One-pot preparation of hydrophobic cellulose nanocrystals in an ionic liquid

The facile one-pot preparation of hydrophobic cellulose nanocrystals (CNCs) from wood pulpboard in an ionic liquid is reported in the present paper. This process employed a so-called amorphous cellulose solvent system capable of dissolving the majority of the amorphous regions in cellulose while maintaining the crystalline domains essentially intact, and consisting of tetrabutylammonium acetate with dimethylacetamide. These solvents were mixed at a mass ratio of 1:9 in conjunction with acetic anhydride to prepare CNCs via surface acetylation. The rod-like morphology and nanometer-scale dimensions of the resulting CNCs were ascertained by atomic force microscopy and transmission electron microscopy. Successful surface acetylation while maintaining an intact crystalline core was confirmed by Fourier transform infrared, ¹³C CP/MAS NMR and X-ray photoelectron spectroscopy in addition to X-ray diffraction. Finally, the thermal stability and hydrophobic behavior of the hydrophobic CNCs were characterized using thermal gravimetric analysis and water contact-angle measurements, respectively.     

Using a fully recyclable dicarboxylic acid for producing dispersible and thermally stable cellulose nanomaterials from different cellulosic sources

We fabricated cellulose nanocrystals (CNCs) and cellulose nanofibrils (CNFs) from different cellulose materials (bleached eucalyptus pulp (BEP), spruce dissolving pulp (SDP) and cotton based qualitative filter paper (QFP) using concentrated oxalic acid hydrolysis and subsequent mechanical fibrillation (for CNFs). The process was green as acid can be easily recovered, and the prepared cellulose nanomaterials were carboxylated and thermally stable. In detail, the CNC yield from the different materials was similar. After hydrolysis, the DP of the cellulose materials decreased substantially, whereas the mechanical fibrillation of the cellulosic solid residues (CSRs) did not dramatically reduce the DP of cellulose. CNCs with different aspect ratios were produced from different starting materials by oxalic acid hydrolysis. The CNCs and CNFs obtained from BEP and QFP possessed more uniform dimensions than those from SDP. On the other hand, CNFs derived from SDP presented the best suspension stability. FTIR analyses verified esterification of cellulose by oxalic acid hydrolysis. The results from both XRD and Raman spectroscopy indicated that whereas XRD crystallinity of CNCs from BEP and QFP did not change significantly, there was some change in Raman crystallinity of these samples. Raman spectra of SDP CNCs indicated that the acid hydrolysis preferably removed cellulose I portion of the samples and therefore the CNCs became cellulose II enriched. TGA revealed that the CNCs obtained from QFP exhibited higher thermal stability compared to those from BEP and SDP, and all the CNCs possessed better thermal stability than that of CNCs from sulfuric acid hydrolysis. The excellent properties of prepared cellulose nanomaterials will be conducive to their application in different fields.     

Isolation of a novel,crystalline cellulose material from the spent liquor of cellulose nanocrystals (CNCs)

We have modified the standard sulphuric acid hydrolysis method for the production of cellulose nanocrystals (CNCs) to successfully isolate a novel, highly crystalline cellulose material from the spent liquor of CNCs. The novel material has a cellulose II crystal structure that is distinctly different from the cellulose I crystal structure of CNCs. The modified method uses a shorter time for the hydrolysis, followed by maintaining a high residual acid concentration for the separation of the spent liquor and CNCs, and by adding the spent liquor to water. The modified method offers an opportunity to concurrently produce CNCs in up to ~40 % yield and the novel, highly crystalline, sulphated cellulose II in ~15 % yield in separate and pure forms from sulphuric acid hydrolysis of a commercial northern bleached softwood kraft pulp. It can potentially reduce the production cost of CNCs, allow easier downstream processing of CNCs and recovery of sulphuric acid, and generate a new cellulose bio-material for product development.     

