Flat polymer ribbons and other shapes by electrospinning

In addition to round nanofibers, electrospinning a polymer solution can produce thin fibers with a variety of cross‐sectional shapes. Branched fibers, flat ribbons, ribbons with other shapes, and fibers that were split longitudinally from larger fibers were observed. The transverse dimensions of these asymmetric fibers were typically 1 or 2 μm, measured in the widest direction. A correlation of the branches and bends, observed in high‐frame‐rate videography of the electrified jets of polymer solutions from which the ribbons and branched fibers were produced, suggest that these phenomena occur at scales ranging from around 1 mm to 1 μm. The observation of fibers with these cross‐sectional shapes from a number of different kinds of polymers and solvents indicates that fluid mechanical effects, electrical charge carried with the jet, and evaporation of the solvent all contributed to the formation of the fibers. The influence of a skin on the jets of polymer solutions accounts for a number of the observations. The observed shapes can be used as guides for the extension of mathematical or computer‐generated models for the electrospinning process. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2598–2606, 2001     

Fabrication of Electrically Conducting Polypyrrole‐Poly(ethylene oxide) Composite Nanofibers

Summary: Electrically conducting polypyrrole‐poly(ethylene oxide) (PPy‐PEO) composite nanofibers are fabricated via a two‐step process. First, FeCl₃‐containing PEO nanofibers are produced by electrospinning. Second, the PEO‐FeCl₃ electrospun fibers are exposed to pyrrole vapor for the synthesis of polypyrrole. The vapor phase polymerization occurs through the diffusion of pyrrole monomer into the nanofibers. The collected non‐woven fiber mat is composed of 96 ± 30 nm diameter PPy‐PEO nanofibers. FT‐IR, XPS, and conductivity measurements confirm polypyrrole synthesis in the nanofiber.

An SEM image of the PPy‐PEO composite nanofibers. The scale bar in the image is 500 nm.     

Characterization of the stable and metastable poly(ethylene oxide)–urea complexes in electrospun fibers

Solution electrospinning was used for the first time to prepare nanofibers of the stable (α) and metastable (β) complexes between poly(ethylene oxide) (PEO) and urea. Both types of fibers were highly crystalline and presented a large level of molecular orientation. Detailed characterization of the ill‐studied β complex was performed using wide angle X‐ray diffraction (WAXD), infrared spectroscopy, and differential scanning calorimetry (DSC). Results reveal that it possesses a 3:2 PEO:urea stoichiometry and suggest that it belongs to the orthorhombic system with a = 1.907 nm, b = 0.862 nm, and c = 0.773 nm. The PEO chains are oriented along the fiber axis and present a conformation significantly affected by strong hydrogen bonding with urea when compared with the pure polymer and the stable complex. A layered structure model is suggested for the metastable complex, in which the urea molecules would be arranged into a ribbon‐like structure intercalated between two PEO layers. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1903–1913, 2008     

Atmospheric plasma treatment of pre‐electrospinning polymer solution: A feasible method to improve electrospinnability

The electrospinnability of polyethylene oxide (PEO) was manipulated by atmospheric plasma treatment of pre‐electrospinning solutions. Conductivity, viscosity, and surface tension of PEO solutions increased after plasma treatment, and the plasma effect remained longer when the solution concentrate increased. Both untreated and treated solutions were then electrospun, and the morphology of the resultant nanofibers was observed by SEM. Atmospheric plasma treatment improved the electrospinnability of PEO solutions and led to less beads and finer diameter distribution in the resultant nanofibers. Additionally, plasma treatment of the pre‐electrospinning solutions affected the crystal structure of resultant nanofibers. These results suggest that atmospheric plasma treatment is a feasible approach to improve the electrospinnability of polymer solutions and can used to control the structure of electrospun nanofibers. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

Controlled preparation of nanometer‐sized supramolecular cylinders of poly(ethylene oxide) embedded in methacrylate matrices

