Synthesis of a bio-based plasticizer from oleic acid and its evaluation in PVC formulations

The bio-based plasticizers have been extensively developed due to their high compatibility and low toxicity. In this study, the bio-based plasticizers of methyl 10-(2-methoxy-2-oxoethansulfonyl) octadecanoate (MDA) and ethyl 10-(2-ethoxy-2-oxoethanesulfonyl) octadecanoate (EDA) were synthesized from the oleic acid and thioglycolic acid and characterized by ¹HNMR and FT-IR. The prepared materials were applied as plasticizers in Poly(vinyl chloride) (PVC) and their properties were compared with the commercial plasticizer, Bis(2-ethylhexyl) phthalate (DOP). The viscosities of prepared plastisols from novel designed plasticizers were lower than DOP. The results of mechanical properties showed that the synthesized plasticizers of MDA and EDA have the ability of plasticizing effects similar to DOP on PVC. Thermogravimetric analysis (TGA) indicated that both MDA and EDA have higher thermal stability than DOP. Two polar ester as well as polar sulfone groups in the chemical structure of MDA and EDA led to lower migration, volatility and exudation than DOP.     

Effects of plasticizers on novel electromechanical actuations with different poly(vinyl chloride) gels

Four different plasticizers were applied to make different poly(vinyl chloride) (PVC) gels, poly(vinyl chloride)‐bis(2‐ethylhexyl)phthalate (PVC‐DOP), poly(vinyl chloride)‐di‐n‐butylphthalate, poly(vinyl chloride)‐bis(2‐ethylhexyl)adipate, and poly(vinyl chloride)‐tris(2‐ethylhexyl)trimellitate. In our previous work, we reported that PVC‐DOP gel exhibits novel and reversible deformations of creeping and jointlike bending induced by direct current electric fields. In this article, we scrutinize the effects of plasticizers on electromechanical actuations, that is, reversible creeping and bending actuation with four of the different aforementioned gels. We measured the relative creeping distance, creeping area, creeping velocity, current observed, and bending angle as a function of applied electric fields for different PVC gels and found significant differences among them. To explain these variations, we compared the utility of plasticizers on the basis of the properties of different PVC gels, such as plasticizer‐retention ability, bending modulus, elongation at break, and the dielectric constant. The mentioned properties of the PVC gels played vital roles on their electromechanical actuations. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2119–2127, 2003     

Preparation and performance of plasticizers for poly(vinyl chloride) from products of thermal decomposition of waste polystyrene

2,4-Diphenylbutyl-2,4-diphenylbutyrate (DPBDPB) and 2,4,6-triphenylhexyl-2,4,6-triphenylhexoate (TPHTPH), plasticizers for poly(vinyl chloride), were synthesized from the products of thermal decomposition of waste polystyrene. Their heat stabilities were studied by thermogravimetric analysis and differential thermal analysis, and compared with those of typical plasticizers for PVC such as dibutyl phthalate (DBP), dihexyl phthalate (DHP) and bis(2-ethylhexyl) phthalate (DOP). DPBDPB and TPHTPH showed much higher heat resistance than DOP. PVC was plasticized with a mixed system consisting of DOP as the primary plasticizer and DPBDPB as the secondary. It became clear that DPBDPB is an excellent heat-resistant plasticizer which does not affect the compatibility of PVC with DOP.     

Plasticizing and thermal stabilizing effect of bio-based epoxidized cardanol esters on PVC

Poly(vinyl chloride) (PVC) is a widely used plastics in different industries. It is an intrinsically hard and brittle polymer and requires the use of plasticizers to improve the processability. Commonly used phthalate-based plasticizers have serious toxicity issues and we present alternatives based on epoxidized soybean oil (ESO) and epoxidized cardanol esters (ECEs). ECEs are synthesized from cardanol and three fatty acids (oleic, ricinoleic, and myristic) using 1-ethyl-3-(3-dimethylaminopropyl) carbodiimide (EDC) as a coupling agent. Their structure and purity are confirmed by Fourier transform infrared spectroscopy (FTIR) and Nuclear magnetic resonance. Moreover, plasticized PVC films are prepared using a solvent-free method. The replacement of 10 phr of ESO with 5 phr of ECE improves the plasticizing power due to the co-solvency effect. Mechanical properties and thermal stability of plasticized PVC films are correlated with the chain length and the number of epoxy groups in ECE. The best plasticizing effect is observed for epoxidized cardanol-myristate (ECD-MA). ECD-MA as a shorter-chain secondary plasticizer is more compatible with ESO and allows higher conformational mobility of PVC chains. PVC/30ESO/5ECD-MA polymer exhibits an exceptionally high initial thermal decomposition temperature (314.4°C) while preserving moderate ductility and tensile strength (263.4% and 23.3 MPa). Overall, this study highlights the potential applicability of ECD-MA in combination with ESO as a sustainable, bio-based plasticizer and heat stabilizer for flexible PVC products.     

