An experimental and numerical investigation of different shear test configurations for sheet metal characterization

Simple shear tests are widely used for material characterization especially for sheet metals to achieve large deformations without plastic instability. This work describes three different shear tests for sheet metals in order to enhance the knowledge of the material behavior under shear conditions. The test setups are different in terms of the specimen geometry and the fixtures. A shear test setup as proposed by Miyauchi, according to the ASTM standard sample, as well as an in-plane torsion test are compared in this study. A detailed analysis of the experimental strain distribution measured by digital image correlation is discussed for each test. Finite element simulations are carried out to evaluate the effect of specimen geometries on the stress distributions in the shear zones. The experimental macroscopic flow stress vs. strain behavior shows no significant influence of the specimen geometry when similar strain measurements and evaluation schemes are used. Minor differences in terms of the stress distribution in the shear zone can be detected in the numerical results. This work attempts to give a unique overview and a detailed study of the most commonly used shear tests for sheet metal characterization. It also provides information on the applicability of each test for the observation of the material behavior under shear stress with a view to material modeling for finite element simulations.     

Numerical simulation for the simple shear test in amorphous glassy polymers

In this paper, a driving stress finite element method of elastic-plastic large deformation based on implicit time integrating algorithm and an eight-chain molecular network model is used for the numerical simulation of the simple shear test of polycarbonate (PC) materials. The simulated results are compared with experimental ones. The strain localization propagation for the shear band deformation for simple shear deformation is investigated numerically. The effects of microstructure parameters in the model on strain softening and orientation hardening of the PC are discussed in detail. Supported by the National Natural Science Foundation of China.     

Modeling adiabatic shear failure from energy considerations

The numerical simulation of dynamic structural failure by localized shear is quite complex in terms of constitutive models and choice of adequate failure criteria, along with a pronounced mesh-sensitivity. As a result, the existing numerical procedures are usually quite sophisticated, so that their application for design purposes is still limited. This study is based on the implementation of a simple energy-based criterion, which was developed on experimental considerations (Rittel et al., 2006), and uses a minimal number of adjustable parameters. According to this criterion, a material point starts to fail when the total strain energy density reaches a critical value. Thereafter, the strength of the element decreases gradually to zero to mimic the actual structural behavior. The criterion was embedded into commercial finite element software and tested by simulating numerically four typical high-rate experiments. The first is the dynamic torsion test of a tubular specimen. The second concerns the failure mode transition in mode II fracture of an edge crack in plain strain. The last two involve dynamic shear localization under high rate compression of a cylindrical and a shear compression specimen. A very good adequation was found both qualitatively and quantitatively. Qualitatively, in terms of failure path selection, and quantitatively, in terms of local strains, temperatures and critical impact velocity. The proposed approach is enticing from an engineering perspective aimed at predicting the onset and propagation of dynamic shear localization in actual structures.     

边坡稳定的剪切带计算

为了解决边坡稳定分析中剪切带有限元网格的依赖性问题,采用梯度塑性理论,从本构关系中引入特征长度入手,建立计算模型。提出了一种8节点缩减积分的梯度塑性单元,并采用梯度塑性理论推导了Drucker-Prager屈服准则的软化模型的有限元格式,在ABAQUS中进行了二次开发,嵌入了本文提出的8节点单元和本构模型,并用ABAQUS软件进行了边坡剪切带的计算。计算结果表明,本文提出的方法消除了经典有限元计算的网格依赖性问题,可以得到与单元剖分无关的稳定的剪切带宽度。本文所提出的方法可适用于其他场合的剪切带计算。     

A new crystal plasticity scheme for explicit time integration codes to simulate deformation in 3D microstructures: Effects of strain path,strain rate and thermal softening on localized deformation in the aluminum alloy 5754 during simple shear

The predominant deformation mode during material failure is shear. In this paper, a crystal plasticity scheme for explicit time integration codes is developed based on a forward Euler algorithm. The numerical model is incorporated in the UMAT subroutine for implementing rate-dependent crystal plasticity model in LS-DYNA/Explicit. The sheet is modeled as a face centered cubic (FCC) polycrystalline aggregate, and a finite element analysis based on rate-dependent crystal plasticity is implemented to analyze the effects of three different strain paths consisting predominantly of shear. Finite element meshes containing texture data are created with solid elements. The material model can incorporate information obtained from electron backscatter diffraction (EBSD) and apply crystal orientation to each element as well as account for texture evolution. Single elements or multiple elements are used to represent each grain within a microstructure. The three dimensional (3D) polycrystalline microstructure of the aluminum alloy AA5754 is modeled and subjected to three different strain rates for each strain path. The effects of strain paths, strain rates and thermal softening on the formation of localized deformation are investigated. Simulations show that strain path is the most dominant factor in localized deformation and texture evolution.     

