围压下泥岩断裂韧性测试与解释方法

根据围压条件下的断裂力学理论 ,采用双翼裂纹厚壁圆筒 ,对泥岩进行了不同围压和不同泥质含量条件下的人工岩样断裂韧性测试。建立了有限元方法解释断裂韧性的数值模型。在进行大量实验测试的基础上 ,通过回归分析表明 ,断裂韧性与围压、泥质含量有较好的线性统计关系。解决了水力压裂设计中断裂韧性参数的准确获取问题 ,有利于提高压裂设计、预测的精度     

岩石动态断裂韧度的尺寸效应

采用两种圆孔裂缝平台巴西圆盘试件(一种为直径分别为42、80、122、155 mm的几何相似试件,另一种为直径80 mm、仅裂缝长度不同的单一尺寸试件)对岩石动态断裂韧度的尺寸效应进行了研究。给出了在霍普金森压杆系统上对试件进行径向撞击产生的应变波形和断裂模式。实验结果表明,对于几何相似试件,动态断裂韧度的测试值随着尺寸的增大而增大,而对于单一尺寸试件,其测试值随着中心裂缝长度的增加呈现先增大后减小的趋势。裂缝前端的断裂过程区长度和孕育时间是岩石动态断裂韧度测试值表现为尺寸效应的主要原因,为了减小尺寸效应,建立了考虑这两个参数在空间-时间域对动态应力强度因子的分布进行积分后再平均来确定岩石动态断裂韧度的方法。     

RESEARCH PROGRESS OF FRACTURE TOUGHNESS TEST METHOD FOR LOW CONSTRAINT SPECIMENS 1)

低约束试件断裂韧性测试对油气管道安全运营具有重要意义。本文回顾了低约束试件断裂韧性测试方法及发展过程,介绍了裂纹尖端张开位 移(crack tip opening displacement, CTOD)和J积分等常用断裂韧性表征参数,并对断裂韧性测试中应力强度因子、J积分塑性因子、J积分与CTOD转换因子、裂纹尺寸测量方法、数 字图像相关方法等关键问题进行对比分析,总结需要深入研究的问题,为低约束试件断裂韧性测试发展提供一定依据。     

用短棒试件测试无烟煤的动态断裂韧度

介绍了设计的新型圆台式压头及配套的衬片加载部件,推导了采用新的加载部件进行冲击断裂实验时的断裂韧度计算公式。采用SHPB实验装置,用新加载部件对带有V形切口的无烟煤短棒试件的裂纹尖端施加拉伸载荷,测定了无烟煤的动态断裂韧度。结合准静态实验数据得到了无烟煤断裂韧度随加载率lg(dF/dt)的总体变化规律:当lg(dF/dt)6时,无烟煤的断裂韧度缓慢上升,但当lg(dF/dt)6以后,无烟煤的断裂韧度随加载率的增加快速增大。实验表明:圆台式加载比刀刃式加载更具优越性和适应性,是测试岩石类材料短棒试件动态断裂韧度较好的方法。     

Fracture toughness for CNT specimens from numerically obtained critical CTOD values

Many approaches for estimating mode I fracture toughness (K_IC) using circumferentially notched tensile (CNT) specimen have been demonstrated in the literature. In this paper, an effective approach for estimating fracture toughness from the numerical solution of critical crack tip opening displacement (CTOD) is proposed. An elasto-plastic finite element analysis is used to estimate critical CTOD values for CNT specimens. A number of materials are analysed, and the relationship between K_IC and critical CTOD for CNT specimens is obtained. The proposed relationship is validated by comparing the fracture toughness values obtained from the relationship with those obtained experimentally using CNT specimens. The fracture toughness (K_IC) calculated according to this relationship from numerically obtained critical CTOD is found to be in close agreement with the experimentally obtained fracture toughness for the respective materials.     

