Phase behavior of low molecular weight polyethylenes from homogeneous and heterogeneous solutions

The pseudophase diagrams of solutions of low molecular weight polyethylene (PE) (number‐average molecular weight < 1500 g/mol) in octamethyl cyclotetrasiloxane (OCTS) and isododecane (IS) were determined by direct observation of cloud points and optical microscopy. In addition, melting temperatures were also determined by differential scanning calorimetry. In the range of single liquid–solid transitions, the data conformed to the classical melting temperature composition relation as a result of the formation of extended crystallites. The melting data were used to determine the interaction parameter of the PE in OCTS (1.4 ± 0.1) and IS (0.22 ± 0.05). The structural and thermal properties of the gels formed by a competing liquid–liquid and liquid–solid phase separation, under nonequilibrium conditions, contrast with the properties of the crystals formed from a single liquid–solid transition. Coarsening within the liquid phases was evidenced by optical microscopy, and insights about the mechanism of the kinetics of the coarsening process are given. The temporal changes of the melting temperature of crystallites formed from the heterogeneous phase (OCTS) reveal dynamics within a nonequilibrium state. In contrast, the crystallites formed from a homogeneous solution (IS) showed negligible melting‐temperature changes with time. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 878–889, 2002     

Effects of different ultrahigh molecular weight polyethylene contents on the formation and evolution of hierarchical crystal structure of high-density polyethylene/ultrahigh molecular weight polyethylene blend fibers

In this paper, the blend fibers of ultrahigh molecular weight polyethylene (UHMWPE) and high-density polyethylene (HDPE) were prepared by solution blending and gel spinning process. The uniformity of the blend fibers has been confirmed by rheological data and thermodynamic unimodal curve. They were further characterized by single fiber strength test, scanning electron microscopy, wide-angle X-ray diffraction, small-angle X-ray scattering, and so forth, to explore the structural evolution mechanism with the change of UHMWPE content. The results showed that when the molar content of UHMWPE was only 2.9 mol%, entanglement appeared in the structure of shish-kebab, and when the proportion reached 20 mol%, an interlocking structure could be observed. With the increase of UHMWPE content, kebab began to be networked, and when the content reached 33 mol%, kebab's orientation reached its peak. After that, the interlocking network structure gradually improved. When the content reached 50 mol%, the shish's orientation reached saturation, and the shish-kebab network became perfect. In addition, with the increase of UHMWPE content, stress-induced recrystallization occurred on the wafer, some kebab would be converted into shish crystals, and when the content exceeded 50 mol%, the microfibers began to merge, and the wafer became denser, but still had entanglements. Our work has proposed a quantitative explanation for the evolution of hierarchical crystal structure of HDPE/UHMWPE blend fibers.     

Irradiation of chemically crosslinked ultrahigh molecular weight polyethylene

Acetabular cups for artificial hip joints were prepared by compression molding of ultrahigh molecular weight polyethylene in the presence of peroxide. Peroxide crosslinking led to a decrease in the degree of crystallinity, peak melting temperature, and recrystallization temperature, as well as decreased crystal perfection and size. Peroxide crosslinked cups were sterilized with gamma rays at room temperature in air atmosphere to an average dose of 3.4 Mrad. Irradiation produced further crosslinking in amorphous regions plus extensive chain scission of taut tie molecules and led to increased crystallinity and crystal perfection. A significant increase in carbonyl concentration was determined for irradiated specimens. In general, peroxide crosslinking reduces the effect of irradiation on the crosslinked network, because chemical crosslinking stabilizes chain fragments resulting from radiolytic scission and suppresses recrystallization of broken chains from amorphous regions. Wear rates were much lower for chemically crosslinked cups, which showed about one-fifth of the wear of control cups for the period from 0.5 to 1.0 million cycles. © 1996 John Wiley & Sons, Inc.     