Analysis of poly(vinyl chloride) additives by supercritical fluid extraction and gas chromatography

The use of supercritical fluid extraction (SFE) is growing, with an expanding range of applications in many different fields as a consequence of its advantages compared with traditional extraction methods. In order to develop an analytical method to determine dibutyl phthalate (DBP) and dioctyl phthalate (DOP) traces (<20 ppm) in flexible poly(vinyl chloride) (PVC) formulations, a maximum efficiency in the extractive process and an adequate separative system are needed to avoid interferences between these two plasticizers and other additives that could be present at high concentrations in flexible PVC formulations. In order to determine the optimum SFE conditions, the extraction time, temperature and pressure were controlled. The separation and quantitation of individual components in the PVC extracts were carried out off-line by using a semicapillary column in gas chromatography (GC). Samples with different DOP content (41.18%, 33.33% and 23.08%) and DBP content (41.18%), as well as samples with both plasticizers (20.59% DOP and 20.59% DBP) were prepared. Some other samples were also prepared to study detection limits for these two PVC additives. Recoveries and reproducibilities were studied in every sample. Finally, this method was compared with Soxhlet liquid extraction. Determination by gravimetric analysis of the total extracted material was found to be particularly suitable for PVC. This study demonstrates the potential of SFE to shorten extraction times with similar or even better extraction efficiencies compared with traditional liquid methods.     

EFFECT OF PLASTICIZER ON THE MICROSTRUCTURE OF PS/PVC BLENDS

In this work, controlling of the particle size of PVC in PS/PVC blends was studied. Itis shown that viscosity ratio and particle size can be changed by adding a third composition,such as plasticizers, and the distribution of the third composition in two phases plays avery important role in controlling viscosity ratio and particle size. When DOP was used asthe plasticizer of PVC in PS/PVC blends, the particle size of PVC could not be reduceddue to the transference of DOP into PS phase. When polycaprolactone (PCL) was usedas the plasticizer of PVC in the same blends, the particle size of PVC could be descreasedobviously because PCL does not migrate to PS phase.     

Discrimination of poly(vinyl chloride) samples with different plasticizers and prediction of plasticizer contents in poly(vinyl chloride) using near-infrared spectroscopy and neural-network analysis.

In the recycling of poly(vinyl chloride) (PVC), it is required to discriminate every plasticizer for quality control. For this purpose, the near-infrared spectra were measured for 41 kinds of PVC samples with different plasticizers (DINP, DOP, DOA, TOTM and Polyester) and different plasticizer contents (0-49%). A neural-network analysis was applied to the near-infrared spectra pretreated by second-derivative processing. They were discriminated from one another. The neural-network analysis also allowed us to propose a calibration model which predicts the contents of plasticizers in PVC. The correlation coefficient (R) and the root-mean-square error of prediction (RMSEP) for the DINP calibration model were found to be 0.999 and 0.41 wt%, respectively. In comparison, a partial least-squares regression analysis was carried out. The R and RMSEP of the DINP calibration model were calculated to be 0.993 and 1.27 wt%, respectively. It is found that a near-infrared spectra measurement combined with a neural-network analysis is useful for plastic recycling.     

Non-phthalate plasticizer from camphor for flexible PVC with a wide range of available temperature

A bio-based plasticizer, (1′,7′,7′-trimethyldispiro [ [1,3]dioxolane-2,2′-bicyclo [2.2.1]heptane-3′,2″- [1,3]dioxolane]-4,4″-diyl)bis (methylene) dioctanoate (abbreviated as CDO), was designed to replace a traditional phthalate-based plasticizer. The structure of CDO was analyzed by ¹H NMR. The characteristics of CDO plasticizers, which were judged to have excellent compatibility with PVC due to their solubility parameters, were evaluated by thermal and mechanical analyses and compared with dioctylphthalate (DOP). PVC with 20% CDO added was thermally stable up to 251.9 °C and exhibited excellent strength and flexibility with a high T_g derived from its robust and bulky structure. In addition, since CDO is intertwined with the polymer chain, it shows excellent migration properties in many solvents. The results of our study suggest that CDO can be applied to produce flexible PVC and to expand PVC coverage due to the improved migration resistance.     