围压条件下岩石断裂韧性的实验研究

研制了围压条件下内压式岩石断裂韧性测试仪,并对试样进行围压下岩石断裂韧性的测试,结合实验数据,利用断裂力学理论求得了不同围压条件下的断裂韧性,解决了水力压裂设计所需要的断裂韧性的这一重要参数的获取,有利于提高压裂设计,预测的精度。     

Erratum to: Rock Dynamic Fracture Toughness Tested with Holed-Cracked Flattened Brazilian Discs Diametrically Impacted by SHPB and its Size Effect

Dynamic fracture initiation toughness of marble was tested using two types of the holed-cracked flattened Brazilian disc (HCFBD) specimens, which were diametrically impacted at the flat end of the disc by the split Hopkinson pressure bar (SHPB) of 100 mm diameter. One type of the discs is geometrically similar with different outside diameter of 42 mm, 80 mm, 122 mm and 155 mm respectively, and with crack length being half the diameter; another type of the discs has identical 80 mm diameter and different crack length. Issues associated with determination of the stress wave loading by the SHPB system and the crack initiation time in the disc specimen were resolved using strain gage technique. The stress waves recorded on the bars and the disc failure patterns are shown and explained. The tested dynamic fracture toughness increases obviously with increasing diameter for the geometrically similar HCFBD specimens. It changes moderately for the one-size specimens of identical diameter and different crack length. The size effect of rock dynamic fracture toughness is mainly caused by the fracture process zone length l and fracture incubation time τ, the latter being an additional influencing factor for the dynamic loading as compared with the counterpart static situation. Hence a method is proposed to determine a unique value for the dynamic fracture initiation toughness, the approach takes average of the local distribution and time history for dynamic stress intensity factor in the spatial-temporal domain, which is defined by l and τ jointly. In this way the dynamic size effect is minimized.     

Equivalent thickness conception for corner cracks

Thickness dependence of the one-parameter-based fracture toughness has been well recognized and widely studied. However, it is still a challenge to predict the fracture of structures with curved cracks from the fracture toughness data obtained from the standard through-the-thickness cracked specimens. The complicated three-dimensional (3D) stress fields near the crack front play a vital role in the fracture strength of materials. Based on a systematical numerical study of the 3D stress fields near the crack tip of quarter elliptic corner cracks and comparison with that of ideal through-the-thickness cracks, an equivalent thickness conception for curved cracks is proposed from the viewpoint of out-of-plane constraint, and a semi-analytical solution for the equivalent thickness of corner cracks is obtained. With the evaluated equivalent thickness, the fracture toughness of corner cracked specimens is predicted efficiently by the plane-strain toughness value of the material obtained from the standard through-the-thickness specimen.     

三维编织CMC的弯曲断裂研究

从界面断裂的角度出发，对三维编织CMC的断裂作了理论研究和数值分析，对于三点弯曲试件，通过数值拟合修正了能量释放率G的理论表达式中的自由常数A，同时也研究了材料的各个参变量对于断裂韧性的影响，由此得出了一个基本完善的三点弯曲试件断裂韧性G的理论公式，该能量释放率方法可以应用于单试件的试验计算，与断裂韧性的柔度标定方法相比，该方法一方面可以减少试验件数量；另一方面，试验结果显示出在试件切口尺雨处于0．4≤a/W≤0.5时，可以获得比较稳定的断裂韧性值。     

金属材料三维断裂韧度厚度效应的有限元模拟

随着金属材料大壁厚结构件在工程中的广泛应用,对其断裂韧度的厚度效应研究具有重要的科学意义和工程价值。本研究基于有限元和实验相结合的方法,对金属材料断裂韧度的厚度效应进行预测。首先,通过一组薄壁厚金属材料标准三点弯曲试验得到试样失效时的临界载荷值,并利用内聚力模型与基于虚拟裂纹闭合技术的裂纹扩展模拟方法得到裂纹扩展时的单元临界能量释放率。随后,以此临界能量释放率作为裂纹扩展的启裂准则门槛值,通过有限元计算得到不同试样厚度下裂纹启裂时的裂尖断裂参数随着厚度的变化规律。最后,为了验证有限元模拟结果的准确性,本研究进行了另外两组不同厚度下三点弯曲试样的断裂韧度试验,并将试验结果与有限元结果进行了对比,验证了有限元所模拟的断裂韧度厚度效应的准确性。本研究旨在,通过薄壁厚三点弯曲试样的实验结果结合有限元模拟工作,即可实现金属材料断裂韧度的整个厚度效应曲线,为任意厚度下金属材料断裂韧度预测提供一种可靠的研究方法,有益于缩减试验成本,为大壁厚工程结构件的失效预测提供依据。     

