the La–Mo–O carbonate–tartrate and nitrate–tartrate gels, which is the critical stage of this preparation technique, is investigated in detail. X-ray diffraction, scanning electron microscopy, and ultraviolet–visible spectroscopy were used for the determination of crystal structure, surface morphology, and optical properties of the La–Mo–O:xEu₂O₃ samples annealed at 400, 500, 600, 700, 800, 900, and 1,000 °C temperatures, respectively. The obtained results show that the thermal decomposition of the La–Mo–O tartrate gel precursors has occurred in a separate manner. The differences that came up during the thermal treatment of La–Mo–O tartrate gels have related only with the initial composition that determined the different crystallization ways of final compounds. Besides, the dopant concentration mainly influences the size of obtained particles and agglomeration of synthesized final materials. The initial composition of the La–Mo–O gel precursors has significant influence on the formation of final crystal phases at relatively lower temperatures than was expected according to the TG–DTA measurements. Finally, the optical properties of La–Mo–O tartrate gel precursors annealed at 500 °C depend on the nature of the initial compounds, which were used during the aqueous sol–gel process.     

Effect of preparation conditions on the optical and physical properties of an epoxy-functional inorganic-organic hybrid material system

A hybrid material system consisting of (3-glycidyloxypropyl)trimethoxysilane, dimethyldimethoxysilane and zirconium(IV) n-propoxide was prepared. The influence of processing parameters including Zr content, UV irradiation and sol ageing on the properties of the resultant thin films was discussed. Refractive index, at 633 nm, and reflectance measurements were performed and near-field waveguide images of the samples were taken. Optical propagation loss measurements, at 633 nm, were studied. Film thickness and cross-sectional scanning electron microscopy images were obtained as a function of process conditions. FT-IR spectroscopy was used to monitor chemical reaction pathways in the system during processing. It was demonstrated that the crosslinking of epoxy groups in the structure, along with inorganic network formation as a result of sol-gel reactions, was the primary reason for the changes in the optical and physical properties of the system. As Zr containing species and/or UV irradiation may be employed to crosslink the epoxy groups in the structure, the optical and physical properties of the system can be tuned by optimal combination of these two crosslinking methods, as well as sol ageing process.     

Surface characteristics and wetting properties of sol–gel coated base paper

Two hybrid coatings synthesized by using alkoxysilanes as precursors in a sol–gel process, differing from each other in terms of the organic components in alkoxysilanes, have been developed to improve the water repellent properties of base paper. The sol–gel‐coated base paper samples were characterized by scanning electron microscopy, atomic force microscopy, confocal laser scanning microscopy, X‐ray photoelectron spectroscopy, time‐of‐flight secondary ion mass spectrometry, and contact angle measurements. The sol–gel coatings were found to clearly change the surface properties of base paper. Thin coating layers were formed on base paper surfaces. The topographical data indicated the formation of discontinuous thin films; the time‐of‐flight secondary ion mass spectrometry analyses confirmed that the coatings were covering the fibres but only partially covered the fibre–fibre intersections. Water and the subsequent heat treatment used as a reference treatment reduced the surface roughness and porosity and slightly changed the surface chemistry of the base paper. The wettability and absorptivity of base paper was clearly reduced by the applied coatings. Copyright © 2011 John Wiley & Sons, Ltd.     

Preparation of epoxy-silica composites cured with iso-methyltetrahydrophthalic anhydride

The possibility of preparing epoxy-silica composites using iso-methyltetrahydrophthalic anhydride as curing agent was examined; the composition of the composites and conditions of their preparation were determined. The effect exerted by the concentration of precursors, tetraethoxysilane and epoxypropxypropyltriethoxysilane, on the glass transition point, sol fraction yield, heat resistance, and adhesion properties of the hybrid materials obtained was studied.     

