New Polyolefin-Nanocomposites by In Situ Polymerization with Metallocene Catalysts

Summary: Polypropylene-nanocomposites were prepared by in-situ polymerization with the catalysts systems rac[Et(IndH₄)₂]ZrCl₂, Me₂Si(Flu)(Ind)ZrCl₂ and rac[Me₂Si(2-Me-4-(1-Naph)Ind)₂]ZrCl₂. The type and size of the nanoparticles and the concentration of the propene were varied. The activity is independent of the type and the size of the filler. It was observed that the filler contents in the polypropylene-nanocomposites depend on the catalysts system used. The morphology results using TEM revealed that the nanoparticles are uniformly distributed in the isotactic polypropylene matrix. Additionally, the melting points, glass temperatures and crystallization temperatures changed with the amount of the fillers.     

Influence of the catalyst and polymerization conditions on the long‐chain branching of metallocene‐catalyzed polyethenes

A study was made on the effects of polymerization conditions on the long‐chain branching, molecular weight, and end‐group types of polyethene produced with the metallocene‐catalyst systems Et[Ind]₂ZrCl₂/MAO, Et[IndH₄]₂ZrCl₂/MAO, and (n‐BuCp)₂ZrCl₂/MAO. Long‐chain branching in the polyethenes, as measured by dynamic rheometry, depended heavily on the catalyst and polymerization conditions. In a semibatch flow reactor, the level of branching in the polyethenes produced with Et[Ind]₂ZrCl₂/MAO increased as the ethene concentration decreased or the polymerization time increased. The introduction of hydrogen or comonomer suppressed branching. Under similar polymerization conditions, the two other catalyst systems, (n‐BuCp)₂ZrCl₂/MAO and Et[IndH₄]₂ZrCl₂/MAO, produced linear or only slightly branched polyethene. On the basis of an end‐group analysis by FTIR and molecular weight analysis by GPC, we concluded that a chain transfer to ethene was the prevailing termination mechanism with Et[Ind]₂ZrCl₂/MAO at 80 °C in toluene. For the other catalyst systems, β‐H elimination dominated at low ethene concentrations. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 376–388, 2000     

Functionalization of polyethylene with silane comonomers

We synthesized a new weakly interacting monomer with a reactive phenylsilane group that is an intermediate for many functional groups. The synthesis was performed in two steps: the hydrosilylation of 1,7‐octadiene with dimethylchlorosilane and a Grignard reaction with phenyl magnesium bromide. The new monomer, 7‐octenyldimethylphenylsilane, was isolated and copolymerized with ethylene via metallocene catalysts (Me₂Si(Me‐2‐Ind)₂ZrCl₂ and Et(Ind)₂ZrCl₂) and methylaluminoxane (MAO) as a cocatalyst. Electropositive silicon had no negative effect on the copolymerization reaction. The polymerization activity increased, and the molar mass of the product remained at a high level. The comonomer incorporation reached a significant 11.8 wt % (2.6 mol %). © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 1303–1308, 2002     

Renewable chain transfer agents for metallocene polymerizations: The effects of chiral monoterpenes on the polyolefin molecular weight and isotacticity

Monoterpenes were used as renewable chain transfer agents and polymerization solvents for metallocene/methylaluminoxane (MAO) catalysis. The polymerization of 1‐hexene, ethylene, and propylene in d‐limonene, hydrogenated d‐limonene and α‐pinene is reported. As detected by ¹H NMR analysis of the alkene region, chain transfer to d‐limonene yielded a higher percentage of trisubstituted alkenes. Size exclusion chromatography detected a decrease in molecular weight values resulting from chain transfer to d‐limonene. The [mmmm] pentads for isotactic polypropylene were characterized by ¹³C NMR and FTIR spectroscopy. Propylene polymerizations with the Et(Ind)₂ZrCl₂/MAO and Me₂Si(Ind)₂ZrCl₂/MAO catalyst systems in d‐limonene gave [mmmm] pentad values as high as 0.97. For the Et(Ind)₂ZrCl₂/MAO catalyst system at 0 °C, the mol fraction of [mmmm] pentads increased from 0.86 to 0.94 upon switching the solvent from toluene to d‐limonene. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 3150–3165, 2007     

Evidence of the Quasi‐Living Character of the ansa‐Zirconocene/MAO‐Catalyzed Copolymerization of Ethylene and Norbornene

The kinetics of the ethylene‐norbornene copolymerization, catalyzed by rac‐Et(Ind)₂ZrCl₂/MAO, 90%rac/10%meso‐Et(4,7‐Me₂Ind)₂ZrCl₂/MAO and rac‐H₂C(3‐tert‐BuInd)₂ZrCl₂/MAO was followed by sampling from the reaction mixture at fixed time intervals. Catalyst activity, copolymer composition and molar mass were studied as a function of time. The polymers showed an unusually low polydispersity and a significant increase in their molar mass with time, suggesting a quasi‐living polymerization.     