Rock Dynamic Fracture Toughness Tested with Holed-Cracked Flattened Brazilian Discs Diametrically Impacted by SHPB and its Size Effect

Dynamic fracture initiation toughness of marble was tested using two types of the holed-cracked flattened Brazilian disc (HCFBD) specimens, which were diametrically impacted at the flat end of the disc by the split Hopkinson pressure bar (SHPB) of 100 mm diameter. One type of the discs is geometrically similar with different outside diameter of 42 mm, 80 mm, 122 mm and 155 mm respectively, and with crack length being half the diameter; another type of the discs has identical 80 mm diameter and different crack length. Issues associated with determination of the stress wave loading by the SHPB system and the crack initiation time in the disc specimen were resolved using strain gage technique. The stress waves recorded on the bars and the disc failure patterns are shown and explained. The tested dynamic fracture toughness increases obviously with increasing diameter for the geometrically similar HCFBD specimens. It changes moderately for the one-size specimens of identical diameter and different crack length. The size effect of rock dynamic fracture toughness is mainly caused by the fracture process zone length l and fracture incubation time τ, the latter being an additional influencing factor for the dynamic loading as compared with the counterpart static situation. Hence a method is proposed to determine a unique value for the dynamic fracture initiation toughness, the approach takes average of the local distribution and time history for dynamic stress intensity factor in the spatial-temporal domain, which is defined by l and τ jointly. In this way the dynamic size effect is minimized.     

40Cr材料动态起裂韧性KId（）的实验测试

描述了利用Ｈｏｐｋｉｎｓｏｎ压杆技术加载三点弯曲试样测试４０Ｃｒ，材料动态起裂韧性ＫＩｄ（）的试验方法。试样上的动态载荷历程由Ｈｏｐｋｉｎｓｏｎ杆直接测得，并分别代入动态有限元程序及近似公式求得动态应力强度因子历史；由贴在试样裂尖附近的应变片确定起裂时间，最终确定起裂时的动态应力强度因子值，即动态起裂韧性ＫＩｄ（）。试验结果表明:利用Ｈｏｐｋｉｎｓｏｎ压杆技术加载三点弯曲试样测试材料动态起裂韧性的方法是可行的，起裂时，动态有限元的位移法、应力法及近似公式法求得的动态应力强度因子值比较吻合；在本文的载荷速率下，４０Ｃｒ材料动态起裂韧性ＫＩｄ（）与准静态裂韧性ＫＩｄ（）相比，降低了约２８％。     

DETERMINATION OF FRACTURE TOUGHNESS OF BRITTLE MATERIALS BY INDENTATION

Fracture toughness is one of the crucial mechanical properties of brittle materials such as glasses and ceramics which demonstrate catastrophic failure modes. Conventional standardized testing methods adopted for fracture toughness determination require large specimens to satisfy the plane strain condition. As for small specimens, indentation is a popular, sometimes exclusive testing mode to determine fracture toughness for it can be performed on a small flat area of the specimen surface. This review focuses on the development of indentation fracture theories and the representative testing methods. Cracking pattern dependent on indenter geometry and material property plays an important role in modeling, and is the main reason for the diversity of indentation fracture theories and testing methods. Along with the simplicity of specimen requirement is the complexity of modeling and analysis which accounts for the semi-empirical features of indentation fracture tests. Some unresolved issues shaping the gap between indentation fracture tests and standardization are also discussed.     

岩石偏心圆孔单裂纹平台圆盘的动态裂纹扩展与止裂

针对平台圆环构型的优点, 提出偏心圆孔单裂纹平台圆盘(cracked eccentrically holed flattened disc, CEHFD), 该试样具有更长的断裂路径。利用霍普金森压杆加载系统, 径向冲击CEHFD试样, 完成Ⅰ型动态断裂实验。砂岩试样表面粘贴应变片和裂纹扩展计, 用于监测裂纹动态起裂、扩展和止裂的全过程。实验表明, 在整个断裂过程中, 裂纹非匀速扩展, 裂纹扩展速度在裂纹起裂后加速上升, 在裂纹止裂前有明显的减速, 与地震时断层的动态破裂全过程完全吻合。采用实验-数值-解析法得到动态应力强度因子, 其时间历程呈现先增大后减小的趋势。根据断裂过程不同时刻, 得到相应的动态起裂韧度、扩展韧度及止裂韧度。在动态断裂全过程中, 动态扩展韧度为速度的函数, 变化趋势与速度一致, 随着时间先增大后减小; 动态起裂韧度大于动态止裂韧度, 止裂韧度随着裂纹最大扩展速度的增大而降低, 并且有较大的离散性。     