Effect of a cocatalyst modifier in the synthesis of ultrahigh molecular weight polyethylene having reduced number of entanglements

The use of a hindered phenol to trap free trimethylaluminum (TMA) in methylaluminoxane (MAO) solutions has been reported to improve the performance of single‐site, homogeneous catalysts for olefin polymerization. In the present study, with the help of rheological analyses, we have investigated and compared the molecular weight, molecular weight distribution and entanglement density of ultrahigh molecular weight polyethylene synthesized with a single‐site catalyst activated by MAO and phenol‐modified MAO. While the number average molecular weight (M_n) of the obtained polymers remains the same for both activations, a higher yield and a higher entanglement density are found in the initial stages of polymerization on using phenol‐modified MAO as the cocatalyst. These results suggest that on using the phenol‐modified MAO as activator, a higher number of active sites are obtained. Surprisingly in the presence of untreated MAO, a tail in the higher molecular mass region is produced. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013     

Effects of molecular characteristics and processing conditions on melt‐drawing behavior of ultrahigh molecular weight polyethylene

The effects of molecular characteristics and processing conditions on melt‐drawing behavior of ultrahigh molecular weight polyethylene (UHMW‐PE) are discussed, based on a combination of in situ X‐ray measurement and stress–strain behavior. The sample films of metallocene‐ and Ziegler‐catalyzed UHMW‐PEs with a similar viscosity average MW of ～10⁷ were prepared by compression molding at 180 °C. Stress profiles recorded at 160 °C above the melting temperature of 135 °C exhibited a plateau stress region for both films. The relative change in the intensities of the amorphous scattering recorded on the equator and on the meridian indicated the orientation of amorphous chains along the draw axis with increasing strain. However, there was a substantial difference in the subsequent crystallization into the hexagonal phase, reflecting the molecular characteristics, that is, MW distribution of each sample film. Rapid crystallization into the hexagonal phase occurred at the beginning point of the plateau stress region in melt‐drawing for metallocene‐catalyzed UHMW‐PE film. In contrast, gradual crystallization into the hexagonal phase occurred at the middle point of the plateau stress region for the Ziegler‐catalyzed film, suggesting an ease of chain slippage during drawing. These results demonstrate that the difference in the MW distribution due to the polymerization catalyst system dominates the phase development mechanism during melt‐drawing. The effect of the processing conditions, that is, the including strain rate and drawing temperature, on the melt‐drawing behavior is also discussed. The obtained results indicate that the traditional temperature–strain rate relationship is effective for transient crystallization in to the hexagonal phase during melt‐drawing, as well as for typically oriented crystallization during ultradrawing in the solid state. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2455–2467, 2006     

On the morphology of some irradiated ultra high molecular weight polyethylenes

The morphology of various grades of ultra high molecular weight polyethylene (UHMWPE), prepared for use in orthopaedic implants, has been examined using differential scanning calorimetry (DSC), wide and small angle X-ray diffraction (WAX and SAX) and Raman spectroscopy. Preparation included gamma irradiation at various dose rates and mechanical annealing, and post-irradiation changes were of particular interest. The experimental results are interpreted in terms of previous proposals that UHMWPE is best considered as a three phase material, fully amorphous, all-trans amorphous and fully crystalline. The all-trans amorphous material is thought to be interfacial. The phase analysis shows that the age related increase in crystallinity occurs through conversion of all-trans material to fully crystalline, and there is little change in the total amorphous content of the polymers. SAX patterns show a change in the sharpness of the main diffraction peak and the emergence of a second diffraction peak at a higher q value, and this is considered to arise from crystallisation of all-trans amorphous material. Increasing the irradiation dose rate has a similar effect on the crystallography as does ageing the material. Mechanically annealed polymer also shows a similar trend towards a bimodal crystal population, accompanied by a reduction in interfacial material.     

Halloysite nanotubes reinforced ultrahigh molecular weight polyethylene nanocomposite films with different filler concentration and modification

Halloysite nanotube/ultrahigh molecular weight polyethylene (HNT/UHMWPE) nanocomposite films were prepared by melt extrusion and thermal extension methods, and the morphology, microstructure, thermal properties, mechanical properties and wettability of these nanocomposite films were investigated with respect to the effects of HNT concentration and modification. HNTs were homogenously distributed and formed self entangled network structures in the UHMWPE matrix. The incorporation of HNT obviously accelerates the crystallization and enhances the thermal stability, mechanical strength and wettability of UHMWPE. However, after HNT concentration exceeds a critical value, the crystallinity and mechanical strength of UHMWPE decrease due to the restriction of HNT obstacles and the existence of large HNT agglomerates. Surface modification of HNT is a good method to further improve the crystallization, thermal stability and mechanical property of UHMWPE nanocomposites, with reduction of nanotube aggregation and strengthening of interfacial bonding between nanotubes and matrix.     