Effects of pretreatments on crystalline properties and morphology of cellulose nanocrystals

Cellulose nanocrystals (CNCs) have drawn tremendous attention because of their extraordinary physical and chemical properties as well as renewability and sustainability. In this work, after a range of pretreatments, such as freeze-drying, ball-milling, mercerization, N-methylmorpholine-N-oxide dissolution and ionic liquid dissolution, various CNCs with different crystalline properties and morphologies were obtained by hydrolysis or oxidation. XRD and AFM were used to determine the influences of pretreatments on the crystalline properties and morphologies of CNCs. New methods, i.e., specific pretreatments followed by sulfuric acid hydrolysis or 2,2,6,6-tetramethylpiperidine-1-oxyl radical (TEMPO) oxidation, were developed to obtain sphere-like CNCs. It was found that sphere-like CNCs were more likely to be obtained from cellulose materials possessing high accessibility. Pretreatments produced cellulose with various crystallinities and polymorphs, and therefore changed the yields of CNCs and influenced their morphology. CNCs prepared by TEMPO oxidation generally had smaller size than the corresponding products obtained by sulfuric acid hydrolysis. In addition, for the dissolved/regenerated cellulose, TEMPO oxidation was a better method to yield sphere-like CNCs than sulfuric acid hydrolysis.     

Effect of Glucuronoxylan on the Hornification of Eucalyptus globulus Bleached Pulps

The effect of 4-O-methylglucuronoxylan (GX) on the hornification of bleached kraft and acid sulphite Eucalyptus globulus chemical pulps has been investigated. Almost straight-line dependence of kraft pulp hornification from GX content was explained through the diminishing of fibrils aggregation and better accessibility of amorphous cellulose regions to water in GX enriched pulps. The higher hornification of sulphite than kraft pulp was assigned to lower GX content in the former and to unfavourable rearrangement of cellulose molecules in crystalline and amorphous regions during acid sulphite pulping.     

Cellulose crystallinity and ordering of hemicelluloses in pine and birch pulps as revealed by solid-state NMR spectroscopic methods

Solid-state ¹³C NMR spectroscopy was used to determine the degree of cellulose crystallinity (CrI) in kraft, flow-through kraft and polysulphide–anthraquinone (PS–AQ) pulps of pine and birch containing various amounts of hemicelluloses. The applicability of acid hydrolysis and the purely spectroscopic proton spin-relaxation based spectral edition (PSRE) method to remove the interfering hemicellulose signals prior to the determination of CrI were also compared. For softwood pulps, the spectroscopic removal of hemicelluloses by PSRE was found to be more efficient than the removal of hemicelluloses by acid hydrolysis. In addition to that, the PSRE method also provides information on the associations between cellulose and hemicelluloses. On the basis of the incomplete removal of xylan from the cellulose subspectra by PSRE, the deposition of xylan on cellulose fibrils and therefore an ordered ultrastructure of xylan in birch pulps was suggested. The ordered structure of xylan in birch pulps was also supported by the observed change of xylan conformation after regeneration. Similarly, glucomannan in pine pulps may have an ordered structure. According to the ¹³C CPMAS measurements conducted after acid hydrolysis, the degree of cellulose crystallinity was found to be slightly lower in birch pulps than in the pine pulps. Any significant differences in cellulose crystallinity were not found between the pulps obtained by the various pulping methods. Only in pine PS–AQ pulp, the degree of cellulose crystallinity may be slightly lower than in the kraft pulps containing less hemicelluloses.     

Probing crystallinity of never-dried wood cellulose with Raman spectroscopy

The structure of wood cell wall cellulose in its native state remains poorly understood, limiting the progress of research and development in numerous areas, including plant science, biofuels, and nanocellulose based materials. It is generally believed that cellulose in cell wall microfibrils has both crystalline and amorphous regions. However, there is evidence that appears to be contrary to this assumption. Here we show, using 1064-nm FT-Raman spectroscopy, that (1) compared to the crystalline state, cellulose in the never-dried native state is laterally aggregated but in a less-than crystalline state wherein internal chains are water-accessible, (2) hydroxymethyl groups (CH₂OH) in cellulose exist not only in the tg conformation but also in the gt rotamer form, and (3) in native-state fibrils, low-frequency Raman bands due to cellulose crystal domains are absent, indicating the lack of crystallinity. Further evidence of the absence of crystallinity of the fibrils was the failure of the normal 64 % H₂SO₄ hydrolysis procedure to produce nanocellulose crystals from untreated wood. X-ray diffraction data obtained on wood, treated-wood, and wood-cellulose samples were consistent with the new finding and indicated that full-width-at-half-height of the X-ray diffractograms and lateral disorder in samples as measured by Raman were correlated (R² = 0.95).     