Semi‐interpenetrating networks of poly(ethylene oxide) (PEO) and highly crosslinked poly(methacrylate)s were generated from solutions of PEO in mixtures of methacrylate monomers and dimethacrylate crosslinkers. The deep quenching of the solutions into the unstable region resulted in microphase separation via a spinodal decomposition mechanism. Through the crystallization of the PEO inside the polymer‐rich phase, the domain size was reduced below the Cahn–Hilliard limit. The microstructure was permanently preserved by subsequent UV‐initiated polymerization of the monomers well below the PEO melting temperature. The semi‐interpenetrating networks were characterized by differential scanning calorimetry, small‐angle X‐ray scattering, NMR spin‐diffusion measurements, and electron microscopy. Morphologies based on networks of cylindrical PEO aggregates with diameters of 10 ± 2 nm were observed, nearly independent of the molecular weight of the used PEO. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 2041–2056, 2000     

Influence of solvents on the formation of ultrathin uniform poly(vinyl pyrrolidone) nanofibers with electrospinning

Although there have been many reports on the preparation and applications of various polymer nanofibers with the electrospinning technique, the understanding of synthetic parameters in electrospinning remains limited. In this article, we investigate experimentally the influence of solvents on the morphology of the poly(vinyl pyrrolidone) (PVP) micro/nanofibers prepared by electrospinning PVP solution in different solvents, including ethanol, dichloromethane (MC) and N,N‐dimethylformamide (DMF). Using 4 wt % PVP solutions, the PVP fibers prepared from MC and DMF solvents had a shape like a bead‐on‐a‐string. In contrast, smooth PVP nanofibers were obtained with ethanol as a solvent although the size distribution of the fibers was somewhat broadened. In an effort to prepare PVP nanofibers with small diameters and narrow size distributions, we developed a strategy of using mixed solvents. The experimental results showed that when the ratio of DMF to ethanol was 50:50 (w/w), regular cylindrical PVP nanofibers with a diameter of 20 nm were successfully prepared. The formation of these thinnest nanofibers could be attributed to the combined effects of ethanol and DMF solvents that optimize the solution viscosity and charge density of the polymer jet. In addition, an interesting helical‐shaped fiber was obtained from 20 wt % PVP solution in a 50:50 (w/w) mixed ethanol/DMF solvent. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 3721–3726, 2004     

Study on the shear viscosity behavior of keratin/PEO blends for nanofibre electrospinning

Graessley's theory has been applied to keratin/PEO concentrated aqueous solutions giving qualitative insight to the rheology of these polymer blends in electrospinning. The shear rate dependent viscosity of different blends was compared with that of pure polymer solutions. The characteristic time τ_η was calculated by the minimum value of at the beginning of the non‐Newtonian viscosity behavior. Flow curves of PEO (at concentration from 1.0 to 7.0 wt %) reduce to a single curve by plotting η/η₀ against . Moreover, PEO solutions exhibit a linear proportionality between zero‐shear viscosity and the characteristic time η₀ ∝ τ_η. Keratin/PEO blend solutions follow the same proportionality at very high and low keratin content, whereas linearity drops when the keratin content range from 50 to 70%. The departure from the theory has been interpreted as a sign of some interaction between the macromolecules of keratin and PEO. It was supposed that keratin displaces solvent molecules and expands the PEO chain coils increasing the relaxation time of the polymer solution. This behavior was correlated with changes in the morphology of the nanofibres produced by electrospinning from these polymer blends. Finally, additive rules to zero‐shear viscosity were applied to keratin and PEO solutions, indicating that the experimental η₀ values were higher than the theoretical ones for all the proportions of the blends, especially for high keratin amount. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1193–1201, 2008     

Electrospinning of ultra-thin polymer fibers

The electrospinning technique was used to spin ultra-thin fibers from several polymer/solvent systems. The diameter of the electrospun fibers ranged from 16 nm to 2 μm. The morphology of these fibers was investigated with an atomic force microscope (AFM) and an optical microscope. Polyethylene oxide) (PEO) dissolved in water or chloroform was studied in greater detail. PEO fibers spun from aqueous solution show a “beads on a string” morphology. An AFM study showed that the surface of these fibers is highly ordered. The “beads on a string” morphology can be avoided if PEO is spun from solution in chloroform; the resulting fibers show a lamellar morphology. Polyvinylalcohol (PVA) dissolved in water and cellulose acetate dissolved in acetone were additional polymer/solvent systems which were investigated. Furthermore, the electrospinning process was studied: different experimental lay-outs were tested, electrostatic fields were simulated, and voltage - current characteristics of the electrospinning process were recorded.     