Boehmite sol properties and preparation of two-layer alumina membrane by a sol-gel process

A two layer ultrafiltration alumina membrane was prepared by a sol-gel process using boehmite sol as precursor. The sol was prepared by hydrolysation of aluminium tri-sec-butoxide. Sol properties, such as viscosity as a function of concentration and acidity, were investigated by using capillary viscometry, transmission electron microscopy and laser scattering photometry etc. The viscosity increased with an increase in concentration and a decrease in pH, while the particle shape and size of the sol were mainly determined by pH. The membrane prepared by a dipping procedure was characterized by both scanning electron microscopy and transmission electron microscopy. The results showed that the membrane thickness and surface morphology were affected by the dipping time, the viscosity and the temperature.     

Non-hydrolytic sol–gel synthesis of tantalum sulfides

Non-hydrolytic sol–gel synthesis provides a low temperature solution based approach to solid-state materials. In this work, reactions of TaX₅ (X = F, Cl, Br, I) with the thio-ethers di-tert-butylsulfide and hexamethyldisilathiane were carried out in chloroform or acetonitrile. The influence of synthetic parameters such as temperature, reaction time, starting sulfur to tantalum ratio, and solvent volume were explored, and optimized conditions for the preparation of phase pure crystalline TaS₂ were established. Amorphous powders were recovered for most of the samples, but crystalline 1T- and 3R-TaS₂ modifications could be selectively prepared by heat treatments of the as-recovered precursors at 700 and 800 °C, respectively. The crystallite sizes could be adjusted by tuning the starting sulfur to tantalum ratios, and by choice of solvent. For specific conditions, nanocrystalline 1T-TaS₂ was directly recovered from solution. To our knowledge, this is the first time that crystalline TaS₂ was directly obtained from low temperature solution based routes.     

Effects of aging time on V2O5 sol-gel coatings

Vanadium pentoxide (V₂O₅) sols have been used in conductive coatings and related applications [1, 2, 3]; however, the changes which may occur in the properties of these coatings with sols of different ages have not been carefully shown. Properties which may be dependent on the age of the sol (sol viscosity, film morphology and conductance) were measured in this work. The coating sols were prepared by ion-exchange of sodium metavanadate solutions.It was found that the coating thickness, sol viscosity, and surface morphology of the coatings were directly related to the age of the sol used. The dried coating thickness increased from 3 microns to 20 microns over a 30 day period. The sol viscosity increased from 1 centipoise to near 2 centipoise. The surface morphology of the coatings changed from that of a featureless surface at day 1 to a continual coverage of micron-sized fibers as the coating sols aged. The conductivity of the coatings, though, was unaffected by the age of the sol. The coating properties were correlated to the amount of polymerization of dissolved precursors in solution.     

Combination of radical and cationic photoprocesses for the single‐step synthesis of organic‐inorganic hybrid films

Nanocomposite materials prepared from radically photocurable hybrid sol–gel precursors have been widely developed within the last decade, especially to devise novel optical devices and coatings. For their synthesis, a preferential route has involved in the successive sol–gel process of acrylate trialkoxysilane precursors followed by radical photopolymerization. In contrast, this work presents an original one‐step synthesis based on the association of two different photoinitiators (PIs) in the same formulation: the photolysis of a hydroxyphenylketone (radical PI) affords polyacrylate chains while that of a diaryl iodonium salt (cationic PI) generates powerful superacids catalyzing the sol–gel reactions of the alkoxy functions. The behavior of methacrylate and acrylate trimethoxysilane precursors was compared to highlight the effect of the organic moiety functionality on the reaction kinetics (Fourier transform infrared spectroscopy) and the film microstructure (¹³C and ²⁹Si solid‐state nuclear magnetic resonance). Interestingly, evidence of local organization in these hybrid films was also given by X‐ray analysis. In a last part, their thermomechanical properties were discussed thoroughly using a range of techniques: DSC, scratch‐resistance test, nanoindentation. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 4150–4158, 2010     

Hybrid sol–gel thin films doped with a pH indicator: effect of organic modification on optical pH response and film surface hydrophilicity