Coextrusion drawing of reactor powder of ultrahigh molecular weight polyethylene

Certain nascent polymers have been shown to have unusual thermal and morphological properties that are irretrievably lost once the polymer has been melted or otherwise reduced to the isotropic state. We show further that nascent ultrahigh molecular weight polyethylene “reactor powder” exhibits a remarkable ductility when uniaxially drawn by coextrusion techniques after initial compaction in film form at 100°C. When drawn at a temperature of 110°C, draw ratios of 56 have been obtained, resulting in an enhanced tensile modulus of 58 GPa. Thermal analyses and dynamic mechanical measurements were also made towards understanding the initial and final morphologies.     

Wear resistance and microstructure in annealed ultra high molecular weight polyethylenes

To improve the wear behavior of UHMWPE, the correlation between microstructure and wear resistance was studied. In this study it was found that the relationship between wear volume and sliding distance fits a power law. The exponent was used to represent the wear property, and crystal orientation distribution (texture) was used to represent microstructure. Texture analysis showed that four kinds of annealed UHMWPE sheets were all somehow isotropic. This correlates with the wear behavior of these four UHMWPE sheets. Published in Russian in Vysokomolekulyarnye Soedineniya, Ser. A, 2008, Vol. 50, No. 5, pp. 821–826. This article was submitted by the authors in English.     

Synthesis of hydroxy-functionalized ultrahigh molecular weight polyethylene using fluorenylamidotitanium complex

Copolymerizations of ethylene and 1-dodecene were conducted with a series of ansa-fluorenylamidodimethyltitanium complexes, [t-BuNSiMe_2Flu]TiMe_2(1a), [t-BuNSiMe_2(2,7-~tBu_2Flu)]TiMe_2(1 b), and [(1-adamantyl)NSiMe_2(2,7-~tBu_2Flu)]TiMe_2(1c) activated by modified methylaluminoxane. The activity increased by the introduction of the alkyl groups on the fluorenyl and amido ligands, and 1c produced the highest molecular weight copolymers. Complex 1c also promoted copolymerization of ethylene and ~iBu_3 Al protected 10-undecen-1-ol with high activity(~2000 kg·mol~(-1)·h~(-1)), affording hydroxy-functionalized ultrahigh molecular weight polyethylene. The hydroxy content of the copolymers obtained was controllable by changing comonomer feed ratio. The introduction of a small amount of hydroxy group can alter the surface properties of polyethylene.     

The effect of density on the properties of high molecular weight polyethylenes

Ultrahigh molecular weight polyethylene has been crystallized at various pressures (0–330 MN m^?2) to material of a wide range of specific gravities (0.928–0.967). Tensile measurements illustrate that the properties of these materials are dependent on specific gravity (sg), in that the yield stress increases linearly with sg. Low sg (0.928–0.944) materials exhibit higher yields stress than low molecular weight materials of the same sg but the opposite is true for higher sg material. Low sg material also extends uniformly after yielding while above a sg of 0.944 necking becomes more marked. Orientation hardening is observed with all these materials above 200% extension and is more marked than with low molecular weight polymers. Differential scanning calorimetry (DSC) analysis of the pressure crystallized materials indicate that in the range 200–400 MN m^?2 two phases are present, i.e., chain-folded and chain-extended lamellas. Increasing or decreasing the pressure changes the crystalline component to chain-extended or chain-folded morphologies, respectively. The reorganization of the crystalline components on drawing is discussed.     