Mimetics of Eggshell Membrane Protein Fibers by Electrospinning

Summary: Mimetics of eggshell membrane protein fibers have been obtained with an electrospinning technique based on soluble eggshell membrane protein (SEP) prepared previously. Poly(ethylene oxide), a biocompatible and water soluble polymer, is used to improve the processability of SEP. Blends of SEP/PEO aqueous solutions were electrospun. The diameters of the fibers are 0.3–20 μm depending on the concentration of the solution and the proportion of SEP/PEO. Two “cross‐linking” methods are investigated in order to improve the anti‐water property of the fibers.

Scanning electron micrograph of electrospun fibers.     

Preparation of polybenzoxazole fibers via electrospinning and postspun thermal cyclization of polyhydroxyamide

Polybenzoxazole (PBO) fibers with a submicron diameter were successfully prepared by electrospinning its precursor, polyhydroxyamide (PHA), solutions to obtain the PHA fibers first, followed by appropriate thermal treatments for cyclization reaction. BisAPAF‐IC PHA with two different molecular weights (MWs) were synthesized from a low temperature polymerization of 2,2′‐bis(3‐amino‐4‐hydroxyphenyl) hexafluoropropane (BisAPAF) and isophthaloyl chloride (IC). Using dimethylacetamide (DMAc) and tetrahydrofuran (THF), solvent effects on the electrospinnability of PHA solutions were investigated. For balancing the solution properties, it was found that DMAc/THF mixture with a weight ratio of 1/9 was the best cosolvent to prepare smooth PHA fibers; uniform PHA fibers with a diameter of 325–720 nm were obtained by using 20 wt % PHA/(DMAc/THF) solutions. For a fixed PHA concentration, solutions with a lower MW of PHA yielded thinner electrospun fibers under the same electrospinning condition. After obtaining the electrospun BisAPAF‐IC PHA fibers, subsequent thermal cyclization up to 350 °C produced the corresponding thermally stable BisAPAF‐IC PBO fibers with a diameter of 305–645 nm. The structure of the precursor fibers and the fully cyclized fibers were characterized by FTIR. For the cyclized BisAPAF‐IC PBO fibers, thermogravimetric analysis showed a 5% weight loss temperature at 523 °C in nitrogen atmosphere. The interconnected fiber structure in the BisAPAF‐IC PBO fiber mats was irrelevant to the curing process, but resulted from the jet merging during the whipping process as revealed by the high speed camera images. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 8159–8169, 2008     

Electrospun poly(ethylene oxide)/chitosan nanofibers with cellulose nanocrystals as support for cell culture of 3T3 fibroblasts

Chitosan/poly(ethylene oxide) (PEO) (5:1) nanofibers with cellulose nanocrystals (CNCs) were produced using an electrospinning technique. The addition of CNCs to the chitosan/PEO solutions allowed the production of uniform fibers (without beads) with a high proportion of chitosan. The fiber diameters were influenced by the concentration of CNCs in the chitosan/PEO solutions. The solutions containing 10% (w/w) of CNCs produced thinner fibers compared to solutions containing 5% (w/w) of CNCs. Thermogravimetric analysis indicated that the nanofibers were thermally stable, despite the CNCs having an effect on the PEO decomposition. Results from the cell assay in cultures of 3T3 fibroblasts indicated that the chitosan/PEO nanofibers (with 10% CNCs) promoted cell attachment with changes in the cytoskeletal organization. The results obtained in this work highlight the favorable effect of CNCs in electrospinning of chitosan/PEO. As expected, the influence of nanofibers on 3T3 fibroblasts F-actin and β-tubulin network revealed alterations in cytoskeleton, leading to changes in cell morphology and spreading.     

Can Extensional Flow Rupture Macromolecules in an Electrospinning Process?