Preparation of Cellulose Nanocrystals from Jujube Cores by Fractional Purification

Jujube cores are fiber-rich industrial waste. Dewaxing, alkali treatment, bleaching, and sulfuric acid hydrolysis were used to generate cellulose nanocrystals (CNCs) from the jujube cores in this study. The morphological, structural, crystallinity, and thermal properties of the fibers were investigated using FE-SEM, TEM, AFM, FT-IR, XRD, and TGA under various processes. CNCs’ zeta (ζ) potential and water contact angle (WAC) were also investigated. The findings demonstrate that non-fibrous components were effectively removed, and the fiber particles shrunk over time because of many activities. CNCs had a rod-like shape, with a length of 205.7 ± 52.4 nm and a 20.5 aspect ratio. The crystal structure of cellulose Iβ was preserved by the CNCs, and the crystallinity was 72.36%. The temperature of the fibers’ thermal degradation lowered during the operations, although CNCs still had outstanding thermal stability (>200 °C). Aside from the CNCs, the aqueous suspension of CNCs was slightly agglomerated; thus, the zeta (ζ) potential of the CNCs’ suspension was −23.72 ± 1.7 mV, and the powder had high hydrophilicity. This research will be valuable to individuals who want to explore the possibility for CNCs made of jujube cores.     

How does the never-dried state influence the swelling and dissolution of cellulose fibres in aqueous solvent?

The swelling and dissolution capacity of dried and never-dried hardwood and softwood pulps and cotton linters was compared in two aqueous solvents, N-methylmorpholine-N-oxide (NMMO)-water at 90 °C with water contents ranging from 16 to 22% and NaOH—water at −6 °C with NaOH contents ranging from 5 to 8%. Swelling and dissolution mechanisms were observed by optical microscopy and dissolution efficiency was evaluated by recovering insoluble fractions. The results show a contrasted picture towards the effect of the never-dried state on the swelling and the dissolution capacity depending on the origin of the fibres and the type of aqueous solvent. In the case of NMMO—water, the presence of water within and around the fibre does not seem to favour dissolution initiation but after 2 h of mixing the dissolution yield appears to be similar for either dried or never-dried state. The limiting factor for dissolution in NMMO—water is not the penetration of the solvent inside the cellulose fibres, but only the local concentration of NMMO molecules around the fibre. For NaOH—water, both optical microscopy observations on individual fibres and dissolution yield measurements show that the never-dried state is more reactive for softwood pulps and cotton linters and has no significant effect on hardwood pulps. In this case, the local decrease of solvent strength is counteracted by the opening of the structure in the never-dried state which should enable the Na⁺ hydrated ions to penetrate easier.     

Influence of xylan on the degradability of laboratory kraft pulps from hardwood and reed canary grass in acid hydrolysis

The depolymerisation of laboratory-prepared kraft pulps from birch, eucalyptus and reed canary grass during acid hydrolysis was studied. The intention was to study especially the influence of xylan content on the levelling-off degree of polymerisation (LODP) and on the dissolution of carbohydrates during the acid hydrolysis. The xylan content in the pulps was varied by prehydrolysis prior to the kraft pulping or by alkali-extraction of the bleached pulps, and the levelling-off degree of polymerisation was compared with the amount of xylan left in the pulps at LODP. The dimensions of the original fibers in the pulps and of the fiber fragments after hydrolysis were also measured. It was found that the fiber fragments after hydrolysis were longer in the pulps containing a higher amount of xylan. Xylan thus appears to prevent degradation during acid hydrolysis, both on the fiber level and on the individual cellulose fibril level.     