邻苯二甲酸二辛酯增塑聚氯乙烯膜的富氧分离性能

本文研究了DOP含量为0—70%(重量)的增塑PVC膜的透氧性能,指出DOP含量为50%左右的PVC膜要比纯PVC膜的气体透过率提高二个数量级,约为1.7×10^-9cm³。cm/cm²·s·cmHg,氧氮分离系数为4。DOP含量为20%的PVC膜有较高的氧氮分离系数,约为6.9。     

Determination of adipate plasticizers in poly(vinyl chloride) by microwave-assisted extraction

A new method based on the application of microwave radiation to the extraction of adipate plasticizers from poly(vinyl chloride) PVC plastics is described. The experimental conditions for microwave-assisted extraction (i.e. extracting solvent, temperature, time and microwave power) were evaluated in terms of recovery. The optimisation was carried out with pastes of PVC plastified with di-2-ethylhexyl adipate, and extracts were measured by gas chromatography with flame ionization detection. Six different adipate plasticizers were studied, and microwave-assisted extraction was compared with supercritical fluid extraction for the extraction of adipates and phthalates from PVC matrices. It has been observed that the microwave-assisted extraction parameters evaluated are tightly interconnected. It has been shown that the efficiency of microwave-assisted extraction depends on the kind of solvent, the temperature achieved and the heating time. Moreover, the final temperature reached depends on the microwave power, the number of vessels and the irradiation time. On the other hand, microwave-assisted extraction provides higher recovery values than supercritical fluid extraction for both phthalate and adipate plasticizers.     

Encapsulation of β-cyclodextrin by in situ polymerization with vinyl chloride leading to suppressing the migration of endocrine disrupting phthalate plasticizer

We performed the encapsulation of β-cyclodextrin (β-CD) in PVC by in situ polymerization with vinyl chloride monomer (VCM), and investigated the effect of CD encapsulation on the suppression of dioctyl phthalate (DOP) migration suspected as endocrine disruptor. β-CD was partially modified with 3-(methacryloxy)propyl trimethoxysilane and modified β-CD (MCD) was then encapsulated in PVC through suspension polymerization via radical reaction between double bonds MCD and VCM. Resulting MCD-encapsulated PVC (MCD_x-PVC) exhibited the similar morphology and characteristics to commercial PVC. For MCD_x-PVCs plasticized with DOP, they showed the considerably suppressed DOP migration as well as the similar optical and mechanical properties to conventionally plasticized PVC. In particular, the plasticized MCD_x-PVCs exhibited the superior suppression of DOP migration compared to the plasticized PVC where MCD and DOP were introduced by conventional melt mixing. Therefore, the encapsulation of MCD in PVC is thought to be an effective approach to producing the ecological PVC material.     

Plasticizer effect on the dynamics of polyvinylchloride studied by dielectric spectroscopy and quasielastic neutron scattering

We have studied the influence of plasticization on the microscopic dynamics of a glass-forming polymer. For this purpose we studied polyvinylchloride (PVC) with and without the commercially used plasticizer dioctylphthalate (DOP). We used dielectric spectroscopy and inelastic neutron scattering employing the neutron spin echo (NSE) technique. For both kinds of spectra the alpha relaxation could be consistently described by a model involving a distribution of individual relaxations of the Kohlrausch type. In contrast to earlier studies it turned out that an asymmetric distribution is necessary to fit the data at the lower temperatures investigated here. The shape parameters of the distribution (width, skewness) for PVC and PVC/DOP turned out to coincide when the characteristic relaxation times were the same. This means that the plasticizer only induces a remapping of the temperature dependence of the alpha relaxation. Comparison of NSE spectra S(Q,t)S(Q) at different scattering vectors Q gave the result that the slowing down at the structure factor peak Q(max) is surprisingly small for PVC while it is in the normal range for PVC/DOP.     