Investigation of the microstructure of polypropylene prepared with ansa and fluxional metallocene catalysts with an extended Coleman–Fox model

Temperature (T) effects on the microstructure of polypropylene made with metallocene catalysts have been investigated with the theoretical framework originally developed by Coleman and Fox and extended to the stereospecific polymerization of propylene with two‐state ansa and fluxional metallocene catalysts. T effects on the polymer microstructure are mainly due to factors other than changes in the intrinsic stereoselectivity of the two states. The model has been applied to the stereosequence distributions of polypropylene prepared with the C₁‐symmetric Me₂Si(Ind)(Flu)ZrCl₂ complex, activated with methyl aluminoxane, over a range of T and monomer concentration ([M]) values. The use of these two variables, in combination with the Coleman–Fox model (or a kinetic model), allows more reliable estimates of fundamental parameters, especially when the microstructure is a weak function of one of these variables at a constant value of T (e.g., [M]). © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 1797–1810, 2005     

Synthesis,characterization and polymerization of the novel carbazole‐based monomer 9‐(bicyclo[2.2.1]hept‐5‐en‐2‐ylmethyl)‐9H‐carbazole

Synthesis and characterization of a novel carbazole‐based monomer, 9‐(bicyclo[2.2.1]hept‐5‐en‐2‐ylmethyl)‐9H‐carbazole (BHMCZ) and its copolymerization with ethylene by using two metallocene/MAO catalyst systems are presented. The monomer was characterized by means of NMR spectroscopy, MS and elementary analysis. Copolymerization studies were conducted using [Ph₂C(Ind)(Cp)ZrCl₂] and [Ph₂C(Flu)(Cp)ZrCl₂] catalysts. The [Ph₂C(Ind)(Cp)ZrCl₂] catalyst gave a copolymer containing as much as 4.6 mol‐% of BHMCZ. Polymers were characterized using NMR spectroscopy, gel permeation chromatography (GPC) and differential scanning calorimetry (DSC).     

Isomeric effect of the Et(H4Ind)2Zr(CH3)2 catalyst on the copolymerization of ethylene and styrene: A computational study

A density functional theory (B3LYP) computational study of the ethylene–styrene copolymerization process using meso‐Et(H₄Ind)₂Zr(CH₃)₂ as the catalyst is presented. The monomer insertion barriers in meso species are evaluated and compared with previously obtained barriers in rac diastereoisomers. Differences related to ethylene homopolymerization and ethylene–styrene copolymerization activities as well as styrene incorporation into the copolymer are found between the meso and rac diastereoisomers. Nevertheless, a migratory insertion mechanism seems to hold for both diastereoisomeric species. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 4752–4761, 2006     

Synthesis and characterization of iPP‐sPP stereoblock produced by a binary metallocene system

Stereoblock polypropylenes comprising of iPP and sPP segments are synthesized by polymerization of the following binary system of metallocenes: the C_s‐symmetric [2,7‐t‐Bu₂(Flu)₂Ph₂C(Cp)ZrCl₂] and the C₂‐symmetric rac‐Me₂Si(2‐Me‐4‐Ph‐Ind)₂ZrCl₂. Blends of samples made either by each catalyst individually (solution blend) with materials obtained with the mixed catalyst system (reactor blend) are compared. The simultaneous presence of MAO and DEZ, enhancing fast and reversible transfer of the growing chains between the two active centers, leads to the formation of a stereoblock microstructure. In this case, low molecular weight polymers are obtained. The junction between the blocks is qualitatively observed in ¹³C NMR. When made in toluene, the stereoblock material consists of a majority of syndiotactic sequences, whereas the ratio is more equilibrated when the polymerization was conducted in the more polar chlorobenzene. This is confirmed by the results obtained with ¹³C NMR, CRYSTAF, HT HPLC, DSC, SSA, WAXD, and optical microscopy. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 1422–1434     