Optical sensors for application in innovative wearable sensing systems such as textile-integrated systems and wireless sensor platforms rely on the development of low-cost multifunctional materials compatible with standard fabrication technologies. We are developing optically responsive pH sensitive sol–gel coatings for integration with a mobile wireless smart tag sensing system. For this application, we have fabricated a range of thin pH sensitive films using bromocresol green (BCG) indicator immobilised in inorganic–organic silica hybrid matrices prepared by a sol–gel method and deposited by spin-coating onto glass substrates. The surface hydrophilicity of the films were varied by using the inorganic sol–gel precursor tetraethoxysilane together with either methyltriethoxysilane, ethyltriethoxysilane, phenyltrimethoxysilane or glycidoxypropyltrimethoxysilane as organically modified sol–gel precursors, co-polymerised in different ratios. Spectral characterisation of the films was performed using visible absorption spectroscopy. The shift in absorption maxima and other spectral changes of the different matrices have been identified, and the apparent pK _app values of the immobilised BCG pH indicator determined. The surface wettability properties of the films have been studied by measuring the contact angle of water, formamide and diiodomethane which has allowed the estimation of the surface free energy (SFE) using three different models: Owens–Wendt, Wu and van Oss-Chaudhury-Good. It is shown that the SFE of the hybrid films is directly related to the type and the degree of organic modification, which in turn has a significant effect on the pH response-time of these sensing films.     

Optimization of tetramethoxysilane-derived sol gel entrapment protocol stabilizes highly active chlorophyllase

Entrapment of membrane proteins is a challenging task compared to that involving soluble proteins. Chlorophyllase, a membrane protein, was successfully entrapped in tetramethoxysilane-derived sol-gel. Pre-gel sol typically consists of an aqueous suspension of chlorophyllase, precursors including tetramethoxysilane and/or methytrimethoxysilane, and sodium fluoride as catalyst. To obtain a highly active entrapped enzyme preparation, the effects of various immobilization parameters, including the chemical compositions of pre-gel sol (water/silane ratio, precursor type and proportions, enzyme loading, sodium fluoride concentration), and sol-gel process parameters (aging and drying time and approach) have been investigated. Chlorophyllase demonstrated the highest activity in gel derived from a pre-gel sol with water/silane ratio of 30 and enzyme loading of 0.257 mg_protein/g_gel, and showed moderately lower activity in organically modified sol-gel than that in hydrophilic sol-gel. The effects of water/silane ratio and precursor combinations on the activity of entrapped chlorophyllase were also studied by examining the pore morphology of gel via nitrogen adsorption-desorption. Longer aging time leads to an entrapped chlorophyllase preparation with higher activity. Chlorophyllase preparation demonstrated negligible activity after air-drying for 12 h while lyophilized chlorophyllase preparation demonstrated 8, 4 and 4 times higher activity than air-dried, vacuum-dried and solvent-dried preparations. Chlorophyllase demonstrated 30% higher activity in the improved sol-gel protocol than that from a non-optimized sol-gel protocol developed in a previous study.     

Adsorption of Ni(II) from model solutions using co-precipitated inorganic oxides

The aim of this work was to obtain an inorganic oxide system containing silica and magnesium oxide, and characterized by specific physicochemical properties, in particular well-defined adsorption parameters. The preparation process was carried out according to a co-precipitation method using solutions of sodium silicate and selected inorganic magnesium salt. The oxide system obtained (MgO·SiO₂) was used as a support (adsorbent) of nickel(II) ions, whose precursors were model solutions of nitrates. The effectiveness of the adsorption process was evaluated using many different analytical techniques, including atomic absorption spectroscopy, energy dispersive X-ray spectroscopy and equivalent point titration. Moreover the stability of adsorbent/adsorbate bonding was estimated. The oxide systems—adsorbents—used in the process were also analyzed according to their physicochemical properties, especially changes in adsorption parameters. The last part of the study involved evaluation of the kinetics of the adsorption process depending on time and the pH of the reaction system.     