Performance evaluation of new plasticizers for stretch PVC films

Six stretch PVC films have been formulated to have Shore A hardness of approx. 80 and nominal thickness of 15 μm with the aim of evaluating the performance of plasticizers from renewable and non-renewable sources for stretch PVC films intended to be employed as packaging. The reference film was produced with DEHA and ESBO, while the other films were produced with conventional plasticizers (ATBC and Polyadipate), new plasticizers from renewable sources (Mixture of glycerin acetates and Acetic acid esters of mono- and diglycerides of fatty acids) or a plasticizer employed in toy and childcare applications (DEHT) as a third plasticizer. The films were evaluated as to their physical and mechanical properties (durometer hardness, tensile strength and elongation), IR spectroscopy and light transmission. The several plasticizers influenced the mechanical properties of the PVC films to different degrees. All films will probably show adequate performance when used in packaging applications. Nevertheless, the vegetable oil-based plasticizers showed better mechanical performance than the other plasticizers when compared to DEHA.     

Synthesis of an efficient bio-based plasticizer derived from waste cooking oil and its performance testing in PVC

In order to develop an efficient and sustainable plasticizer, the waste cooking oil and malic acid were used as the main raw materials in this study to synthesize a bio-based plasticizer (acetylated-fatty acid methyl ester-malic acid ester, AC-FAME-MAE) by environment-friendly methods, and the structure was characterized by FTIR and ¹H NMR. The properties of the poly (vinyl chloride) (PVC) with AC-FAME-MAE were tested and compared with those of the PVC plasticized with DOP (di-2-ethylhexyl phthalate) and EFAME (epoxy fatty acid methyl ester), respectively. The results of tensile test, TGA and leaching test showed that the mechanical properties, thermal stability and overall solvent resistance of PVC films with AC-FAME-MAE were significantly better than those of PVC films plasticized by DOP or EFAME. From the results of DMA, the plasticized efficiency of AC-FAME-MAE was as good as DOP. The application of AC-FAME-MAE has higher safety in the food industry based on the results of food simulation fluids experiment.     

The synthesis of bis(benzo-crown ether)s and their incorporation into potassium-selective PVC membrane electrodes

Five bis(benzo-15-crown-5) derivatives connected with different bridge chains were synthesized as neutral carriers in K⁺-selective electrodes. Potassium ion-selective PVC membrane electrodes based on these bis(crown ether)s were prepared using dibutyl phthalate (DBP) and dioctyl phthalate (DOP) as plasticizers of the PVC membrane. The selectivity coefficients (K _M ⁿ⁺:K _K+) for various alkali and alkaline-earth metal ions were measured. The electrodes based on the bis(crown ether)s are more selective for K⁺ than those based on monomeric crown ethers. The selectivity of one of the prepared potassium selective electrodes was higher than that of the electrode based on valinomycin and three of them were stable over a wide pH range.     

Tripodal compound 1,1,1-tris(N-ethyl-N-phenylamino-carboxylmethoxymethyl) propane as an ionophore for alkali and alkaline earth metal cations-selective electrode

A new tripodal compound, 1,1,1-tris(N-ethyl-N-phenylamino-carboxylmethoxymethyl) propane, has been synthesized and evaluated as an ionophore in PVC membrane electrode for the analysis of alkali and alkaline earth metal cations. The influence of the nature of the plasticizers (o-NPOE, DBP and DOP) and of the amount of incorporated ionophore on the characteristics of the electrode was discussed. Selectivity coefficients against alkali and alkaline earth metal cations were calculated. The electrodes based on the tripodal compound with o-NPOE and DBP as plasticizer gave good performance (slope, limits of detection) to lithium and sodium ions. The electrode plasticized with o-NPOE also exhibited near-Nernstian response to divalent ions: Ca(2+), Sr(2+) and Ba(2+). The electrode prepared with 3.9 mg ionophore, 185 mg o-NPOE, 92 mg PVC and 0.46 mg KTpClPB can be used as a Ca(2+) electrode. The influence of pH has also been studied. The electrodes exhibited better potential stability and operational lifetime of more than 3 months.     

