Effect of the nonlinearity of CCD in Fourier transform profilometry on spectrum overlapping and measurement accuracy

In Fourier transform profilometry (FTP), we must restrain spectrum overlapping caused by the nonlinearity of charge coupled device (CCD) and increase the measurement accuracy of object shape. Firstly, the causes of producing higher-order spectrum components and inducing spectrum overlapping are analysed theoretically, and simple physical explanation and analytical deduction are given. Secondly, aiming to suppress spectrum overlapping and improve measurement accuracy, the influence of spatial carrier frequency of projection grating on them is analysed. A method of increasing the spatial carrier frequency of projection grating to restrain or reduce the spectrum overlapping significantly is proposed. We then analyze the mechanism of how the spectrum overlapping is reduced. Finally, the simulation results and experimental measurements verify the correction of the theory and method proposed.     

CCD抽样对傅里叶变换轮廓术的影响

从傅里叶变换轮廓术(FTP)原理入手,分析了傅里叶变换过程中频谱的产生,给出了CCD像元信号强度及其经抽样后的变形条纹的表达式,得出了变形条纹的傅里叶频谱式,其频谱是原连续函数的频谱在频域内的无限重复,即"频谱岛"。频谱中除了基频外,还产生了二级、三级等的高级频谱。给出了抽样条件及满足抽样条件的方法:当抽样频率与光栅基频的比值m>4时可以恢复物体的面形,反之不能;减小抽样间隔可以使m>4。给出了实验结果:当m=2.0883时,物体面形没有恢复;当m=16.6667时,物体面形得到了恢复。实验结果证明了理论分析的正确性。     

Error analysis about CCD sampling in Fourier transform profilometry

The influence of sampling caused by 2-D solid-state image sensors (CCD) in FTP is discussed in this paper. As we all know, discrete fringe patterns processed by computer are obtained through two samplings. The first one is accomplished in the CCD image plane, and the second is accomplished in A/D convertor of frame grabber. In the previous analysis, sampling is just regarded as a point-sampling process because of ignoring the actual sensor structure of a CCD in the sampling process. Here we discuss the influence of the sensor structure of CCD in FTP, especially the influence from the light-sensitive area size variation. Certain formulas about sampling influence are given, and some simulations and a primary experimental demonstration are carried out to verify our analysis.     

倾斜式测量系统的傅里叶变换轮廓术研究

在传统傅里叶变换轮廓术的研究基础上,本文提出了一种倾斜式测量系统的傅里叶变换轮廓术,该技术放宽了传统傅里叶变换轮廓术测量系统的三个约束条件:CCD成像系统的光轴不需要与参考平面垂直,即有一定的倾斜度;投射系统的出瞳和CCD成像系统的入瞳中心之间的连线不需要与参考平面平行;投射系统的光轴和CCD成像系统的光轴不在同一平面内,且不交于参考平面上一点. 并且通过严格的理论分析,推导出高度与相位之间的关系式,与传统傅里叶变换轮廓术相比较,在保证一定的测量精度的前提下,倾斜式测量系统具有更强的实用性和可操作性. 关键词： 傅里叶变换轮廓术 倾斜式 测量系统 相位     

小波变换轮廓术抑制CCD非线性的分析

对比研究了CCD非线性对小波变换轮廓术和傅里叶变换轮廓术的影响,并从信号频域角度分析推导出考虑CCD非线性时,变形条纹的小波变换的频谱描述形式,得到了"脊"处小波系数的解析表达式。处理由CCD非线性引起的非完善的条纹图时,采用小波变换轮廓术提取相位,实质是采用最佳的加权滤波窗口,这样能减弱CCD非线性引起的频谱混叠对测量的影响,可以得到比傅里叶变换轮廓术更稳定的恢复效果。计算机模拟验证了此结论的正确性。     

Method for eliminating zero spectrum in Fourier transform profilometry

Windowed Fourier transform (FT) is introduced into Fourier transform profilometry (FTP) to extract zero component included in deformed fringe pattern without capturing two fringe patterns with π phase difference. First, we extract zero component of deformed fringe image using windowed FT and normalize it, then calculate the normalized Fourier spectra of deformed fringe image, finally subtract the zero component from Fourier spectra of deformed fringe image. We give the theoretical analysis of the proposed method. The experiment is carried out to demonstrate that the method can eliminate zero component and extend the measurable slope of height variation to nearly three times of the conventional FTP.     