Stability and finite strain of homogenized structures soft in shear: Sandwich or fiber composites,and layered bodies

The stability theories energetically associated with different finite strain measures are equivalent if the tangential moduli are transformed as a function of the stress. However, for homogenized soft-in-shear composites, they can differ greatly if the material is in small-strain and constant elastic moduli measured in small-strain tests are used. Only one theory can then be correct. The preceding variational energy analysis showed that, for sandwich columns and elastomeric bearings, respectively, the correct theories are Engesser’s and Haringx’s, associated with Green’s and Almansi’s Lagrangian strain tensors, respectively. This analysis is reviewed, along with supporting experimental and numerical results, and is then extended to arbitrary multiaxially loaded homogenized soft-in-shear orthotropic composites. It is found that, to allow the use of constant shear modulus when the material is in small strain, the correct stability theory is associated with a general Doyle–Ericksen finite strain tensor of exponent m depending on the principal stress ratio. Further it is shown that the standard updated Lagrangian algorithm for finite element analysis, which is associated with Green’s Lagrangian finite strain, can give grossly incorrect results for homogenized soft-in-shear structures and needs to be generalized for arbitrary finite strain measure to allow using constant shear modulus for critical loads at small strain.     

Inelastic axial-flexure–shear coupling in a mixed formulation beam finite element

In this paper a beam element that accounts for inelastic axial-flexure–shear coupling is presented. The mathematical model is derived from a three-field variational form. The finite element approximation for the beam uses shape functions for section forces that satisfy equilibrium and discontinuous section deformations along the beam. No approximation for the beam displacement field is necessary in the formulation. The coupling of the section forces is achieved through the numerical integration of an inelastic multi-axial material model over the cross-section. The proposed element is free from shear-locking. Examples confirm the accuracy and numerical robustness of the proposed element and showcase the interaction between axial force, shear, and bending moment.     

Geometrically nonlinear analysis of mindlin plate using the incompatible bending elements with internal shear strain

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Numerical validation of the shear compression specimen. Part I: Quasi-static large strain testing

The shear compression specimen (SCS), which is used for large strain testing, is thoroughly investigated numerically using three-dimensional elastoplastic finite element simulations. In this first part of the study we address quasi-static loading. A bi-linear material model is assumed. We investigate the effect of geometrical parameters, such as gage height and root radius, on the stress and strain distribution and concentration. The analyses show that the stresses and strains are reasonably uniform on a typical gage mid-section, and their average values reflect accurately the prescribed material model. We derive accurate correlations between the averaged von Mises stress and strain and the applied experimental load and displacement. These relations depend on the specimen geometry and the material properties. Numerical results are compared to experimental data, and an excellent agreement is observed. This study confirms the potential of the SCS for large strain testing of material.     

Effects of texture on shear band formation in plane strain tension/compression and bending

In this study, effects of typical texture components observed in rolled aluminum alloy sheets on shear band formation in plane strain tension/compression and bending are systematically studied. The material response is described by a generalized Taylor-type polycrystal model, in which each grain is characterized in terms of an elastic–viscoplastic continuum slip constitutive relation. First, a simple model analysis in which the shear band is assumed to occur in a weaker thin slice of material is performed. From this simple model analysis, two important quantities regarding shear band formation are obtained: i.e. the critical strain at the onset of shear banding and the corresponding orientation of shear band. Second, the shear band development in plane strain tension/compression is analyzed by the finite element method. Predictability of the finite element analysis is compared to that of the simple model analysis. Third, shear band developments in plane strain pure bending of a sheet specimen with the typical textures are studied. Regions near the surfaces in a bent sheet specimen are approximately subjected to plane strain tension or compression. From this viewpoint, the bendability of a sheet specimen may be evaluated, using the knowledge regarding shear band formation in plane strain tension/compression. To confirm this and to encompass overall deformation of a bent sheet specimen, including shear bands, finite element analyses of plane strain pure bending are carried out, and the predicted shear band formation in bent specimens is compared to that in the tension/compression problem. Finally, the present results are compared to previous related studies, and the efficiency of the present method for materials design in future is discussed.     