Poly(?-caprolactone)-based ‘green’ plasticizers for poly(vinyl choride)

A series of proposed plasticizers for poly(vinyl chloride) (PVC), based on poly(?-caprolactone) (PCL) with octanoate and benzoate-terminal groups, were synthesized with various microstructures and molecular weights (MW) and tested for biodegradability as well as for mechanical performance, and leaching resistance in blends with PVC. The plasticization efficiency of each was characterized by measuring the glass transition temperature (T_g) and tensile properties of PCL/PVC blends. The PCL-octanoate plasticizers demonstrated plasticization efficiency similar to di(ethylhexyl) phthalate (DEHP) with the same plasticizer loading. PCL-benzoate/PVC blends had much higher T_gs (∼20 °C higher) compared to PCL-octanoate/PVC and DEHP/PVC blends. Yield stresses were about two times higher for PCL-benzoate/PVC blends compared to PCL-octanoate/PVC and DEHP/PVC blends, reflecting the stiffer nature of such blends. Biodegradation was rapid for all PCL-octanoates, with the exception of linear PCL-octanoates with arm molecular weights >10³ g mol⁻¹. Biodegradation rates of PCLs by Rhodococcus rhodocrous were not affected by microstructure for the range of PCL topologies studied (linear versus three or four arms) but were slower for PCLs made from commercial PCL-diols that had a central ether linkage due to the initiator used to make these compounds. Leaching resistance was higher as PCL molecular weight increased and, for pairs of comparable sized species, significantly less PCL-benzoate leached out compared to the PCL-octanoate. For the range of PCL topologies studied, the number of arms did not significantly affect leaching resistance. In summary, both the end group and the molecular weight influenced the leaching resistance of the PCL. PCL-octanoates were comparable plasticizers to DEHP in terms of the mechanical properties examined, and were rapidly degraded by a common soil microorganism.     

Branched plasticizers derived from eugenol via green polymerization for low/non-migration and externally/internally plasticized polyvinyl chloride materials

The synthesis of nontoxic plasticizers derived from the waste residues of the rosin-processing industry can reduce pollution and promote the high-value utilization of the waste residues of rosin. In this study, four kinds of sustainable branched plasticizers derived from a biomass resource, eugenol (derived from the waste residues of the rosin processing industry), were synthesized via one-pot solvent free polymerization and used to plasticize polyvinyl chloride (PVC). Internally plasticized PVC was fabricated using thiolated DPE (branched plasticizers based on eugenol). The thermal stability, tensile properties, microstructure, volatility behavior, and solvent extraction resistance of plasticized PVC were investigated. Compared with the behavior of the commercial plasticizer dioctyl phthalate, the thermal stability, plasticizing efficiency, and migration resistance of the branched plasticizers are superior. The acute oral toxicity dose of each branched plasticizer was extremely high at 5000 mg/kg of body weight, with no deaths among test animals. Compared with externally plasticized PVC, the internally plasticized PVC showed zero weight loss in volatility and leaching tests despite its less effective plasticization. All the branched plasticizers have potential application in plastic products.     

Compact NMR Spectroscopy for Low-Cost Identification and Quantification of PVC Plasticizers

Polyvinyl chloride (PVC), one of the most important polymer materials nowadays, has a large variety of formulations through the addition of various plasticizers to meet the property requirements of the different fields of applications. Routine analytical methods able to identify plasticizers and quantify their amount inside a PVC product with a high analysis throughput would promote an improved understanding of their impact on the macroscopic properties and the possible health and environmental risks associated with plasticizer leaching. In this context, a new approach to identify and quantify plasticizers employed in PVC commodities using low-field NMR spectroscopy and an appropriate non-deuterated solvent is introduced. The proposed method allows a low-cost, fast, and simple identification of the different plasticizers, even in the presence of a strong solvent signal. Plasticizer concentrations below 2 mg mL⁻¹ in solution corresponding to 3 wt% in a PVC product can be quantified in just 1 min. The reliability of the proposed method is tested by comparison with results obtained under the same experimental conditions but using deuterated solvents. Additionally, the type and content of plasticizer in plasticized PVC samples were determined following an extraction procedure. Furthermore, possible ways to further decrease the quantification limit are discussed.     

Ionic liquids: New generation stable plasticizers for poly(vinyl chloride)

Room temperature ionic liquids (ILs), based on ammonium, imidazolium and phosphonium cations, were studied as novel plasticizers for poly(vinyl chloride), PVC. All the ILs tested were able to produce flexible PVC. Upon 20 wt% plasticization, some of the ILs lowered the glass transition temperature (T_g) of PVC more than that done by several traditional plasticizers. They showed good thermodynamic compatibility as well. Several ILs showed better leaching and migration resistance than the traditional plasticizers. This was, in particular, a significant observation considering the ongoing controversy regarding the leaching and migration issues of the commonly-used phthalate plasticizers. High temperature and ultraviolet (UV) ray stability of IL-plasticized PVC samples were also studied.