The fracture of high molecular weight poly(ethylene oxide) (PEO) chains under extensional stretching during the electrospinning of aqueous solutions was investigated by measuring solution viscosities and monitoring the change of molecular weight. The degree of macromolecular chain fractures in 1.0% polymer solutions increased with the increase in molecular weight. The strain rates for stretching and fracturing of macromolecules are critical for the degradation of polymers along with experimental elongational strain rates. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 1051–1054     

Microfluidic channels fabricated on mesoporous electrospun fiber mats: A facile route to microfluidic chips

We report a facile way of preparing microfluidic channels filled with electrospun functional fibers. Patterned elastic molds were in tight contact with electrospun fiber mats without any leak of the analyte solution. As an example of the simple devices, we demonstrated a microfluidic protein chip selectively purifying histidine‐tagged proteins. Highly mesoporous nitrilotriacetic acid‐functionalized polystyrene (PS‐NTA) fibers were produced by taking advantage of interpenetrating phase separation between PS and PEO during electrospinning. The specific interaction of Ni‐complexed PS‐NTA fibers with histidine enabled us to immobilize only target proteins from highly heterogeneous protein mixtures. The easy process to fabricate functionalized microchannels combined with the high production throughput from electrospinning may greatly contribute to chip‐based chromatographic and bioanalytical devices. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

Electrospinning of polystyrene/poly(2‐methoxy‐5‐(2′‐ethylhexyloxy)‐1,4‐phenylene vinylene) blends

Ultrafine polystyrene (PS)/poly(2‐methoxy‐5‐(2′‐ethylhexyloxy)‐1,4‐phenylene vinylene) (MEH‐PPV) fibers were successfully prepared by electrospinning of PS/MEH‐PPV solutions in chloroform, 1,2‐dichloroethane, and tetrahydrofuran (THF). Three concentrations of the solutions were prepared: 8.5, 16, and 23.5% (w/v), with the compositional weight ratios between PS and MEH‐PPV being 7.5:1, 15:1, and 22.5:1, respectively. Smooth fibers only observed from 23.5% (w/v) PS/MEH‐PPV solution in chloroform. Improvement in the electrospinnability of 8.5% (w/v) PS/MEH‐PPV solution in chloroform was achieved by addition of an organic salt, pyridinium formate (PF), or by addition of a minor solvent with a high dielectric constant value. The average diameters of the as‐spun PS/MEH‐PPV fibers were between 0.30 and 5.11 μm. Last, photoluminescence of 8.5% (w/v) solutions of PS/MEH‐PPV in a mixed solvent system of chloroform and 1,2‐dichloroethane of various volumetric compositions and the resulting as‐spun fibers was investigated and compared. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1881–1891, 2005     

Ultrafine hydrogel fibers with dual temperature‐ and pH‐responsive swelling behaviors

Ultrafine hydrogel fibers that were responsive to both temperature and pH signals were prepared through the electrospinning of poly(N‐isopropylacrylamide) (PNIPAAm) and poly(acrylic acid) mixtures in dimethylformamide. Both the diameters (700 nm to 1.2 μm) and packing of the fibers could be controlled through changes in the polymer compositions and PNIPAAm molecular weights. These fibers were rendered water‐insoluble by the addition of either Na₂HPO₄ or poly(vinyl alcohol) (PVA) to the solution, followed by the heat curing of the fibers. The fibers crosslinked with Na₂HPO₄ swelled to 30–120 times in water; this was significantly higher than the swelling of those crosslinked with PVA. The PVA‐crosslinked hydrogel fibers, however, exhibited faster swelling kinetics; that is, they reached equilibrium swelling in less than 5 min at 25 °C. They were also more stable after 1 week of water exposure; that is, they lost less mass and retained their fibrous form better. All the hydrogel fibers showed a drastic increase in the swelling between pH 4 and 5. The PVA‐crosslinked hydrogel fibers exhibited distinct temperature‐responsive phase‐transition behavior of PNIPAAm, whereas the Na₂HPO₄‐crosslinked hydrogel fibers showed altered two‐stage phase transitions that reflected side‐chain modification of PNIPAAm. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 6331–6339, 2004     

Tuning the localization of finely dispersed cellulose nanocrystal in poly (lactic acid)/bio‐polyamide11 blends