Consequences of a result on pure shear

If, in a continuum, the Cauchy stress tensor is traceless, the material is said to be in a state of “pure shear”. Here we derive consequences of a fundamental theorem concerning pure shear, in the contexts of infinitesimal strain, finite strain, and fluid motion.     

Anisotropic strain hardening behavior in simple shear for cube textured aluminum alloy sheets

Finite element (FE) simulations of the simple shear test were conducted for 1050-O and 6022-T4 aluminum alloy sheet samples. Simulations were conducted with two different constitutive equations to account for plastic anisotropy: Either a recently proposed anisotropic yield function combined with an isotropic strain hardening law or a crystal plasticity model. The FE computed shear stress–shear strain curves were compared to the experimental curves measured for the two materials in previous works. Both phenomenological and polycrystal approaches led to results consistent with the experiments. These comparisons lead to a discussion concerning the assessment of anisotropic hardening in the simple shear test.     

钢筋混凝土剪力墙受火性能非线性分析

为了研究钢筋混凝土剪力墙的抗火性能,本文基于纤维元模型,提出了一种非线性分析方法。该方法无需计算截面的弯矩-曲率曲线族,计算过程中采用了高温下耦合的混凝土本构关系,其中考虑了混凝土高温热膨胀应变、瞬态热应变和徐变。编制了相应的非线性计算分析程序,程序考虑了轴力二阶效应的影响,计算得到了剪力墙跨中平面外挠度以及火灾下其跨...     

复合材料层合板的摄动随机Cell-Based光滑有限元

随机性是实际工程结构的固有特性,如何更真实地描述含随机参数结构的随机响应及统计特性,对工程结构的可靠性设计具有非常重要的意义。本文基于Cell-Based光滑有限元,采用四边形单元,推导了基于一阶剪切变形理论的复合材料层合板的光滑有限元公式,降低了网格划分要求,适应不规则网格,并采用离散剪切间隙有效地消除了剪切自锁;结合摄动法和随机场理论,导出了复合材料层合板的摄动随机光滑有限元平衡方程,并给出了结构随机响应数字特征的计算公式,求解了材料属性含随机性的复合材料层合板的随机响应问题,数值算例结果表明了本方法的有效性和准确性。     

Design and validation of a new fixture for the shear testing of cellular solids

The design and validation of a new fixture for the shear testing of cellular solids are presented. The fixture is an extended version of a picture-frame shear fixture (EPF) and is suited for comparatively thick rectangular block specimens. The stress state in the specimen is analyzed using a detailed finite element model. The finite element model is based on a 3D CAD model and incorporates friction in the revolute joints. Using specimens with low stiffness, a nearly pure and uniform shear stress state is induced in the specimen. A correction factor for the shear stress is derived which takes into account the friction in the joints and the nonuniformity of the shear stress distribution in the gauge section. The shear response of the polymer foam Rohacell^® 200 WF is determined in order to demonstrate the capabilities of the EPF. The strain state is analyzed by means of digital image correlation and is detected to be very pure and uniform on the specimen’s surface, as predicted by the numerical analysis. The shear modulus obtained with the EPF is in good agreement with the calculated shear modulus derived from tensile tests on the same material. In addition, there is only little scatter of the strength values over the tested specimens which further confirms the accuracy of the new fixture.     

基于高阶剪切变形理论的四边形求积元板单元及其应用

近年来由各类新型复合材料或功能梯度材料构成的板结构在工程领域得到了广泛应用,其显著特点是材料性能沿板厚变化.为合理考虑横向剪切应变,许多学者基于Reddy高阶剪切变形理论,构建了不同的有限元单元对该类板结构进行分析,但其中满足$C^{1}$连续条件的单元相对较少.本文基于Reddy高阶剪切变形理论,采用求积元方法,建立了$C^{1}$连续的四边形板单元.利用该单元对均质材料、复合材料、功能梯度材料构成的等厚度矩形板、变厚度矩形板及等厚度斜板的线弹性弯曲和自由振动问题进行了计算分析,并与现有文献中的相应计算结果进行了对比.研究表明:基于高阶剪切变形理论的四边形求积元板单元具有较高的计算效率和良好的适应性,文中各类材料构成的等变厚度矩形板及等厚度斜板均只需1个单元即可得到理想的计算结果.对于等/变厚度矩形板,可仅使用9$\times$9个积分点,而对于等厚度斜板,随着斜角的增大,所需积分点的数目逐渐增多至15$\times $15.该四边形求积元板单元可进一步用于新型复合材料板的非线性分析.      