Correlations between molecular weight,morphology and micromechanical deformation processes of polyethylenes

The influence of molecular weight on morphology and micromechanical deformation processes of polyethylene has been studied by conventional transmission and high-voltage electron microscopy. Fractions with very narrow molecular weight distributions and commercial samples of high-density polyethylene in the range of molecular weight 10⁴ to 1.6·10⁶ have been studied. With increasing molecular weight there is a change in the morphology from sheaf-like structures and banded spherulites, to small bundles of parallel lamellae or randomly distributed lamellae. For molecular weights greater than 10⁵, the thickness of the lamellae increases more slowly than the thickness of the interlamellar, amorphous layers.During uniaxial tension the apparently homogeneous transformation to a c-texture consists, on a microscopic scale, of different deformation steps, including twisting of the lamellae and the breaking up of the lamellae into shorter pieces or microblocks. Often, small regions are visible with a locally larger elongation than in the surrounding regions (locally heterogeneous deformation). The deformation steps are changed by modifications of the mobility of the molecules in the amorphous phase, including deformation at different temperatures (from 20° up to 110°C) and annealing below the melting temperature.Dedicated to Professor Hans-Henning Kausch on the occasion of his 60th birthday     

Structural evolution of melt-drawn transparent high-density polyethylene during heating and annealing: Synchrotron small-angle X-ray scattering study

The morphological development of melt-drawn transparent high-density polyethylene during heating was investigated employing in-situ synchrotron small-angle X-ray scattering (SAXS) technique. The results confirm that at lower temperatures only meridional scattering peaks aligned perpendicular to the extensional flow direction can be observed, indicating a highly oriented lamellar crystallite structure; whereas at higher temperatures an equatorial streak additional to the layer-like meridional scattering pattern develops, reflecting the presence of shish-kebab-like objects in the specimen under investigation. Upon heating, the average thickness of the kebab crystals remains essentially unaffected below 110 °C, and subsequently the selective melting of the less stable kebabs proceeds yielding thicker layered lamellar crystals. When the temperature is raised to 131 °C, the shish-like formation and the thermally stable kebab crystals melt simultaneously. In addition, the microstructure of the melt-drawn specimen subjected to annealing at elevated temperatures was probed at room temperature. As opposed to the SAXS patterns registered at high temperatures, the SAXS diagram measured after annealing shows no equatorial streak, suggesting that the cylindrical structures could be re-formed. This observation can be explained by assuming that the plate-like kebab crystals with their normal parallel to the stretching direction grow and impinge during cooling to room temperature due to secondary crystallization, which can be verified by in-situ SAXS experiments during annealing and subsequent cooling.     

Aminosilylene-bridged ansa-zirconocenes for branched polyethylenes with bimodal molecular weight distributions

Reactions of the dilithium salt of aminosilylene-bridged ligands with (Me₂N)₂ZrCl₂(THF)₂ followed by the treatment of Me₃SiCl are found to be an efficient synthetic route to aminosilylene-bridged ansa-zirconocenes, R₂N(Me)Si(η⁵-C₅H₄)₂ZrCl₂ (R = Me (1), Et (2)) and Me₂N(Me)Si(η⁵-C₅H₄)(η⁵-C₅Me₄)ZrCl₂ (3). Crystal structure of 3 determined by X-ray diffraction study reveals the presence of π-bonding interaction between N and Si atoms, which is further supported by DFT calculation results. These complexes are very active (>1 × 10³ Kg/(mol Cat.·atm·h)) for homopolymerization of ethylene in the presence of methylalumoxane (MAO) cocatalyst, generating polyethylenes that contain branches as well as bimodal molecular weight distribution (MWD). Methyl, ethyl, butyl, and other longer branches (n ≥ 6) are observed in the resulting polyethylenes. The polyethylenes from 1, 2 and 3/MAO show a broad MWD range (6.3-42.2, 3.5-4.0 and 2.6-3.4, respectively).     

Anisotropy of viscoelastic transitions in oriented polyethylenes

Measurements have been made of the anisotropy of viscoelastic behavior in cold-drawn low-density and high-density polyethylene sheets. In the low-density polymer the β transition was shown to be highly anisotropic, maximum losses corresponding to shear on planes containing the axis of drawing and on planes perpendicular to this axis. In high-density polyethylene the α transition shows anisotropy.     

Phase transitions in molecular crystals of carboxylic acids

A comparative analysis of phase transitions in molecular crystals of carboxylic acids (n-alkano acids) with various chain lengths, (CH₃(CH₂) _n COOH) is performed with the use of DSC. A number of new effects related to first-order phase transitions are discovered. The temperature dependence of heat capacity is quantitatively analyzed in terms of the theory of blurred (Λ-shaped) phase transitions of the first order.