Cellulose nanocrystals obtained from microcrystalline cellulose by p-toluene sulfonic acid hydrolysis,NaOH and ethylenediamine treatment

Cellulose nanocrystals (CNCs) were first isolated from microcrystalline cellulose (MCC) by p-toluene sulfonic acid (p-TsOH) hydrolysis. Cellulose II nanocrystal (CNC II) and cellulose III nanocrystal (CNC III) were then formed by swelling the obtained cellulose I nanocrystal (CNC I) in concentrated sodium hydroxide solutions and ethylenediamine (EDA) respectively. The properties of CNC I, CNC II and CNC III were subjected to comprehensive characterization by Fourier-transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), scanning electron microscope (SEM), transmission electron microscopy (TEM), and thermogravimetric analysis (TGA). The results indicated that CNC I, CNC II and CNC III obtained in this research had high crystallinity index and good thermal stability. The degradation temperatures of the resulted CNC I, CNC II and CNC III were 300 °C, 275 °C and 242 °C, respectively. No ester bonds were found in the resulting CNCs. CNCs prepared in this research also had large aspect ratio and high negative zeta potential.

     

Dissolving-grade birch pulps produced under various prehydrolysis intensities: quality,structure and applications

Aqueous-phase prehydrolysis followed by alkaline pulping is a viable process to produce wood-based dissolving pulps. However, detailed characterisation of the achievable pulp quality, performance and cellulose structure is yet lacking. In this study, the production of hemicellulose-lean birch soda-anthraquinone pulps after prehydrolysis under various intensities was investigated. Increasing prehydrolysis intensity resulted in pulps of higher purity but lower cellulose yield and degree of polymerisation. Higher cellulose yield by using sodium borohydride during pulping was achieved at the expense of reducing pulp purity. Cellulose crystallinity was similar in all pulps indicating simultaneous degradation of both crystalline and amorphous cellulose regions. Reinforced prehydrolysis seemingly increased the cellulose crystal size and the interfibrillar distances. Moderate intensity prehydrolysis (170 °C) resulted in a pulp well suited for viscose application, whereas reinforced prehydrolysis favoured the production of acceptable cellulose triacetate dope. The performance of the pulps in viscose and acetate applications was strongly related to the chemical and structural properties.     

Insight into the extraction and characterization of cellulose nanocrystals from date pits

This study aims to extract and characterize cellulose nanocrystals (CNCs) from date pits (DP), an agricultural solid waste. Two methods were used and optimized for the cellulose nanocrystals (CNCs) extraction, namely the mechanical stirrer method (CNCs₁) and the Soxhlet apparatus method (CNCs₂) in terms of chemical used, cost, and energy consumption. The results showed that scanning electron microscopy revealed the difference in the morphology as they exhibit rough surfaces with irregular morphologies due to the strong chemical treatments during the delignification and bleaching process. Moreover, transmission electron microscopy analysis for CNCs reveals the true modification that was made through sulfuric acid hydrolysis as it presents cellulose microfibrils with a packed structure. Fourier transform infrared proved that the CNCs were successfully extracted using the two methods since most of the lignin and hemicellulose components were removed. The crystallinity index of CNCs₁ and CNCs₂ was 69.99%, and 67.79%, respectively, and both presented a high yield of CNCs (≥10%). Ultimately, both techniques were successful at extracting CNCs. Based on their cost-effectiveness and time consumption, it was concluded that method 1 was less expensive than method 2 based on the breakdown of the cost of each step for CNCs production.     

Stability and efficiency improvement of ASA in internal sizing of cellulosic paper by using cationically modified cellulose nanocrystals

Alkenyl succinic anhydride (ASA) is a reactive sizing agent that can impart good water repellence to paper by decreasing the wettability of the cellulose fibers. However, ASA can undergo hydrolysis, which is detrimental to the ASA sizing efficiency. In order to improve the ASA emulsion stability and ASA sizing efficiency, we used cationically modified cellulose nanocrystals (CNCs) to stabilize the cationic starch-emulsified ASA. Transmission electron microscope observation revealed that ASA droplets were well shielded by both the cationic CNCs and cationic starch, which may be responsible for the improved stabilization of ASA. The Hercules size test sizing degree, contact angle and particle size measurements demonstrated that cationic CNCs–ASA sized paper exhibited improved results in comparison with the control (without cationic CNCs under otherwise the same conditions). Furthermore, the resulting cationic CNCs–ASA system can improve the tensile index and burst index of the sized paper.     