双剪统一弹塑性有限差分方法研究

基于拉格朗日有限差分方法,建立了双剪统一弹塑性有限差分计算格式,并利用VC++语言编写动态链接库文件将双剪统一弹塑性模型导入拉格朗日有限差分程序FLAC(Fast Lagrangian Analysis of Continua)中进行计算分析。双剪统一弹塑性有限差分方法可以模拟复杂应力状态下结构的渐进破坏,无需形成刚度矩阵,对于材料非线性问题无需进行迭代计算,因此在理论和工程应用中都有积极的意义。本文利用双剪统一弹塑性有限差分方法对拉压强度不等材料的厚壁圆筒受内压、中心带孔板条受拉压、条形基础下的地基极限分析及边坡问题进行了数值分析并与滑移线场等解析方法计算结果进行对比,结果均吻合较好。     

Instabilities in shear and simple shear deformations of gold crystals

We use the tight-binding potential and molecular mechanics simulations to study local and global instabilities in shear and simple shear deformations of three initially defect-free finite cubes of gold single crystal containing 3480, 7813, and 58,825 atoms. Displacements on all bounding surfaces are prescribed while studying simple shear deformations, but displacements on only two opposite surfaces are assigned during simulations of shear deformations with the remaining four surfaces kept free of external forces. The criteria used to delineate local instabilities in the system include the following: (i) a component of the second-order spatial gradients of the displacement field having large values relative to its average value in the body, (ii) the minimum eigenvalue of the Hessian of the energy of an atom becoming non-positive, and (iii) structural changes represented by a high value of the common neighborhood parameter. It is found that these criteria are met essentially simultaneously at the same atomic position. Effects of free surfaces are evidenced by different deformation patterns for the same specimen deformed in shear and simple shear. The shear strength of a specimen deformed in simple shear is more than three times that of the same specimen deformed in shear. It is found that for each cubic specimen deformed in simple shear the evolution with the shear strain of the average shear stress, prior to the onset of instabilities, is almost identical to that in an equivalent hyperelastic material with strain energy density derived from the tight-binding potential and the assumption that it obeys the Cauchy-Born rule. Even though the material response of the hyperelastic body predicted from the strain energy density is stable over the range of the shear strain simulated in this work, the molecular mechanics simulations predict local and global instabilities in the three specimens.     

Sensitivity of the shear gage to normal strains

This paper documents an experimental study that was conducted to demonstrate the sensitivity of the shear gage to the presence of normal strains. The shear gage is a specially designed strain gage rosette that measures the average shear strain in the test section of notched specimens such as the losipescu, Arcan and compact shear specimens. These specimens can have complicated stress states with high shear and normal strain gradients. To evaluate the sensitivity of the shear gage to normal strains, shear gages were tested on an Arcan specimen. The Arcan specimen is a notched specimen that can be loaded in pure shear (90 deg), pure tension (0 deg) and at intermediate 15- deg increments. The shear modulus for an aluminum specimen was determined at each of these loading angles. It was found that the gages display nearly zero sensitivity to normal strains ( _x, _y). Moiré interferometry was used to document the shear and normal strain distributions in the test section and to provide an independent method for determining the average shear strain. These results reinforce the robust nature of testing with the shear gage.     

An analysis of the shear failure of rigid-linear hardening beams under impulsive loading

A theoretical rigid-plastic analysis for the dynamic shear failure of beams under impulsive loading is presented when using a travelling plastic shear hinge model which takes into account material strain hardening. The maximum dynamic shear strain and shear strain-rate can be predicted in addition to the permanent transverse deflections and other parameters. The conditions for the three modes of shear failure, i.e., excess deflection failure, excess shear strain failure and adiabatic shear failure are analyzed. The special case of an infinitesimally small plastic zone is discussed and compared with Nonaka's solution for a rigid, perfectly plastic material. The results can also be generalized to examine the dynamic response of fibre-reinforced beams.