Studies on the oxygen sensitivity and microstructure of sol–gel based organic–inorganic hybrid coatings doped with platinum porphyrin dye

Hybrid organic–inorganic nanocomposite coatings were prepared by copolymerizing tetraethylorthosilicate with ethyltriethoxysilane with an acid catalysis process. Oxygen sensor coatings were fabricated by doping the hybrid sol with platinum meso-tetra(pentfluorophenyl) porphyrin. Photophysical properties and oxygen sensitivity of the sensor coatings were studied. The microstructure of the coatings was examined using optical microscopy and scanning electron microscopy. The effect of sol–gel process conditions like precursor silane molar ratio, acid concentration and stirring time of the sol on the oxygen sensitivity and surface microstructure of the sensor coating was studied. Oxygen sensitivity and surface morphology of the coatings were dependent on the sol–gel process parameters.     

Electrochromic and photoelectrochromic properties of sol–gel derived tungsten trioxide/titania composite thin films

Tungsten trixoide/titania (WO₃-titania) composite thin films with W/Ti molar ratios of 100/0, 98/2, 96/4, 94/6 92/8 and 90/10 were prepared on fluorine-doped tin oxide conducting glass, and their electrochromic (EC) and photoelectrochromic (PEC) performances were investigated in this study. The composite thin films were synthesized by sol–gel process using peroxotungstic acid and titanium (IV) n-butoxide as the precursors. The surface morphology and composition of the composite thin films were characterized using scanning electron microscope with energy dispersive spectrometer. Electrochemical experiments with in situ spectroscopic measurement were employed to study the EC properties of the composite thin films. It was found that the presence of titania in the WO₃ matrix might slightly decreases its EC performance. PEC cells using the composite thin films as the working electrode and a sputtered semitransparent platinum thin film on ITO as the counter electrode were fabricated and their PEC performances were investigated. The device using composite thin film prepared from sol solution with a W/Ti molar ratio of 96/4 exhibited the best PEC performance.     

Synthesis and characterizations of new negatively charged organic–inorganic hybrid materials: effect of molecular weight of sol–gel precursor

A series of negatively charged hybrid (organic–inorganic) materials were prepared through sol–gel process. The alkoxysilane-containing sol–gel precursors PEO-[Si(OEt)₃]₂SO₃H were obtained by endcapping polyethylene oxide (PEO) of different molecular weights with 2,4-diisocyanate toluene (TDI), followed by a coupling reaction with phenylaminomethyl triethoxysilane (ND-42) and sulfonation afterwards. The negatively charged precursors were then hydrolyzed and condensed to generate hybrid sol–gel materials, which were characterized by IR, TGA, XRD as well as the conventional ion exchange measurements. The results showed that in the hybrid sol–gel precursors PEO-[Si(OEt)₃]₂SO₃H organic PEO component was incorporated with alkoxysilane-containing ND-42 covalently. As the molecular weight of the precursors increased, thermal stability and cation-exchange capacity of the hybrid material decreased. All the hybrid materials were amorphous and those prepared from higher molecular weight precursors were flexible.     

Multifunctional water and oil repellent and antimicrobial properties of finished cotton: influence of sol–gel finishing procedure

Cotton fabric was treated with two-component water- and oil-repellent antimicrobial coatings consisting of the commercial aqueous organic–inorganic hybrid precursors fluoroalkyl-functional siloxane (FAS) and 3-(trimethoxysilyl)-propyldimethyloctadecyl ammonium chloride (SiQAC) of different concentrations. Two different application procedures were used: a one-step treatment (S1) by a sol mixture consisting of both precursors [coating FAS-SiQAC (S1)] and a two-step treatment (S2) by SiQAC sol and then FAS sol [coating SiQAC + FAS (S2)]. The functional properties of the coatings were determined from liquid contact angle measurements and antimicrobial activity, as well as FTIR and XPS analyses. Although both treatments gave the cotton fabric superhydrophobic and oleophobic properties at a sufficient sol concentration, procedure S1 was found to be more effective than procedure S2. The antibacterial properties of the SiQAC + FAS (S2) coating were superior to those of the FAS-SiQAC (S1) coating. For both two-component coatings, the active bacteriostatic activity of SiQAC was enhanced by the passive antibacterial activity of FAS. Two-component coatings did not provide significant antifungal protection. Repetitive washing gradually deteriorated both coatings but the coating applied by procedure S2 seemed to be slightly more durable than that applied by S1. The two-component coatings caused an increase in the flexibility and a slight decrease in the fabric breaking strength and air permeability of the cotton sample.     