Polymerization mechanism for in situ supported metallocene catalysts

The polymerization of ethylene was carried out with a novel in situ supported metallocene catalyst that eliminated the need for a supporting step before polymerization. In the absence of trimethyl aluminum (TMA), in situ supported Et[Ind]₂ZrCl₂ was not active, but the addition of TMA during polymerization activated the catalyst. Et[Ind]₂Zr(CH₃)₂ was active even in the absence of TMA, whereas the addition of TMA during polymerization enhanced the catalytic activity. The polymerization‐rate profiles of the in situ supported metallocene catalysts did not show rate decay as a function of time. A polymerization mechanism for the in situ supported metallocene catalysts is proposed for this behavior. During polymerization, the in situ supported metallocene catalysts may deactivate, but homogeneous metallocene species present in the reactor may form new active sites and compensate for deactivated sites. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 462–468, 2000     

Synthesis and characterization of ethylene‐propylene‐1‐pentene terpolymers

Ethylene (E), propylene (P), and 1‐pentene (A) terpolymers differing in monomer composition ratio were produced, using the metallocenes rac‐ethylene bis(indenyl) zirconium dichloride/methylaluminoxane (rac‐Et(Ind)₂ZrCl₂/MAO), isopropyl bis(cyclopentadienyl)fluorenyl zirconium dichloride/methylaluminoxane (Me₂C(Cp)(Flu)ZrCl₂/MAO, and bis(cyclopentadienyl)zirconium dichloride, supported on silica impregnated with MAO (Cp₂ZrCl₂/MAO/SiO₂/MAO) as catalytic systems. The catalytic activities at 25 °C and normal pressure were compared. The best result was obtained with the first catalyst. A detailed study of ¹³C NMR chemical shifts, triad sequences distributions, monomer‐average sequence lengths, and reactivity ratios for the terpolymers is presented. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 947–957, 2008     

Polyethylene/graphite nanocomposites obtained by in situ polymerization

The synthesis of polyethylene/graphite nanocomposites by in situ polymerization was achieved using the catalytic system Cp₂ZrCl₂ (bis(cyclopentadienyl)zirconium(IV) dichloride)/methylaluminoxane (MAO). Graphite with nano dimensions, previously treated with MAO, was added into the reactor as filler at percentages of 1, 2, and 5% (w/w). XRD analysis showed that the chemical and thermal treatments employed preserve the structure of the graphite sheets. The formation of graphite nanosheets and nanocomposites was confirmed by TEM and AFM. TEM micrographics showed that the polyethylene grew between the graphene nanosheets, giving intercalated and exfoliated graphite nanocomposites. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 692–698, 2010     

Synthesis of azide end‐functionalized isotactic polypropylene building block and renewed modular synthesis of diblock copolymers of isotactic polypropylene and poly(ε‐caprolactone)

This article details a synthesis of azide end‐functionalized isotactic polypropylene (i‐PP), a unique polymeric building block that can engage in Huisgen's 1,3‐dipolar cycloaddition of azide and alkyne (click reaction) to construct well‐defined i‐PP‐based polymer architecture. Controlled, consecutive chain transfer reaction to 1,2‐bis(4‐vinylphenyl)ethane and hydrogen in metallocene‐mediated propylene polymerization catalyzed by rac‐Me₂Si(2‐Me‐4‐Ph‐Ind)₂ZrCl₂/MAO resulted in styryl‐terminated i‐PP (i‐PP‐t‐St) of controlled molecular weight. Following a regioselective hydrochlorination reaction, the terminal styryl groups were quantatively transformed to 1‐chloroethylbenzene groups, which was further reacted with NaN₃ to give i‐PP terminated with an azide group (i‐PP‐t‐N₃). Structural monitoring of the polymers through the whole transformation process using ¹H NMR and FTIR as well as GPC and DSC reveals a clean and clear formation of i‐PP‐t‐N₃ (M_n in between 10,000 and 40,000 g/mol). This clickable i‐PP building block was applied to a renewed, modular synthesis of amphiphilic i‐PP‐b‐PCL (poly(ε‐caprolactone)) diblock copolymers. Composition‐diversified, structure‐well defined diblock copolymers were obtained in high yields, confirming both the high end group selectivity as well as high reactivity of azide the clickable moiety in the i‐PP building block and the effectiveness of azide‐alkyne click reaction in constructing new i‐PP architecture. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

A new synthetic route to borane‐terminated isotactic polypropylenes via styrene/hydrogen consecutive chain transfer reaction