基于CTOD/CTOA管道钢断裂韧性测试方法研究进展

高级别管线钢的一大特点是韧度高,导致管材裂纹尖端周围经常处于大范围屈服状态,现有基于高约束试件的断裂韧性测试方法,很难满足新型管材的断裂韧性测试要求. 本文回顾了基于CTOD 和CTOA的断裂韧度参数,详细介绍了管道钢断裂韧性测试方法的研究现状和发展趋势,分析了影响管道钢断裂韧性测试准确性的各种因素,为管道钢断裂韧性的测试提供帮助.     

岩石蠕变断裂特性的试验研究

以一类红砂岩为例对蠕变条件下岩石裂纹的起裂和扩展的机理、准则进行了试验研究和理论分析．试验结果表明，岩石裂纹常常在初始应力强度因子KI小于断裂韧度KIC的情况下，经过一段时间的持续蠕变变形产生裂纹起裂和扩展．当然，初始应力强度因子KI小于断裂韧度KIC是有限度的，KI不得小于另一固定值KIC2，KIC2表征了岩石在蠕变条件下抵抗裂纹起裂和扩展的能力，而且其值小于KIC，可称之为蠕变断裂韧度．在岩石工程的设计和计算中，KIC2是一个重要参数．     

韧性断裂的微观模型及其在约束断裂中的应用

详细分析了不同形状断裂试件及小范围屈服模型裂纹端部的损伤演化，提出了韧性断裂的宏观起裂相当于裂尖前方一特征位置处的损伤达到一临界值。利用此模型获得了与实验相一致的宏观断裂韧性及与约束无关的理论断裂韧性。     

Determination of mode II fracture toughness for U-shaped notches using Brazilian disc specimen

A brittle fracture criterion is proposed for predicting fracture toughness of U-shaped notches under pure mode II loading. The criterion, called UMTS, is developed based on the maximum tangential stress (MTS) criterion. The UMTS criterion can be generally used for determining the mode II fracture toughness of U-notched components as well as the fracture initiation angle in U-shaped notches under pure mode II loading. To verify the validity of the proposed criterion, a set of experiments were carried out on the U-notched Brazilian disc (UNBD) specimens made of PMMA and also soda-lime glass. It is shown that there is a good agreement between the results of the UMTS criterion and the experimental results both for fracture toughness and for the fracture initiation angle under pure mode II conditions.     

加载角度对层理页岩裂纹扩展影响的实验研究

采用分离式霍普金森压杆（SHPB）系统对页岩进行冲击实验,研究层理角度对页岩动态断裂过程的影响,在裂尖设置裂纹扩展计,借助高速摄影和数字图像相关（DIC）技术对页岩中心切槽半圆盘弯曲（NSCB）试件断裂的全过程进行研究,得到了不同加载角度下页岩的动态起裂韧度、裂纹扩展速度、断裂过程中应变场和水平位移场的变化规律。实验发现:不同加载角度下,页岩的动态起裂韧度具有显著的各向异性,加载角度与动态起裂韧度呈正相关;加载角度对试样的裂纹扩展速度具有显著影响,与裂纹扩展速度呈负相关;当冲击速度较低时,切槽方向是裂纹扩展的优势方向,而当冲击速度较高时,试样会产生沿层理弱面的次生裂纹,次生裂纹对试样的断裂具有显著影响。     

Chevron notched short bar testing of high toughness steels

Chevron notched short bar tests offer a simple, inexpensive method of fracture toughness measurement for both quality control and analytical purposes. They also provide data for thinner specimens than current techniques allow.This report describes an investigation into the applicability of this technique to medium strength, high toughness steel, which cannot easily be tested using plane strain fracture toughness methods. The results show that while the test procedure provides an accurate ranking of these steels in order of toughness, it systematically overestimates the values obtained from alternative test methods. In addition, current plasticity correction analyses are inadequate.