A versatile approach to control the localization of cellulose nanocrystal (CNC) in PLA/PA11 blends is presented. A PEO/CNC mixture with a high level of CNC dispersion is prepared through a combination of high pressure homogenization and freeze‐drying. The prepared PEO/CNC mixture is then incorporated into the PLA/PA11 blends using two different strategies. Typically for CNC/PLA/PA11, the CNCs selectively localize in PA11. However, PEO‐coated CNC particles segregate into PLA irrespective of whether the PEO/CNC mixture is premixed with PLA or PA11. It is suggested that a strong interaction between PEO and CNC particles combined with the PLA/PEO miscibility facilitates the localization of PEO‐coated CNC in the PLA. The localization of PEO‐coated CNC in the PLA has no effect on the morphology of the PLA‐5PEO/PA11 with matrix/dispersed phase form. However, 2 wt % PEO‐coated CNC in the co‐continuous (PLA‐5PEO)/PA11 50/50 vol % blend diminishes the phase thickness from 11 ± 1 to 4 ± 1.5 μm. This is attributed to a retarded relaxation of the PLA phase. This work outlines a strategy to control the CNC localization into a given polymeric phase in a binary polymer–polymer mixture. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 576–587     

Large‐scale aligned fiber mats prepared by salt‐induced pulse electrospinning

In this article, a new large‐scale aligned fiber mats formation method called salt‐induced pulse electrospinning was developed. By electrospinning salted solution in a humid environment, traditional continuous electrospinning changed into pulse electrospinning and aligned fibers were thus formed. The possible mechanisms for the occurrence of salt‐induced pulse electrospinning and the formation of fiber alignment were studied. The continuous electrospinning changing into the pulse electrospinning was due to the change of viscosity and conductivity of salted polymer solution in a wet electrospinning condition. Fishing net‐shaped whipping region of the electrospinning jet during pulse electrospinning process was considered as the key factor for the formation of fiber alignment. The mechanical properties of the aligned fiber mat increased significantly compared with that of the random fiber mat. This aligned fiber preparation method only requires a very low rotating drum speed as the receiver and can produce large‐scale aligned fiber mats for many applications. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Poly(methyl methacrylate)/silica nanocomposite fibers by electrospinning

Uniform poly(methyl methacrylate) (PMMA)/silica nanocomposite fibers containing up to 20 wt % silica were prepared by electrospinning. The electrospun solutions were prepared by mixing a solution of PMMA in dimethyl formamide (DMF) with colloidal silica in methyl ethyl ketone (MEK). The average fiber diameter decreases from 2.49 μm to 1.69 μm when 20 wt % silica is incorporated as a result of considerably increased solution conductivity, although the solution viscosity increases significantly, which should result in opposite effect. Thinner fibers (down to 350 nm) can be obtained by changing DMF/MEK proportion and by the addition of an ammonium salt. Nano‐sized silica particles (10–40 nm) distributes homogeneously in the fibers, as revealed by transmission electron microscopy. Furthermore, the incorporation of silica nanoparticles can change the thermal properties and surface wettability of the fiber mats. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1211–1218, 2009     

Electrospinning of cyclodextrin functionalized polyethylene oxide (PEO) nanofibers

By means of the electrospinning technique we have successfully synthesized cyclodextrin (CD) functionalized polyethylene oxide (PEO) nanofibers (PEO/CD) with the ultimate goal to develop functional nanowebs. Three different types of CDs; α-CD, β-CD and γ-CD are incorporated individually in electrospun PEO nanofibers. The aqueous solutions containing different amount of PEO (3%, 3.5% and 4% (w/v), with respect to solvent) and CDs (25% and 50% (w/w), with respect to PEO) are electrospun and bead-free nanofibers are obtained. The presence of the CDs in the PEO solutions is found to facilitate the electrospinning of bead-free nanofibers from the lower polymer concentrations and this behavior is attributed to the high conductivity and viscosity of the PEO/CD solutions. The presence of CDs in the electrospun PEO nanofibers is confirmed by Fourier transform infrared (FTIR) spectroscopy studies. The 2-D X-ray diffraction (XRD) spectra of PEO/CD nanowebs did not show any significant diffraction peaks for CDs indicating that the CD molecules are distributed within the polymer matrix without any phase separated crystalline aggregates.