This paper discusses a new process of preparing borane‐terminated isotactic polypropylenes (i‐PPs) via in situ chain transfer reaction, which avoids the use of B‐H‐containing chain transfer agent and thus can be carried out with Al‐activated metallocene catalyst under mild reaction conditions. The chemistry centers on a consecutive chain transfer reaction, first to a trialkylborane‐containing styrene derivative, 4‐[B‐(n‐butylene)‐9‐BBN]styrene (B‐styrene), then to hydrogen in the isoselective polymerization of propylene catalyzed by rac‐Me₂Si(2‐Me‐4‐Ph‐Ind)₂ZrCl₂/MAO. The borane‐terminated i‐PP thus obtained keeps the desired properties of a polymeric alkyl‐9‐BBN reagent and was used to initiate radical polymerization of methyl methacrylate (MMA) to prepare i‐PP‐b‐PMMA diblock copolymer. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 539–548, 2006     

Some mixed cyclopentadienyl–indenyl zirconium complexes with PhCH2 or PhCH2CH2 substituents in ethylene polymerization

(RCp)(R′Ind)ZrCl₂ complexes 1 – 6 (Cp = cyclopentadienyl; Ind = indenyl; 1 , R = PhCH₂ and R′ = H; 2 , R = PhCH₂ and R′ = PhCH₂; 3 , R = PhCH₂CH₂ and R′ = H; 4 , R = PhCH₂CH₂ and R′ = PhCH₂; 5 , R = o‐Me? PhCH₂CH₂ and R′ = H; 6 , R = o‐Me? PhCH₂ and R′ = H) were synthesized and characterized with ¹H NMR, elemental analysis, mass spectrometry, and infrared spectroscopy. Their catalytic behaviors were compared with those of (Et₃SiCp)(PhCH₂CH₂Cp)ZrCl₂, (PhCH₂Cp)₂ZrCl₂, (PhCH₂‐ CH₂Cp)₂ZrCl₂, (o‐Me? PhCH₂CH₂Cp)₂ZrCl₂, and (Ind)₂ZrCl₂ in ethylene polymerization in the presence of methylaluminoxane. Complex 5 showed high activity up to 2.43 × 10⁶ g of polyethylene (PE)/mol of Zr h, and complex 4 produced PE with bimodal molecular weight distributions. The methyl group at the 2‐position of phenyl in complex 5 increased the activity greatly. The relationships between the polymerization results and the structures were analyzed with NMR spectral data. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 1261–1269, 2005     

Isothermal crystallization behavior of exfoliated‐PP/IMMT nanocomposites via in situ polymerization

Highly exfoliated isotactic‐polypropylene/alkyl‐imidazolium modified montmorillonite (PP/IMMT) nanocomposites have been prepared via in situ intercalative polymerization. TEM and XRD results indicated that the obtained composites were highly exfoliated PP/IMMT nanocomposites and the average thickness of IMMT in PP matrix was less than 10 nm, and the distance between adjacent IMMT particles was in the range of 20–200 nm. The isothermal crystallization kinetics of highly exfoliated PP/IMMT nanocomposites were investigated by using differential scanning calorimeter(DSC) and polarized optical microscope (POM). The crystallization half‐time t_1/2, crystallization peak time t_max, and the Avrami crystallization rate constant K_n showed that the nanosilicate layers accelerate the overall crystallization rate greatly due to the nucleation effect, and the crystallization rate was increased with the increase in MMT content. Meanwhile, the crystallinity of PP in nanocomposites decreased with the increase in clay content which indicated the PP chains were confined by the nanosilicate layers during the crystallization process. Although the well‐dispersed silicate layers did not have much influence on spherulites growth rate, the nucleation rate and the nuclei density increased significantly. Accordingly, the spherulite size decreased with the increase in MMT content. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 2215–2225, 2009     

Synthesis of polypropylene-co-p-methylstyrene copolymers by metallocene and Ziegler–Natta catalysts