基于傅里叶变换轮廓术的动态液膜测量

动态液膜三维形貌的高速测量及重建,对于能源动力领域的工业过程优化十分重要。基于傅里叶变换轮廓术,对缓变表面和非缓变表面分别进行了模拟仿真,研究了物体表面形貌重建精度的影响因素,包括物体表面高度变化率、环境随机噪声以及条纹频率。并根据模拟结果对实验参数进行了优化,研发构建了高速三维结构光测量系统,对竖直壁面下降液膜表面形貌进行了动态测量。实验结果表明:随着液膜沿竖直壁面向下流动,液膜厚度呈现先增大后减小的趋势,高度方向的平均误差为0.1 mm,傅里叶变换轮廓术能够精确地应用于动态液膜高速测量。     

CCD非线性效应对剪切干涉法波前检测的影响

利用径向剪切干涉法检测高功率激光波前时,由于探测器CCD非线性效应,在频谱中引入了除基频外的二级、三级等高次频谱分量,增加了频谱混叠的可能,使得对有用信息提取困难,降低了波前检测精度。从理论上分析了CCD非线性效应产生高次频谱分量和导致频谱混叠的原因,给出非线性条件下避免频谱混叠的条件,提出了通过提高空间载频的方法来减小或消除CCD非线性效应导致的频谱混叠。计算机模拟和实验结果表明,该方法能够有效抑制频谱混叠并显著提高波前检测精度。     

Fourier transform profilometry based on a fringe pattern with two frequency components

A modified Fourier transform profilometry (FTP) based on a fringe pattern with two frequency components is proposed, which provides a larger measuring range than that of the traditional FTP. We analyze the maximum measuring range and give an expression to describe the measurable slope of the height variation limitation of this method. The modified FTP provides us another approach to eliminate frequency overlapping. When the spectra distribution of a measured object is not spherical symmetry, we can avoid the frequency aliasing through projecting a fringe pattern with two frequency components, instead of increasing the density of the projected fringe and the resolution of a CCD camera. The theoretical analysis and primary experiments verified the method.     

利用颜色编码辅助计算绝对相位的傅里叶轮廓术

针对传统去卷积算法时间需求的弊端,提出一种新的使用颜色编码辅助的绝对相位并行计算方法。该算法采用对光栅数目需求最少的傅里叶变换轮廓术（FTP）做为卷积相位求取的方法;颜色编码光栅被用来标识轮廓的序数。直接使用FTP计算出的卷积相位以及从彩色光栅中获得的轮廓序数,即可方便求出当前像素的绝对相位值;同时只用一副图像标识轮廓序数也比其他轮廓序数标识方法简单。本方法由于使用绝对相位计算方法,局部相位误差不会扩展。实验结果也证明了此算法对于多个分离物体以及复杂物体的有效性。     

傅立叶变换用于全息三维物体面形测量

介绍了将傅立叶变换用于全息三维面形测量的基本原理和实验装置。首先用全息干涉条纹替代投影条纹投影到待测物体上 ,在相位解调中 ,结合Gerchberg迭代算法对变形条纹进行处理 ,然后用汉宁窗口进行数字加权滤波。结果表明 ,该测量系统实验装置简单 ,测量精度高 ,速度快 ,适用于复杂大物体三维面形测量     

台阶状面形的投影栅线法测量技术

采用光栅投影式三维轮廓术测量物体三维形貌时，当物体是台阶状物体时，物体表面的光栅条纹有阴影，导致后面的叠相还原过程无法进行。为了解决这一问题，将被测物体放在精密的旋转平台上。通过2次成像后，对2幅图像进行图像拼接，得到清晰的被光栅调制的物体图像。在图像拼接时，引入区域黑白对比度概念，区域的黑白对比度最大位置就是黑白区域的分界线。从而精确确定中间块2个边界的位置,然后进行图像拼接。最后采用双频光栅的傅里叶变换轮廓术来实现物体的三维形貌重建。结果表明：本方法简单、精度高，可以成功解决投影时具有阴影物体的三维形貌重建问题。     