Development of biopolymer/cellulose/silica nanostructured hybrid materials and their characterization by NMR relaxometry

The objective of this study was to investigate the preparation and properties of hybrid materials composed of poly(lactic acid) (PLA) and poly(lactic acid)/poly(lactic-co-glycolic acid) (PLA/PLGA) blends employing cellulose nanocrystals (CNCs) and/or organophilic silica (R972) as nanoparticles. The CNCs were obtained by acid hydrolysis of commercially available microcrystalline cellulose (MCC). The materials were produced in film form by solution casting. Organophilic silica was incorporated at a ratio of 3 wt.%, and CNCs were added at ratios of 3 wt.% and 5 wt.% in relation to the weight of the polymer matrix. Two series of films were obtained. The first was prepared using only PLA as the matrix, and the second was obtained using blends of PLA and PLGA. The properties of the films were evaluated by X-ray diffractometry, nuclear magnetic resonance, Fourier-transform infrared spectroscopy and measurement of mechanical properties. The results revealed that each nanoparticle, whether added individually or combined with the other type of nanoparticle, induced different final material properties. Cellulose nanocrystals can act as nucleating agents for the crystallization of PLA. There was an improvement in the mechanical performance of films with the addition of CNCs. Further, the incorporation of silica combined with CNCs resulted in the generation of films with the strongest mechanical properties. The results of this study indicate that silica decreases the surface tension between PLA-cellulose and PLA/PLGA-cellulose.     

Susceptibility of never-dried and freeze-dried bacterial cellulose towards esterification with organic acid

The susceptibility of (1) never-dried and (2) freeze-dried bacterial cellulose (BC) towards organic acid esterification is reported in this work. When never-dried BC (BC which was solvent exchanged from water through methanol into pyridine) was modified with hexanoic acid, it was found that the degree of substitution (DS) was significantly lower than that of hexanoic acid modified freeze-dried BC. The crystallinity of freeze-dried BC hexanoate was found to be significantly lower compared to neat BC and never-dried BC hexanoate. This result, along with the high DS indicates that significant bulk modification occurred during the esterification of freeze-dried BC. Such results were not observed for never-dried BC hexanoate. All these evidence point towards to fact that freeze-dried BC was more susceptible to organic acid esterification compared to never-dried BC. A few hypotheses were explored to explain the observed behaviour and further investigated to elucidate our observation; the effect of residual water in cellulose, the accessibility of hydroxyl groups and the crystal structure of never-dried and freeze-dried BC on the susceptibility of cellulose fibrils to esterification, respectively. However, the investigation of these hypotheses raised more questions and we are still left with the main question; why do BC nanofibres behave differently when modifying freeze-dried BC or never-dried BC?     

Comparative properties of cellulose nano-crystals from native and mercerized cotton fibers

Stable aqueous suspensions of cellulose nano-crystals (CNCs) were fabricated from both native and mercerized cotton fibers by sulfuric acid hydrolysis, followed by high-pressure homogenization. Fourier transform infrared spectrometry and wide-angle X-ray diffraction data showed that the fibers had been transformed from cellulose I (native) to cellulose II (mercerized) crystal structure, and these polymorphs were retained in the nanocrystals, giving CNC-I and CNC-II. Transmission electron microscopy showed rod-like crystal morphology for both types of crystals under the given processing conditions with CNC-II having similar width but reduced length. Freeze-dried agglomerates of CNC-II had a much higher bulk density than that of CNC-I. Thermo-gravimetric analysis showed that CNC-II had better thermal stability. The storage moduli of CNC-II suspensions at all temperatures were substantially larger than those of CNC-I suspensions at the same concentration level. CNC-II suspensions and gels were more stable in response to temperature increases. Films of CNC and Poly(ethylene oxide) were tested. Both CNC-I/PEO and CNC-II/PEO composites showed increased tensile strength and elongation at break compared to pure PEO. However, composites with CNC-II had higher strength and elongation than composites with CNC-I.     