This paper discusses the copolymerization reaction of propylene and p-methylstyrene (p-MS) via four of the best-known isospecific catalysts, including two homogeneous metallocene catalysts, namely, {SiMe₂[2-Me-4-Ph(Ind)]₂}ZrCl₂ and Et(Ind)₂ZrCl₂, and two heterogeneous Ziegler–Natta catalysts, namely, MgCl₂/TiCl₄/electron donor (ED)/AlEt₃ and TiCl₃. AA/Et₂AlCl. By comparing the experimental results, metallocene catalysts show no advantage over Ziegler–Natta catalysts. The combination of steric jamming during the consective insertion of 2,1-inserted p-MS and 1,2-inserted propylene (k₂₁ reaction) and the lack of p-MS homopolymerization (k₂₂ reaction) in the metallocene coordination mechanism drastically reduces catalyst activity and polymer molecular weight. On the other hand, the Ziegler–Natta heterogeneous catalyst proceeding with 1,2-specific insertion manner for both monomers shows no retardation because of the p-MS comonomer. Specifically, the supported MgCl₂/TiCl₄/ED/AlEt₃ catalyst, which contains an internal ED, produces copolymers with high molecular weight, high melting point, and no p-MS homopolymer. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 2795–2802, 1999     

Effect of the zeolite support on the polymerization of propylene with immobilized ansa-zirconocene catalysts

Anchored aluminoxanes are synthesized by the reaction of aluminum alkyls AlMe₃ and Al(i-Bu)₃ with water contained in the intracrystalline cavities of synthetic and natural zeolites (NaY (Si: Al = 5), HZSM-5 (Si: Al = 17 or 34), NH₄ZSM-5 (Si: Al = 32), NaZSM-5 (Si: Al = 42), and clinoptilolite-containing tuff) and are used for the synthesis of heterogenized complexes of ansa-zirconocenes (rac-C₂H₄(Ind)₂ZrCl₂, rac-Me₂Si(Ind)₂ZrCl₂, and rac-[1-(9-η⁵-Flu)-2-(5,6-cyclopenta-2-Me-1-η⁵-Ind)C₂H₄]ZrCl₂) active in the polymerization of propylene. The nature of the zeolite support determines the content of zeolite water and affects the formation of anchored alkylaluminoxanes and the activity of immobilized catalysts. Among the studied catalytic systems supported on zeolites, NaY and NaZSM-5 are the most efficient for the polymerization of propylene. PP synthesized with the supported zirconocene catalysts has a higher molecular mass and a wider molecular-mass distribution than those in the case of the corresponding homogeneous catalyst. The index of isotacticity and the content of pentads mmmm in PP prepared with immobilized metallocenes with the C ₂ symmetry, such as rac-C₂H₄(Ind)₂ZrCl₂ and rac-Me₂Si(Ind)₂ZrCl₂, are likewise higher. The stereoselectivity of supported catalysts depends on the zeolite nature.     

Tetradentate schiff base ligand/MCln initiating systems for the controlled cationic polymerization of isobutyl vinyl ether: Effects of the ligand framework

We investigated the cationic polymerization of vinyl ethers using metal complex catalysts with salen and salphen ligands. Metal complexes were generated in situ from the reaction of a ligand and a metal chloride. The choice of a ligand and a central metal was crucial for tuning the catalyst function such as catalytic activity and controllability of the polymerization. Among metal chlorides employed, ZrCl₄ was the most efficient for controlled polymerization. Cationic polymerization of isobutyl vinyl ether (IBVE) proceeded using the salen and salphen‐type ligand/ZrCl₄ initiating systems, yielding polymers with predetermined molecular weights and narrow molecular weight distributions. Importantly, the structural effects of the complex catalysts were responsible for the polymerization behavior. For example, the polymerization using the salen‐type ligand/ZrCl₄ system was much slower than that using the salphen‐type ligand/ZrCl₄ system. In addition, the polymerization of IBVE using the salen‐type ligand/FeCl₃ system proceeded in a controlled manner, which was in contrast to uncontrolled polymerization using the salphen‐type ligand/FeCl₃ system. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019 , 57, 989–996     

Synthesis of oxazoline functionalized polypropene using metallocene catalysts

Using two different zirconocene/MAO catalyst systems, propene was copolymerized with the comonomers 2‐(9‐decene‐1‐yl)‐1,3‐oxazoline and 2‐(4‐(10‐undecene‐1‐oxo)phenyl)‐1,3‐oxazoline, respectively. The catalysts used were rac‐Et[Ind]₂ZrCl₂ and rac‐Me₂Si[2‐Me‐4, 5‐BenzInd]₂ZrCl₂. Up to 0.53 mol‐% oxazoline could be incorporated into polypropene. Oxazoline content, molecular weight, degree of isotacticity and melting behavior were dependent on the catalyst system, comonomer structure and comonomer concentration in the feed.