基于改进型傅氏变换轮廓术检测螺纹钢肋径

采用改进型傅氏变换轮廓(I FTP)术,提出了一种实用化的非接触式三维测量系统。通过计算机建模仿真,证明了该技术用于三维测量的可行性。采用了一种局部滤波的方法,通过滤波修正测量结果,使得测量精度明显提高。利用该系统对螺纹钢肋径进行实际测量,获得了良好的实验结果,经与实际值对比,并进行误差分析,验证了该系统具有实用价值和开发前景。     

Study on Fourier transforms profilometry based on bi-color projecting

Projecting a bicolor sinusoidal fringe pattern consisting of two interlaced RGB format base color fringe patterns with π phase difference onto an object thought digital light projector, we can capture a deformed color pattern by color digital camera, then decode two individual sinusoidal fringe patterns with π phase difference by color-separating technique. Accessing these two fringe patterns, not only are zero-order spectra eliminated, but mask function is also built to mark valid unwrapping area in FTP, automatically.Moreover, because the wrapped phase just inside the valid areas is needed unwrapping, we can mark these areas with mask function, which avoids the error transferring resulting from unwrapping the invalid areas and shortens the unwrapping time. Furthermore, in Fourier transform processing, the full-field deformed fringe pattern generally needed to guarantee measurement precision can be formed by expanding non-full-field fringe pattern captured using the mask function.     

Fourier transform profilometry based on composite structured light pattern

In Fourier transform profilometry (FTP), the zero frequency of the imaged patterns will influence the measurement range and precision. The π phase shifting technique is usually used to eliminate the zero order component, but this method requires the capture of two fringe patterns with a π phase difference between them, which will impede the real time application of the method. In this paper, a novel method is proposed, in which a composite structured light pattern is projected onto the object. The composite structured light pattern is formed by modulating two separate fringe patterns with a π phase difference along the orthogonal direction of the two distinct carrier frequencies. This method can eliminate the zero frequency by using only one fringe pattern. Experiments show that there is no decrease in the precision of this novel method compared with the traditional π phase shifting technique.     

Displacement measurement based on joint fractional Fourier transform correlator

A displacement measurement technology based on joint fractional Fourier transform is firstly proposed. Contrast to conventional displacement measurement based on joint Fourier transform correlator, the position of cross correlation peak in the proposed technology could be fixed arbitrarily according to the order of fractional Fourier transform. The optical setup in the proposed technology is more flexible and easier to implement. Simulation and experiment results are given out to verify the analysis.     

窗口傅里叶变换轮廓术中窗口尺度选取的改进

多尺度窗口傅里叶变换法根据条纹信号的瞬时频率梯度来确定信号的局域平稳长度,再由局域平稳长度来控制窗口的尺度,即窗口的尺度和局域平稳长度成正比。使用多尺度窗口傅里叶变换法来使条纹信号的频谱局域化,可以在条纹信号的频率分辨率和空间分辨率之间达到一种较佳的调和。针对多尺度窗口傅里叶变换三维形貌测量技术中局域平稳长度提取算法的不足进行了改进,使窗口尺度的选取更具合理性,对变形光栅基频提取更精确,进一步减小了位相测量的误差。给出了理论分析、计算机模拟以及实验结果。     

摄影测量中CCD相机精度对比方法研究

数字摄影测量在逆向工程和三维检测方面具有广泛应用。对摄影测量中CCD相机的测量精度进行探讨,提出一种基于数理统计的计算方法。通过相机拍摄多组照片,在XJTUDP软件下计算相同条件的编码点或非编码点之间的距离,得出其平均值,将测得的每组单个数值减去平均值,可获得每次测量的个体误差。求个体误差与平均值的比值的绝对值,可得出单组数组的测量精度。对测量精度求平均值,得出标准精度的概念。将标准精度作为衡量CCD相机测量精度的指标。结合试验数据,应用本方法对Cannon400D定焦相机和变焦相机进行较详细的分析,为定焦和变焦相机的选取提供依据。     

提高基于CCD测量精度的新方法

为了提高基于CCD测量系统的测量精度,对传统的基于CCD的测量方法和测量精度进行了研究。当CCD成像平面与被测物体成一夹角α时,导出空间距离与图像像素之间的非线性关系。提出了通过标定和校准来提高基于CCD测量精度的新方法。实际结果表明,该方法可满足对大尺寸物体的高精度测量。