Doubly patternable epoxy based sol–gel structures by UV and soft lithography

The sol–gel synthesis of hybrid materials offers special opportunities to combine polymer and glass properties and to create promising candidates for photonic applications.We report on the optical and morphological characterization of a new photosensitive epoxy based sol–gel system. Germanium ethoxide and 3-Glycidoxypropyltrimethoxysilane were used as precursors for hybrid sol-gel planar coatings. A photoacid generator was added to solution in order to allow the epoxy photopolymerization when the films are selectively exposed to UV light. The refractive index increase (Δn = 0.015) induced by UV light allows the direct patterning of waveguiding structures having good morphological quality. Stripes and beam splitters were defined by direct UV exposition on silicon substrates. Moreover, we present structures made by thermal imprinting method. Silicon masters have been used to transfer relief gratings on the photopolymerizable epoxy sol-gel materials. Combining thermal imprinting technique and UV light exposition through a photomask, complex structures can be realized such as light couplers, sensors and wavelength filters.     

Organic–inorganic tandem route to polymer nanocomposites: kinetic products versus thermodynamic products

We report a facile single-step photochemical methodology to afford alkylsiloxane-polymer hybrid films which relies on the tandem photoacid-catalyzed polymerization of n-alkyltrimethoxysilane precursors and a diglycidyl ether organic monomer. Photoacids liberated by the UV decomposition of iodonium salt triggers simultaneously the sol–gel process and epoxy cationic polymerization. Such conditions are intended to favour the formation of kinetic products trapped by cross-linking reactions instead of the thermodynamically most stable structures, whose preference would be for macrophase segregation. Organosilane precursor exhibiting different structures and chain lengths (n-butyl, n-octyl, n-dodecyl, n-hexadecyl, isobutyl and isooctyl) were systematically investigated to afford a range of transparent alkylsiloxane-polyether hybrids. The competitive organic–inorganic reaction kinetics were investigated using in situ real-time Fourier transform infrared spectroscopy. A main emphasis has been on discussing the effect of the alkyl substituent structure on the photoinduced polymerization kinetics and the silicate networks characterized by ²⁹Si solid-state NMR. To avoid phase separation, the rate of formation of the two phases was tailored to favour concomitancy upon modulating several experimental parameters: film thickness, alkyl structure, photoacid generator concentration. Finally, the viscoelastic and surface properties were also assessed by dynamic mechanical analysis and water contact angle measurements, respectively.     

Preparation and evaluation of high-transparent scratch-resistant thin films on plasma treated polycarbonate substrate

New simple aqueous sol–gel procedure has been used for producing hard transparent organic–inorganic coatings on polycarbonate (PC). Sol-gel thins films were prepared by mixing Si and Al aqueous alkoxides and applied on the plasma treated PC. Tetraethyl orthosilicate (TEOS), 3-glycidoxypropyltrimethoxysilane (GPTMS) and aluminum tri sec-butoxide were used as main precursors. Before applying coatings PC were treated by Dielectric Barrier Discharge (DBD) system being conducted at atmosphere pressure. The effects of temperature, sols volume ratios and aging time on the coatings properties were scrutinized. Chemical, structural, morphological, optical and mechanical analyses of the samples were done by ATR-FTIR, EDS, XRD, FE-SEM, TEM, UV/vis spectroscopy, ellipsometry, pencil hardness and eraser scratch methods. TEM results showed well-dispersed nano-particles in the liquid sol. All of the films showed higher average transmittance (89 %) than the raw PC (86 %) that was stemmed from the lower refractive index (1.481) than raw PC (1.58). Films indicated good adhesion onto the plasma treated substrates (5B). The pencil hardness of the PC substrate (4B) improved to 3H (8 pencil grade increment) with just a single layer coating (775 nm thickness) due to the preparation of new hard structures of interlocked Si and Al atoms.