Cellulosic nanocomposite membranes from hydroxypropyl cellulose reinforced by cellulose nanocrystals

Cellulosic nanocomposite membranes were prepared by incorporation of cellulose nanocrystals (CNCs) into a hydroxypropyl cellulose (HPC) matrix using a mixing/evaporation technique. CNCs were obtained from filter paper using the sulfuric acid hydrolysis method with the aid of ultrasonication. The relationship between the microstructure and mechanical properties of the CNCs/HPC nanocomposite membranes was studied. Scanning electron microscopy showed that the CNCs were well dispersed in the HPC matrix, and the fracture surface demonstrated a fibrous characteristic. With increasing CNCs content, the tensile strength and Young’s modulus of the CNCs/HPC nanocomposite membranes gradually increased. At 5 wt% content of CNCs, the strength was increased by 525 % and the Young’s modulus by 124 % compared with pure HPC membrane. Moreover, the effect of the phase change of HPC on the mechanical properties of the CNCs_5wt%/HPC nanocomposite membranes and the corresponding mechanism were also studied.     

Estimation of the surface sulfur content of cellulose nanocrystals prepared by sulfuric acid hydrolysis

The conditions required for the accurate measurement of the sulfur content of cellulose nanocrystals (CNCs) by conductometric titration are discussed. CNCs from sulfuric acid hydrolysis are electrostatically stabilized in aqueous suspension due to the introduction of charged sulfate ester groups onto the surface of the crystallites during reaction. The sulfur content thus largely reflects the surface charge of the crystals, and is crucial to the characterization and understanding of material properties. Conductometric titration is commonly used to quantify the sulfur content of CNCs, however, the exhaustive removal of free acid by dialysis and the necessity, type, quantity and duration of ion-exchange resin treatments are not always consistent. Here we explore the standard conditions of dialysis, ion-exchange, and the reproducibility of titration results. Extensive dialysis is found to be effective in the removal of free acid, but similar results are also achieved in shorter times and with less water using membrane ultrafiltration. It is also shown that the conditions of ion-exchange most commonly employed in the literature can lead to inaccurate sulfur contents. Finally, good agreement is obtained between the sulfur contents of different CNC batches prepared using the same hydrolysis conditions, and from titration and elemental analysis when thoroughly purified, well-dispersed samples, and appropriate resin conditions are used.     

Nanopaper from almond (Prunus dulcis) shell

Five pulping methods using different reagents were used for the delignification of almond shells: sodium hydroxide 7.5 % v/v for 24 h at 60 °C, potassium hydroxide 7.5 % v/v for 24 h at 60 °C, formic acid/water 90/10 v/v, organosolv with ethanol/water 60/40 v/v and sodium hydroxide 15 % v/v in an autoclave for 90 min at 120 °C. The resulting cellulose pulps were evaluated using TAPPI standard methods and X-ray diffraction (XRD) to determine the lignin content and crystallinity changes. After pulping, fibers were bleached with sodium chlorite and hydrogen peroxide to obtain pure cellulose. The resulting pulps were characterized by XRD and thermogravimetry to determine the cellulose purification rates and changes in crystallinity. Then, the different pulps were acetylated, hydrolyzed and homogenized to obtain cellulose nanofibers. Nanofiber sizes were assessed by atomic force microscopy and XRD to evaluate the effect of hydrolysis on nanofibers. Finally, nanopaper sheets were produced and the properties were compared to conventional micropaper. The different treatments influenced the amount of lignin eliminated, which had a direct relationship on the subsequent bleaching treatments to obtain pure cellulose. Hence, the different chemical methods influenced the crystallinity of the fibers which also influenced the yield of cellulose nanofibers and different nanopapers.